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How to Build a Big Door

Applications -> Building Components -> Doors -> How to Build a Big Door

Sing Core 37 foot tall true flat doors

There’s a good chance that if you’ve struggled with all the potential problems that one might face with attempting to build a big door that will not warp, bend or twist, there are many challenges that you will face, especially if you don’t want your big door to be extremely heavy. Heavy door cause strain on the hardware and structure increasing the need for regular maintenance and upkeep.

Sing Core makes the largest, most dimensionally, stable large oversize, eco-friendly aluminum doors that are used by the most prestigious millworks and high-end users. Only Sing Aluminum oversized doors can be large, thin and extremely flat.

The beauty of large oversize Sing Aluminum doors is that they can be any height, any width, any thickness and can be manufactured in as little as three days.

The advantage of fusing the Sing Core material with aluminum, is that is nearly impervious to changing weather conditions and retains its true flatness and structural integrity over long spans and is the standout solution for big sliding doors, that will fail if not maintaining perfect straight structural integrity over a long service life.

But Sing Aluminum doors don’ t have to look like aluminum doors at all, because the aluminum can be part of the substrate which can host nearly any exterior material.

Some examples of exterior materials that we have made large oversize Sing Aluminum doors out of include:

  • aluminum (there are many varieties)
  • cement board
  • ceramic tile
  • concrete
  • fiber glass
  • glass
  • MDF
  • metal
  • plastic
  • plywood
  • solid wood
  • stainless steel

… including ballistic materials for bulletproof applications. The possibilities are limited only to any available flat building material.

For the last few years, this emerging aerospace technology has been providing solutions to architects and designers that is top drawer, to say the least. The best-known, oldest, most reliable, high-end millworks in the United States depend on Sing Core to deliver the goods for them when it comes to large, oversize aluminum doors.

This technology is solving large oversize sliding door design solutions for Presidents, Prime Ministers, Kings and the Pope, especially when the application calls for extra strength, oversize or true flat… without compromising weight for strength.

True Flat – Guaranteed

Sing Core is the only door manufacturer that can create aluminum doors that are true flat over long spans, and will not warp, twist or experience extreme deflection under stress. And, thanks to the lightweight properties in comparison to other solid materials available, Sing Core aluminum doors are lightweight, causing less strain on the structure and hardware, even though the size may be very large.

These doors are 10 ft x 16 ft x 2 1/4" thick w/marine-grade plywood exterior.

These doors are 10 ft x 16 ft x 2 1/4″ thick w/marine-grade plywood exterior.

Years of working with the most demanding high-end clients has helped us understand unique requirement to guarantee true flatness of any Sing Core aluminum door. This does not mean that every oversized Sing Core aluminum door is guaranteed to be true flat under all conditions. But we can design the perfect Sing Core Aluminum Door for your specific requirements and guarantee it.

To achieve our true flat guarantee, all you have to do is to provide us with the size (up to 50 ft), the thickness, surface material desired and the intended use for your Sing aluminum door, and we will design for you a door that will meet and exceed your specifications. Take advantage of our expertise and years of serving the most high-end clients around the globe.

How to Coat your Sing Aluminum Door

Sing Aluminum Doors are so versatile, they can easily be painted, just like any other door. For successful painting use an etch primer, just like you wood any normal wood primer. The etch primer has an acid compound that etches itself into the aluminum, so no pre-sanding is necessary, follow-up with the same procedure for painting any other primed door. Of course, you could always add another surface layer of material to have any appearance you desire.

How to Cut, Rip or Trim your Sing Aluminum Door

Many of our clients order Sing Aluminum Door blanks by the truckload. These are basically unfinished, and the finishing, hanging and hardware is done by the client.

In the beginning, one might have concern over working with an aluminum door blank as opposed to a wood door blank in the wood shop that is customarily used for prepping the doors. The good news is that Sing Aluminum Doors can be cut, ripped or trimmed using standard woodworking equipment, There is not need to change saw blades or any other equipment in your standard door shop.

Our standard aluminum doors also offer superb sound deadening qualities and our EPS foam offers a 3.5 R factor per sq inch of thickness. Other R-factors available upon request per your specifications.

Door finishers work with Sing aluminum doors just like any other wood doors. No special handling or extra tools are necessary to accommodate the installation of your Sing Aluminum door.

Click here for more information on Sing Aluminum and other Metal Options

To add solid wood grain to the exterior of your Sing aluminum door requires bonding plywood or MDF in-between the aluminum and the wood grain material.

How to Make a Big Door Photos

How to BuyMetal Composite Sing Core panels are true straight, light and strong.

To order Sing Large Aluminum Doors submit an order form either by email, info@singhome.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Large Aluminum Doors are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

Substitute Architectural Spec # 08 13 16 Aluminum Doors

 

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Stand-Up Computer Workstation

adjustable-height-mobile-sit-stand-computer-workstation-for-stand-up-operatorThe most popular gift for university students, this year, is the standing computer desk.

This ergonomic upright computer desk allows the student to operate the computer while standing, enjoying the health benefits over operating a computer from a sitting position.

MULTI-FUNCTIONAL DESIGN

This unique design offers many options for the student or interior designer, including:

  • sleek design (24.5″ x 46″ x 12″)
  • stack multiples into wall units
  • adjustable shelves
  • use as:
  • bookshelves
  • extra closet space
  • storage
  • moving box
  • dresser

Due to the patented Sing Core material, when used as shelving, each shelf will withstand up to 180lbs of books (or whatever) with no deflection and the upright computer stand’s layout and design takes up little space in a student’s dorm room, while utilizing the shelves beneath to act as storage.

The Sing Upright Computer stand weighs-in at only 18lbs, so it is easy to move from here to there when necessary – and is so light weight, we offer free shipping to you (some assembly required).

People who sit at desks for long periods of time develop health issues similar to those of long-haul truck drivers. Metabolic and digestive systems fail to operate in optimal capacity, leading to weight gain and reduction of overall health, including back pain and higher likelihood of contracting diabetes.

Standing while working at the computer is increasingly the alternative to traditional sitting workstations increasing circulation, reducing blood pressure and promoting better health. Students who use the standing computer work station report greater creativity and less fatigue while working for long hours.

Also by simply using a standing workstation rather than sitting at a desk burns an extra 500 calories a day, just by getting up out of that chair and working at this space-saving alternative that takes up much less real estate than a sitting desk.

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Large Oversized Doors

What can you expect from Sing Core?

The best Large Oversized Doors, oversized pivot door, oversized sliding door or any door of any type, style or size that can be guaranteed not to warp, bend, twist or otherwise fail (including full structure warranty) for 50 years. No door can achieve such high levels of precision, performance or longevity unless it has patented SingCore inside.

How Can I Get a Door with Sing Core Inside?

We are the manufacturers of SingCore. We do not sell retail. We only supply the best architects, builders, manufacturers, millworks and door companies with patented SingCore products that lift and redefine the limitations of weight and strength in building materials such as doors, panels, post and beams.

If you are interested in using patented SingCore in your next project for its Eco-friendly lightweight and high strength characteristics and you are an Architect, Millwork, Trade Professional, or Wholesale/Distributor, please feel free to Click for Pricing.

Homeowners or retail inquiries please contact your local trade professional or favorite door company and tell them you want a door with, “SingCore Inside.”

Large Oversize Doors

 

Sing Core specializes in custom 1-off high-end large oversized doors, sliding doors and aluminum doors. Why? Because no other door manufacturers does huge Eco-friendly doors better. The Sing Core Door manufacturing plant is set up especially to make panoramic doors that are up to 50 feet tall/wide, yet true flat, lightweight and stronger than steel.

See the Sing Best Door definition

Sliding-barn-doors-wine-brewery-lightweight-strength-eco-friendly-true-flat

Huge doors present a variety of complications for designers and installers. Due to structural changes in the materials and changes in the physical environment. A door that appears to be a perfect fit at the time of installation, most likely will be a huge disappointment over time. This causes extraneous maintenance fees, loss of energy, and lack of long life requiring early replacement.

 

True Flat – Guaranteed

3-sliding-exterior-doorsSing Core is the only door manufacturer that can create eco-friendly doors that can be guaranteed true flat regardless of the size, and will not warp, twist or experience extreme deflection under stress. And, thanks to the lightweight properties in comparison to other solid materials available, Sing Core oversized doors though large in size, are lightweight, causing less strain on the structure and hardware. Sing Core doors are available in any height, any width, any thickness.

 

Energy saving doors are becoming more important especially when considering doors of large size. Sing Core large oversize doors are extremely energy efficient due to built-in insulation that adds both energy saving and sound deadening properties.

Sing Core large doors are not only Eco-friendly, lightweight and stronger than steel, they are extremely affordable when compared to other lightweight but strong materials.

This 25 Foot long 10 foot tall door was installed into a Seattle Tech Giant.

25 Foot long 10 foot tall sliding door for a Seattle Tech Giant.

The best-known, oldest, most reliable, high-end millworks in the United States depend on Sing Core to deliver the goods for them when it comes to large, oversize doors. Why? Because Sing Core large doors are the only oversized doors that can outperform any other door in terms of long-lasting satisfaction and guaranteed true flat. Just let us know your expectations and based on our expertise, we will be able to provide you with a solution that we can guarantee.

Challenges of door manufacturing are based on three factors:

1. The skin (surface material)
2. The thickness
3. Door size

Based on years of experience, we know how to manipulate those numbers to your best advantage to make certain that you get the results you desire. If you’re considering an immense large interior or exterior door, you should consider a Sing Core large oversize door that comes with a full 10-year structural warranty.

Large extreme edge pivot swing doors with man door Center for Architecture Design Seattle singcoreSome of our design solutions include very large doors, like large French doors, large church doors, large carriage doors, large closet doors, large cabinet doors and large front doors and in most cases to guarantee true flatness aluminum plays a part in the composite design.

Sing Core oversized entry doors, oversized French doors, oversized front door, oversized interior doors, large glass doors, large patio doors and large entry doors by far exceed the requirements of any other doors available on the market today.

When it comes to large exterior doors, large pocket door, large interior doors, large glass sliding doors, large garage doors or large wooden doors no other door manufacturers can deliver superior results, like Sing Core.

Whether you’re considering a large sliding glass door, large wood doors, large sliding doors exterior, large shop doors, large opening doors or large pivot doors, Sing Core is your one-stop solution for your oversize door, guaranteed.

Lightweight insulated door core 15' length

How to BuyMetal Composite Sing Core panels are true straight, light and strong.

To order Sing Large Doors submit an order form either by email, info@singcore.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Large Doors are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

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Torsion Box

Traditional-Torsion-Box-DiagramTorsion box design in woodworking is basically a number of wooden boxes assembled together to make up the core material sandwiched between two sheets of wood. This is a labor-intensive process for craftsmen, but does produce a lighter-than-solid-wood product that has increased strength due to the torsion box interior.

Click for How to Buy Torsion Box Sandwich Panel

Craftsmen have been using torsion box for centuries, but it takes a skilled craftsman hours if not days to create a table… Sing Core provides craftsmen with the torsion box structure pre-built. Doing so allows you to make 50 times more tables or 100 or more Sing Torsion Box 2 in x 12 inch x 8 planks in a single day. Wood products made of patented Sing Torsion Box lumber, panels, posts or beams can be easily mass produced in a small work shop without adding any heavy wood working machines. The labor-saving and high-quality will make it possible to bring the furniture making jobs back home, creating jobs and improving local economies while reducing the impact of imported furniture.

Inventor Peter Sing has taken torsion box technology to the next level, making massive improvements to the primitive, yet effective, torsion box design.

Sing Improvement # 1: Flip the script.

torsion box animationThe first improvement on the traditional torsion box design was so simple that it was merely, “a gift,” as Sing explains. Torsion box grids have always been an effective way to produce a large wooden surface, while retaining some integrity of strength and resulting in a lighter weight end product. “But,” says Sing, “the wood material used to construct the torsion boxes always used horizontal grain.” By reorienting the grain to be vertical, the resulting torsion box became 10 times stronger than the horizontal grain original designs, but he wasn’t done, yet…

Sing Improvement # 2: Fill the void.

The next step was to fill the void with a stable, yet lightweight, material. Recycled foam was the answer. By filling the vacant space in each cavity of the torsion box, edge to edge greatly increased the strength of the torsion box, as well as adding insulation and sound deadening properties, without adding much noticeable weight increase.

Sing Improvement # 3: Fuse the structure.

The final step in Sing’s revolution in torsion box design was to develop a method to bond all the necessary components together resulting in a nearly indestructible, yet solid, lightweight structure. Experimentation led to discovering superior bonding agents for superior adhesion that will not breakdown due to stress on the structure or over time… and this was achieved without the use of formaldehyde or toxic chemicals.

Torsion-Box-Club-617The result is a natural torsion box design combined with recycled materials that could be used as a substrate for nearly any building material, making Sing Torsion Box the composite material of the future.Sing Core is also Eco-friendly, “True green,” Sing calls it because it is all manufactured naturally, with little energy consumption, uses recycled materials with little or no waste. It also reduces the greenhouse effect in fuel expended in the delivery of the material due to being so lightweight. Manpower reduction is also an effective savings due to its lightweight characteristics.

Sing Core is proudly manufactured in the USA in McCleary, Washington, and due to its lightweight attributes can be shipped to any location on Earth at a fraction of the cost of other, traditional solid building materials while maintaining strength over long spans, much stronger than any other natural materials.

Click to see how to build anything better with Sing Sandwich Torsion Box Panels

Peter Sing was awarded a patent on his improvements to the traditional torsion box technology and eagerly desires to share his invention with the masses in an effort to, “make the world a better place.”

 

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Aluminium Outdoor Storage Kits

AluminumHoneycombCompositePanelSideEco-friendly insulated aluminium Sing Panels are both lightweight and high-strength – more so than any other affordable building material in the world – are solving challenges facing architects, designers, contractors and industries, especially when facing issues with weight, strength load bearing capabilities or extreme weather protection.

Due to the unique properties of the Sing Aluminium Panel, we are being sought out as the most fast, cost effective way to erect aluminium outdoor storage sheds, garages, carports, metal buildings, mobile offices, even underground bunkers and fallout shelters.

Our popularity is vastly growing as engineers discover that complete portable storage units, temporary structures, metal buildings, office cubicles, temporary buildings and so much more.

Outdoor Storage

KONICA MINOLTA DIGITAL CAMERASing aluminium panels are renowned for building structurally sound buildings in very little time with few man-hours and can b built by one person alone, or easily by two. Similar to our Tin House Kits, outdoor storage shed kits can provide you with all the aluminium panels that you need.

Why are Sing aluminium outdoor storage units so popular?

Because due to the internal insulation and torsion box/foam structure of Sing Core, each panel is a complete stand alone wall, floor, ceiling or roof.

Many outdoor Sing metal storage buildings can have a lot of functional applications including portable storage units, outbuildings, portable storage sheds, weather proof wood sheds or temporary storage buildings.

This is an excellent alternative to other portable buildings for sale, storage building kits, prefab sheds or other storage shed kits that are over-priced and take months to build.

If you’re contemplating your next portable storage building, you should be using Sing aluminium panels for your portable storage, wood storage sheds or portable shed.

Warehouse Office Structures

sandwich-panel-storage-equipment-enclosureWhen you need to build an in-plant office, temporary cold storage, clean room, enclosure or partitions, Sing Aluminium Panels make this project quick, easy and painless. If solving your space and staging challenges is both important and rapid resolution would increase your bottom line, this is the answer.

Simply assemble the Sing Aluminium Panels in the configuration that would best suit your needs in the moment and you are ready to go with your temporary structure, mobile office or office cubicles. If you requirements change, or you develop a better way to reduce necessary floor space, reconfiguration is a snap.

Think of your Aluminium Sing Panels as modular walls for custom enclosures that can be reconfigured on-the-fly. Within hours your mobile offices can be converted to portable classrooms, industrial enclosures or used as a project enclosure box.

These interior aluminium enclosures can easily be assembled and left as permanent, or disassembled and reassembled as entirely new staging areas, partitions, room dividers, as a temporary office, portable rooms or instrument enclosures.

Commercial or Retail Metal Outbuildings

KONICA MINOLTA DIGITAL CAMERASometimes in the real world of business you need outdoor temporary buildings to address a specific need that faces your organization. Sing aluminium metal building kits could provide you with the structure that you need in a short amount of time, and your solution can be realized with very little labor hours expended.

You could quickly assemble a mobile office, or have a stock of Sing Aluminium Panels on hand to erect modular buildings on-the-fly that provide safety and security for either inventory or staff.

It makes sense to have Sing Aluminium Panels on hand for your metal building needs that can be easily reconfigured to meet your needs at a fraction of the price of other metal buildings for sale.

In this day and age providing safe and secure environments for staff is or primary importance to reduce labor and industry costs.

A popular concern that patented Aluminium Sing Panels has been effective in addressing is that of tending to the needs of staff, visitors or clients who smoke. You can have an aluminium smoking room up and running within hours as your authorized smoking shelter that can be placed in a discrete location.

Other popular uses of insulated Sing aluminium small buildings as outdoor shelter include bus stop, parking kiosk, rain shelter, while providing a weatherproof enclosure.

Imagine having weatherproof enclosures that can be configured as an instant shelter that can provide you with temporary shelters, portable shelters or even a portable storage building so that you don’t have to rush out to find portable buildings for sale.

These instant aluminium waterproof enclosures can also be used as a temporary project enclosure box.

Auto & RV Metal Building Kits

Sing Aluminium Panels enable you to build a structure using our unique, “Don’t be framed,” technology. This means that you can build a metal garage without any framing because the structural framing is built in to each insulated Sing Panel, so all you have to do is to assemble the panels in the configuration that you desire. Entire structures can easily be built in a day with very little labor.

Whether you’re storing your classic car, recreational vehicle or boat, you can quickly and easily assemble one of our aluminium garage kits in a day with one or two people. You can do it yourself without highly skilled metal-working skills. No welding required as our Aluminium Sing Panels feature solid wood edges (or not) are as easy to work with as plywood. No special skills or equipment is necessary.

Whether you are looking at carport kits, metal garages or metal garages in general, Sing Core can supply you with the materials to do it right – better than any other prefab garage – for the best possible car shelter.

Imagine having a portable carport that you can assemble, disassemble and take it wherever you go. Of all the metal carport kits that are available, only Sing Core can provide you with an aluminium metal garage that is better than those other prefab garages.

Sing metal storage buildings are modular and can be flat-packed and stored when not in use, giving you the highest degree of flexibility in aluminium outbuildings or portable garages.

Sing aluminium portable carports can be used as a motorcycle shelter, RV carports, boat shelter or just about any other purpose that you could imagine for a metal carport kit.

Sing Aluminium Insulated Shed Kits

SnowGreenStorageBox1Insulated Sing aluminium sheds are lightweight and easy to build in a matter of hours but are extremely weatherproof and stronger than steel pound-for-pound. Using space-age technology, this revolutionary approach to building a nearly indestructible metal shed is unparalleled.

Aluminium Sing Core fabricated outdoor storage sheds can be portable storage units for outdoor storage and are widely used as wood sheds

Aluminium wood storage sheds are available as storage shed kits that include all the Aluminium Sing Panels that are necessary to build your insulated metal shed that can be built easily in a few hours without any framing, like other prefab sheds.

Your Sing portable shed can be an aluminium portable generator enclosure or portable shelter if need be. Sing aluminium storage shed kits have been used to build everything from portable storage sheds to industrial sheds, etc…

Survival Shelters

Gaining a wider audience in the survival community, Sing aluminium panels are the safest, easiest and quickest way to build underground bunkers or an instant fallout shelter.

Sing Core’s Smallest House in the World introduced the world to a safe, insulated, weatherproof small structure that could be built in five-and-a-half minutes that could be easily heated and used as emergency housing, temporary shelter, portable storage, garden shed, play house, etc…

This garnered the attention of survivalists, who started to use Sing aluminium panels to create catastrophe proof structures that could be built discretely and rapidly.

Projects resulted in many different function of the same basic shelter, including bomb shelter, emergency shelter, underground shelter or any number of other variations on this aluminium instant shelter idea.

If you’re thinking about building a survival shelter of your own in a day instead of months, you might consider using Sing aluminium panels to build your emergency shelters, underground shelters and/or bomb shelters.

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Torsion Box Club

Torsion-Box-Club-669
Sing Torsion Box Club
FREE to Join Today
Members Only

Meet us at the Woodworking Show
November 15-17, 2013
Friday 12-6; Saturday 10-6; Sunday 10-4
Portland Expo Center
2060 N Marine Drive Portland, OR 97217

Woodworkers know the best solution for building a true flat work bench, door or panel is to use a torsion box structure. It takes a skilled craftsperson hours, if not days, to build a true flat strong lightweight bench. This torsion box is very labor intensive, people only do it for extremely high-end or as a labor of love.

The good news is Sing Torsion Box structures are made in our factory by the train load with highly precision machinery. It is more precise, higher in strength and lighter in weight than any torsion box structure created by a wood shop. Now you can use the most advanced torsion box to build endless products at very low cost.

Inventor Peter Sing invites you to apply for free membership in his Sing Torsion Box Club today.  Members are invited to attend free seminars and first-time attendees receive enough Sing Torsion Box core to build a large size work bench free… and bring your truck to take advantage of seminar-only you haul bargains.

Sing Torsion Box Club members have access to exclusive how-to information and details about how to build the strongest, most lightweight products using eco-friendly Sing Torsion Box technology.

Member Benefits:

  • Free Seminar(s)
  • Free How-to Details
  • Free Sing Torsion Box Material*
  • Members Only Club Discount Pricing
  • Build Products for Us
  • Build Products for You
  • We Sell Your Sing Products
  • Make the world a better place promoting Eco-friendly woodworking

Joining is free and you can enjoy all the benefits that come with membership by having access to free material to build to your heart’s content using patented Sing Torsion Box or Sing core.

Members are also part of a growing network of craftsmen, and will be able to trade your skills with the highest quality wood material at no cost to you and/or purchase material at club discount price.

Free Seminars

Sing Seminars are held periodically (currently bi-monthly, increasing frequency according to growth of movement) at our showroom, next to our factory.

These seminars explore tools, techniques and processes that maximize the Sing Torsion Box technology. As well as:

  • Discover how to build new Sing products
  • Take advantage of 1-day-only discount offers (bring your truck)
  • Take advantage of skills-for-materials offers
  • Network and exchange woodworking knowledge with others
  • Reduce overhead and maximize profit
  • Access evolving marketing techniques
  • Business-building and merchandising

Members can join our Active Craftsman Division (ACD) entitling you to all knowledge and material needed (including Sing Torsion Box, adhesive(s) and wood veneers) to cold-press (included) and manufacture your own Sing furniture panels, boards and beams.

Free Sing Torsion Box Material

In this exclusive grass-roots movement, we are partnering with skilled craftsmen who desire to promote the wave of American-made handcrafted products that are the best in the world. We know these are hard-times, and we are here to help you get from here to there.

In an effort to help motivated and talented woodworkers, we are willing to provide select ACD members with the materials they need to build their products up-front. This is by invitation only and you can enroll in this program at our free seminar.

ACD Members are invited to attend our detailed seminars at our factory location, so that you can be assured to have the best, most current information and designs at your fingertips.

Members Only Discount Pricing

Sing Torsion Box Club members save up to 75% on materials i.e. Urethane Glue, Sing Core, Sing Sandwich Panels, Sing Panels, hardwood veneers (oak, maple, birch, sapele, walnut, luan, etc…) at a fraction of the price of regular distributors.

Member Responsibilities

1 Study our web site to learn and believe that Sing Torsion Box is what you would like to use at your wood shop.

2 Tell your friends and enter our wood blog to talk about your experience about Sing Torsion Box as non-biased comments and share with the wood working trade what your Sing Core knowledge.

3 Use your Sing Torsion Box Club membership to use Sing Core and Sing Sandwich Panels to build all types of Sing products. Members can sell products back to Sing Core, or can be sold on consignment at Sing Core, sell at your own on line store or let us sell for you.

4 Promote Eco-friendly products and keep jobs at home by using your skills to build products to last and will help to spread the word to others about Sing Torsion Box and make the world a better place.

 

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2 x 12 Photo Gallery

See our Sing 2×12s in action (also available in Bamboo-style):

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What is a Sing Panel?

Basically, a Sing Panel is Sing Core sandwiched between two skins (of wood, or other material, see: Sing Sandwich) with solid wood borders on all edges.

Sing Core Comparisons Based on 2″ x 2″ Grids

Sing Panel Foam Aluminum Balsawood Nomex Plastic Cardboard
Insulation x x x x x
Sound Deadening x x x x x
Lightweight x x
Strength x x x
Solid x x x x
Eco-friendly x x x x
Renewable x x x x
Oversize x x x x x x
Dimensionally Stable
Affordable x x x x x
Waterproof Upgrade? x x
Fire Retardant Upgrade? x
Bullet-proof Upgrade x x x x x
Thickness Available x x x x x x
Skin Options x x x x x x
Easy to Machine x x x x x x
Fast Turnaround x x x x x x

Insulation: Sing Core has built-in insulation value with an R3 to R6.5 rating per inch, depending on client’s needs/specifications.

Sound deadening: Sing Core’s filler material has natural sound-deadening properties. Other sound-deadening options are available at customer request.

Light weight: When compared to other materials Sing Core weighs much less, as much as 50% less, or more, as little as 4 lbs. per sq. ft. yet eco-friendly. This advanced technology used in the aviation industry is now available for use in your home.

Strength: Sing Core based on 2″ x 2″ grids and 3/4″ thick = 660 PSI. For instance, aluminum 3/8″ grids = 30+ PSI (smaller grids should be more strength). Sing Core’s superior strength comes from its advanced torsion box design.

Solid: Sing Core is solid like a rock. While the vertical wood grain torsion box core may be compared to other hollow honeycomb cores, the Sing Core voids are not hollow as they are bonded wall-to-wall and filled with recycled foam for a strong, solid substrate.

Eco-friendly: Sing Core is manufactured using natural wood fibers, no formaldehyde, or toxic chemicals, is created using less energy than any other core material with little or no waste.

Renewable: The structure of Sing Core is 100% renewable (nature-grown) clean fiber and/or recycled material.

Oversize: Sing Core excels in area of large oversize products due to its unique properties and can be up to 50 foot length.

Dimensionally stable: Sing Core is the most dimensionally stable building material allowing us to create large, oversize products (i.e., doors, up to 50 ft.) that are true flat exceeding AWI standards and can be guaranteed to be true flat. Large oversize panels can be truly dimensionally stable without any movement due to temperature and moisture change.

Affordable: Even though Sing Core technology is used in high-end applications, we make it affordable for broad use in a large number of applications. Sing Core performance is comparable to any high-end core but could be as little cost as low-end wood product core.

Waterproof upgrade: Sing Core is available in waterproof upgrade, to accommodate your specific water resistant requirements.

Fire retardant upgrade: When used in fire retardant applications, the Sing Core fire retardant door is the lightweight, super-strong, eco-friendly alternative.

Bullet-proof upgrade: In high-security end products, most cores used in bullet-proof applications are heavy in weight, causing strain on the infrastructure, unlike Sing Core.

Thickness available: Sing Core is readily available in many thicknesses, up to 6 inches in standard thickness, with custom thicknesses available.

Skin options: Available in many different exteriors including (but not limited to) aluminum, cement board, cold roll steel, concrete, ceramic tile, fiber glass, galvanize metal, glass, MDF, metal, plastic, plywood, solid wood, stainless steel, etc…

Easy to machine: Sing Core is easy to work with in the shop or on-site for sawing, sanding, adding solid wood implants, gluing, cutting and fastening.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

frp-fiberglass-panelsEco-friendly: Sing Core is manufactured using natural wood fibers, no formaldehyde, or toxic chemicals, is created using less energy than any other core material with little or no waste.

Renewable: The structure of Sing Core is 100% renewable (nature-grown) clean fiber and/or recycled material.

Dimensionally stable: Sing Core is the most dimensionally stable building material allowing us to create large, oversize products (i.e., doors, up to 50 ft.) that are true flat.

Strength: Sing Core based on 2″ x 2″ grids and 3/4″ thick = 660 PSI. For instance, aluminum 3/8″ grids = 30+ PSI (smaller grids should be more strength)

Light weight: When compared to other materials Sing Core weighs much less, as much as 50% less, or more, as little as 4 lbs. per sq. ft. yet eco-friendly.

Oversize: Sing Core excels in area of large oversize products due to its unique properties and can be up to 50 foot length.

Dimensionally stable: Sing Core exceeds AWI standards for flatness and can be guaranteed to be true flat. Large oversize panels can be truly dimensionally stable without any movement due temperature and moisture change.

DSC_1019Affordable: Even though Sing Core technology is used in high-end applications, we make it affordable for broad use in a large number of applications. Sing Core performance is comparable to any high-end core but could be as little cost as low-end wood product core.

Insulation: Sing Core has built-in insulation value with an R3 to R6.5 rating per inch, depending on client’s needs/specifications.

Sound deadening: Sing Core’s filler material has natural sound-deadening properties. Other sound-deadening options are available at customer request.

Waterproof upgrade: Sing Core is available in waterproof upgrade, to accommodate your specific water resistant requirements.

Fire retardant upgrade: When used in fire retardant applications, Sing Core is the lightweight, super-strong, eco-friendly alternative.

Bullet-proof upgrade: In high-security end products, most cores used in bullet-proof applications are heavy in weight, causing strain on the infrastructure, unlike Sing Core.

Thickness available: Sing Core is readily available in many thicknesses, up to 6 inches in standard thickness, with custom thicknesses available.

Skin options: Available in many different exteriors including (but not limited to) aluminum, cement board, cold roll steel, concrete, ceramic tile, fiber glass, galvanize metal, glass, MDF, metal, plastic, plywood, solid wood, stainless steel, etc…

Easy to machine: Sing Core is easy to work with in the shop or on-site for sawing, sanding, adding solid wood implants, gluing, cutting and fastening.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

 

Sing Panel Product Sing Panel Options
The Sing Panel, by itself, could be an   individual product, i.e. shelf, door, table, wall, etc… that can be used in   many Applications. The Sing Panel can host any exterior material surface (most popular are wood and aluminum). See Material Options for more information.
Sing Panel Material Sing Panel Substrate
Sing Panels can be used as separate   building materials. Depending on the shape of the panel, a Sing Panel could   be any of the following materials:
Plank
Plywood
Post and  Beam
Sing Panels can also be used as substrate material, where the final   exterior material is applied to the panel, increasing the strength of the end product while still remaining lightweight and eco-friendly.For more information, see Sing Substrate.

Multiple Sing Panels can be joined together to achieve the results you desire, including on-site multi-panel projects. large doors or trade show booths.

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Lightweight Demonstration

3.5 5x8 Honeycomb Panel lightweight honeycomb sandwich panel a (194) DSC_0198IP Callison Door (12)