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What is the best door material?

When it comes to choosing the right door material, homeowners and builders face numerous options, each with its own set of benefits and drawbacks. In this article, we will explore the unique features and advantages of Sing Core doors, comparing them to three other popular types of door materials: solid wood, fiberglass, and steel. By understanding the characteristics of each material, you can make an informed decision that aligns with your specific needs and preferences.

Sing Core Doors

Sing Core doors are a revolutionary choice that combines the best features of other door materials. They are constructed using a patented technology that involves a honeycomb core between layers of quality hardwood. Sing Core doors are known for their exceptional strength, lightweight nature, and resistance to warping, bending, and twisting. Additionally, they offer excellent soundproofing qualities and can be customized to fit any size or style requirement. Whether you’re seeking a residential or commercial door solution, Sing Core doors provide durability, energy efficiency, and aesthetic appeal.

Solid Wood Doors

Solid wood doors have long been a popular choice due to their timeless beauty and natural warmth. Crafted from a variety of hardwoods, they offer a sense of luxury and elegance to any space. Solid wood doors are durable, can be refinished easily, and have a decent lifespan. However, they tend to be heavier than other materials, making installation and movement more challenging. Additionally, solid wood doors are susceptible to warping or expanding in high-humidity environments. Regular maintenance, including sealing and painting, is necessary to preserve their appearance and longevity.

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Fiberglass Doors

Fiberglass doors have gained popularity for their durability and low maintenance requirements. They are resistant to rot, cracking, and warping, making them an excellent choice for areas with extreme weather conditions. Fiberglass doors can be designed to mimic the look of wood, offering a more affordable alternative without compromising on aesthetics. However, compared to Sing Core doors, fiberglass lacks the same level of strength and stability. They may be prone to dents or dings, and their insulating properties are typically lower than those of Sing Core doors.

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Steel Doors

Steel doors are renowned for their strength, security, and durability. They provide excellent protection against forced entry and are often used in commercial and high-security settings. Steel doors are resistant to fire, extreme weather, and pests. However, they can be susceptible to dents and scratches, which may require touch-ups or repainting. Steel doors also conduct heat and cold more readily than Sing Core doors, greatly impacting energy efficiency. Moreover, the industrial appearance of steel doors may not be suitable for all architectural styles.

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Conclusion

Selecting the right door material involves careful consideration of various factors such as strength, durability, insulation, aesthetics, and maintenance requirements. Sing Core doors offer a unique combination of strength, lightweight construction, and resistance to warping or twisting, as well as boasting numerous optional features such as security, sound proofing, and more. They outshine solid wood doors, fiberglass doors, and steel doors in terms of their overall performance, making them an excellent choice for both residential and commercial applications. However, personal preferences and specific project requirements should always guide the ultimate decision. By weighing the pros and cons of each material, you can confidently choose the ideal door type that meets your needs while enhancing the beauty and functionality of your space.

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Being Eco-Friendly at Sing Core

Sing Core’s Eco-Friendly Design

Here at Sing Core, we strive to leave the Earth better than we found it. That philosophy drives our material sourcing, production methods, and many more aspects about how we run as a company.

Eco-Friendly Sourcing

When it comes to our wood, insulation, and other materials, we source them from the most eco-friendly places we can find. For example, the wood we use is renewable, and our insulation isn’t shredded fiberglass. Our panels are crafted to be high quality, long lasting, and strong, but we don’t sacrifice our Earth-conscious promises to achieve that.

 

Lower Emissions

Another way we keep our impact on the Earth in check is through lowering our emissions through local production. We are an all American company, and every one of our panels are made in Washington State. By staying local and keeping business in the country, we not only promote and help the economy, but also the environment, as we have significantly lower emissions and fuel consumption compared to companies that outsource their production. Shipping product, especially large custom pieces, can be incredibly time consuming and uses a lot of fuel. This fuel burning can harm the atmosphere, and in some cases, spills and damages can dump toxic gas and oil into the delicate ecosystems in the oceans. Sing Core doesn’t contribute to this damage on the planet, as we keep our production local.

No-Burn Factory

Many factories burn trash, chemicals, or other harmful materials in their production process. These places often have smoke columns and plumes of thick, dark smoke to mark where they are. At Sing Core, we don’t burn anything in our panel production. There is nothing in our process that requires burning, melting, or anything of the sort, and as such our impact on the atmosphere is near zero.

 

Better Product = Less Waste

Not to gloat, but Sing Core panels are incredibly strong. Not only that, they last a very long time, and even come with a 50 Year Structural and Warp-Free Guarantee. This may seem like a sales pitch, but it actually plays into our environmentally friendly mission. By creating panels that last a long time and can be easily repaired, we greatly reduce the amount of waste from replacing or scrapping projects. Every time a door needs replaced, it ends up in a landfill, or at best parts of it get recycled. With a Sing Core panel, you won’t have to worry about replacing the door any time soon, which in turn cuts down on our impact on the environment.

Sing Core strives for many things, such as creating the best door and wall panels on the market. But in these endeavors, we will never lose sight of the importance of being eco-friendly. We are also always looking for ways to lessen our impact even more, and are working to join the list of companies that can proudly say they’ve made a difference.

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High Precision Warp-Free Metal

Sing Core provides lightweight, high precision, and warp-free metal products to industries; such as military, aerospace, construction, high-end millworks, and door companies in panel or post and beam configurations.  These configurations are stronger than steel pound for pound and are guaranteed not to fail for 50 years.

Inventor Peter Sing provides his patented and patent-pending weldless metal technologies to solve the problems associated with the limitations of metal products.  Welding causes imperfections in the surface area and compromises strength.  Solid metal can look very nice but is so heavy.  It is highly impractical, expensive to handle, install, and the cost of hardware is outrageous.

Warp-Free Metal Doors

Oversized metal doors are a challenge for architects, designers, and engineers.  Standard-sized metal doors can even be a challenge, depending on your expectations.  The bigger a metal door is, the more problems you will face in; the building, transporting, installing, and ongoing maintenance of the door, hardware, and structure over time.

Sing Core’s solution solves the problems associated with metal doors by offering their patented alternative to traditional metal door manufacturing methods.  Thus resulting in the highest precision large doors in the industry with the highest performance across the board for lightweight and Eco-friendly metal doors.  So far advanced that each door is guaranteed to remain true flat and fail free for 50 years.

Looks Like Solid Metal

Whether your metal doors are made of; aluminum, brass, cold rolled steel, hot rolled steel, copper, diamond plated steel, galvanized steel, stainless steel, or any other metals you can think of.  When you encounter one of Sing Core’s metal doors, it looks and feels like a piece of solid metal, but achieves the high-end precision and performance that any other type of metal door cannot achieve.  If your metal doors need to be precise and true, it must have Sing Core inside.

Sing Warp-Free Metal is

Eco-friendly Lightweight  High Strength
Fully Insulated  Sound Deadening  Climate Control
High Precision  High Performance  Guaranteed 50 Years
Impact Resistant  Hybrid Composite  Solid as a Rock

Compare Your Metal to Warp-Free Metal

Standard Metal  Sing Warp-free Metal
Heavy  Lightweight
Welding  No Welding
Welded Frame  No Frame
Hollow  Solid
Strength Variance  Stronger than steel lb. for lb.
Inconsistent Tolerances  Sing Core Tolerance +/- .006-in.
Inconsistent Surface Area  Perfectly Smooth as fresh-milled
Expensive Hardware  Less Expensive Hardware
Expensive to Install  Save $ on Installation
Increased Maintenance  Little or No Maintenance
Potential to Fail  50-year No Fail Guarantee

If you’ve worked with long spans of metal, you know the limitations of how metal performs.  Take a look at inventor, Peter Sing, standing amidst a 13 ft. span on an aluminum panel that is only one-inch thick.

Inventor Peter Sing standing on a one-inch panel 13 ft. span w/little or no deflection

No other metal panel could perform like this.  Only warp-free Sing Core metal panels could accomplish such a feat and remain just as lightweight and strong for 50 years without fail.  This has been unheard of, until now.

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Aluminum Composite Panels

Aluminum composite panels have entered a new era in the arena of aluminum composite materials, ACM panels with the advent of Sing aluminum composite panels with Sing Core inside. Long gone are the days of flimsy aluminum honeycomb panels, making way for the next generation of lightweight aluminum panels that are stronger than steel pound for pound.

Let’s see your aluminum honeycomb panels do this:

1" thick aluminium composite panel spanning 13 ft

1″ thick aluminum composite panel spanning 13 ft

This is the inventor and president of Sing Core standing on a one-inch thick aluminium composite panel spanning thirteen feet with little or no deflection. Try that with any other aluminum panel, and you will crash to the ground.

Custom Sizes Available

If you have a special custom, architecturally specified, or otherwise unique requirement for your project, don’t hesitate to ask. We are experts in the unexpected, and seek to exceed your every desire. Visit our pricing page for more information and to submit your price quote request.

Sing’s aluminum wall panels are by far the strongest lightweight panels, and this is not your daddy’s aluminum panel, as Sing’s insulated aluminum panels are the highest precision and rated for both sound deadening and climate control aluminium composite panels available anywhere.

The basis of this revolutionary Sing-patented aluminum composite material is a hybrid core material based on vertical grain torsion box reinforced with rigid insulation throughout which makes a composite solid base substrate which is both lightweight and extremely dimensionally stable.

With the most off-the-chart sheer strength of any known aluminum sandwich panel, with all the feather weight and insulation value of aluminum foam panels, results in an aluminum composite panel 4×8 that can easily be handled on the job site with little risk of on the job injuries.

Sing’s ACP panel is causing a stir across the board as these aluminum composite panels are increasingly being specified in the latest creations of contemporary architectural designs.

All your aluminum honeycomb core nightmares just disappeared under the glistening light of these superior interior aluminum wall panels with Sing’s core inside.

If you’re looking for an aluminum composite panel for sale that stands head and shoulders above the rest, Sing Core’s laminated aluminum panels lead the pack, offering the best that interior or exterior aluminum panels could possibly offer, such as,

• Eco-friendly Construction
• Lightweight
• High strength
• Fully insulated
• Dimensionally stable
• Highest precision
• Warp-free
• Sustainability
• 50-year guarantee

Whether you’re in search insulated patio panels, or aluminum wall panels exterior doesn’t really matter because aluminum composite panels built using Sing’s patented aluminum honeycomb sandwich panels are so strong and lightweight that they can easily support other heavy weight added materials or large glass lite openings for extending visual representation and connection to the outdoors. Sing’s patented aluminum honeycomb sandwich panels have many applications, even in aircrafts!

Aluminum Honeycomb Door Core

One of the most popular requests for Sing’s patented aluminum solution is as replacement for aluminum honeycomb door core. This is nothing new, as Sing’s company has been assisting the beggest and best door companies and millwork make the biggest doors in the world with his patented solutions that are far less in weight, much stronger, and can guarantee doors with Sing Core inside against door warp for 50-years.

50-year No-fail Guarantee

Your aluminum composite metal panels can now come backed by inventor Peter Sing’s 50-year no fail guarantee, which guarantees that your aluminum composite panels will not warp-bend, twist, or otherwise fail for a full 50 years. An unparalleled offer which clearly demonstrates the inventor’s surety in his creation. Clearly, there is nothing comparable in the industry, where Sing’s custom aluminum panels are touted as, “The Best of the Best,” in multiple categories.

Compare Insulated Aluminum Panels Price

You would be hard-pressed to find anything that comes close in terms of performance, but are Sing’s aluminum panels beyond the reach of the average consumer? You may be pleasantly surprised that the current answer is, “No.”

Due to the acquisition of a new factory as part of the latest expansion at Sing Core, these particular aluminum panels for sale are cost-compatible enough to replace all pre-existing insulated aluminum wall panels and/or aluminum clad foam panels, if your panel sizes fall within Sing’s standard range.

The new line of affordable aluminum composite panels includes only standard sizes of aluminum panels with are limited to exact pre-configured sizing. This can greatly reduce your insulated aluminum roof panels cost, or any ACM panels cost, when considering aluminum honeycomb panels price for your job.

So, if you’re looking for an affordable aluminum solution that truly is “something new,” contact your favorite aluminum honeycomb panel suppliers, and ask them about Sing Aluminum Composite Panels.

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SingCore’s Fried Rice Culture

You may be surprised to hear that SingCore is a fusion of East and West. The true embodiment of the American dream, a rags to richest story. Yet, it also maintains a firm grasp of Far Eastern lifestyle and philosophy.

Why You Should Do Business with SingCore

Here at SingCore, we have a saying that goes like this — “We don’t sell you fried rice. We sell you uncooked white rice, and then teach you how to make fried rice.”

This really is the core of our way of doing business.

Eat Your Own Lunch

With decades of experience in the business, we can be certain about only one thing. And that is one should always eat their own lunch. That’s why we stay in our own lane, and aren’t too greedy.

When there is some money to be made, we are alway sure to share the wealth with our collaborators, clients, and subcontractors.

Unfinished Is Your Benefit

When you do business with SingCore, you can be certain that we will never upstage your work with our own finished products. That’s because we don’t sell finished products at all.

We know our place in the world, to supply the world’s best core material for use in doors, panels, and other architectural usages. Others may even try to take credit for our work, or keep our contribution a secret from their competitors. Verily, some of the best, most expensive builders, millworks, and architects in the country would do almost anything to keep us as their own secret weapon, if they only could.

Wholesale for the Win

We do not sell to home owners!

It should be clear from our conviction that our mission in life is to supply industry professionals with whole sale, industry professional only, panels, doors, oversize doors, and especially metal and wood doors of all sizes.

That leaves you free to make a living from the wonderful creative heights that our magnificent technology opens up to the masses.

Price Yourself Fairly

The key to staying in the race is pricing your SingCore architectural panel or door fairly. When you have a superior product, you must demand a superior price from your clients.

We recommend that you start with the price estimate that we are able to provide for the door or panels of your choice, and then charge your clients 2-3 times that amount.

Of course this is only a rule of thumb, and not really a recommendation, or even necessarily a good idea.

Are You Hungry

If you are a motivated professional, we have much rice for you to make fried rice. You may even get fat if you aren’t careful.

The next step to starting a glorious relationship between our two companies is to submit a price quote request, so that we can determine how to best serve you and your project.

 

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Real Wood but 1/3 the Weight of Solid Wood

Sing Core is a patented and patent pending real wood material. With a real wood exterior, and an environmentally friendly wooden torsion box core, you get the look of real wood, with one third the weight and a strength greater than steel by weight. Further, our custom panels do not warp.

Our material can be worked with ordinary woodworking tools. And, is in almost every respect a superior light weight alternative to wooden planks, beams, and sheets.

What Kind of Wood is Lightweight?

When you think of light woods, your mind typically goes to Spruce, Balsa, Box Wood, or some other exotic tropical variety.

But, here at SingCore, we specialize in super lightweight wooden panels with almost any wood finish. Need a walnut panel that weighs less than spruce, then we can make one custom just for your project. Wood skins can supply include, but are not limited to:

  • lightweight-panelPine
  • Cedar
  • Cottonwood
  • Alder
  • Ash
  • Oak
  • Walnut
  • Beech
  • Maple
  • Birch
  • Teak
  • Mahogany
  • Fir
  • Cherry
  • Rosewood
  • Elm
  • Larch
  • Ebony
  • Hickory
  • Spruce
  • Purpleheart

 

 Is Balsa Wood the Lightest Wood in the World?

No! SingCore is the lightest wood in the world! Our lightweight and super strong core is both 1/3 the weight of typical wood or less, yet stronger than Oak. If you need something that exceeds every other material that you have worked with in the past, then you need SingCore.

Which Wood is the Strongest?

The strongest wood in the world is SingCore. Our wooden torsion core, with custom exterior faces with any wood veneer, wood stave, metal, plywood, plastic, or other finish, is stronger than steel by weight. Yet remains surprisingly light for its size.

Lightweight Wood Sheets

Sing Core makes the lightest and strongest wood sheets on the market. All our panels are made directly to order. All we need from you is the desired length, width, thickness, and desired skin finish.

Our wood sheets are guaranteed not to warp, and are covered by a 50-year structural warrantee. Although we are not the cheapest, we stand by our product the longest of any manufacturer in the market.

Lightweight Wood Board

Sing Beam and Sing Board can be custom made for you application. Easy to move. Perfect straight. Lighter than wood. But, stronger than steel.

What Kind of Wood is Light but Strong?

For a light board or panel that has the look of wood, with solid wood staves, but is much lighter than wood should ever be, then you have come to the right place. SingCore makes custom, to order, panels that exceeds the strength of any other wood on the market.

Lightest Wood for Shelves

Sing core panels make amazing shelves. With little to no VOC, they can be used in almost any sensitive situation.

The panels are so strong that they can easily support the weight of a morbidly obese man, yet they remain remarkably light to the touch.

Lightweight Wood Panels

If you are in the market for lightweight wood panels for — doors, general construction, furniture, cabinets, architectural use, trade shows, or other special purpose, contact our estimates department today.

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Master Quality Door Veneer Surfaces

Our Master Quality Doors are Complimented by Our Ultra High Quality Skin and Surface Choices

Wood Veneers

Veneer allows us to create a high end finish with less weight and cost while offering a wide assortment of beautiful door surfaces.  There are a number of different types of veneers that all provide excellent options that will compliment the styles of your structures.   Difference species generally demand a different price.  Some popular examples are Maple, White Oak, Mahogany, Cherry, Alder, and Hemlock.  Veneers are sold in bundles and range in price, but generally use the most flawless wood to provide the absolute most appealing visual aspects for your doors.  Standard veneer thickness is .020″, and is often used to decorate high end furniture, cabinetry, cabinetry, floors, and even plywood. You can trust Sing Core to veneer your doors, alternatively you can get substrate only and have your veneer applied locally.*

The beauty of veneer is the high quality wood grain appearance that provides you with the most natural aesthetics.  Each piece is completely unique, because it is cut from the actual logs.  Not only does this allow you an amazing modern appearance, but also you can achieve a more vintage, timeless, or antique look.  Normally, better quality veneers are used for doors, because customers want the best looking doors they can possibly get.  Door grade veneer comes in a few distinct grades.

Huge Pivot Door Mahogany Wood Veneer

Gorgeous Massive Mahogany Wood Veneer Door

Face Cut Options

Rotary Cut Veneer – Created by spinning the log and peeling off sheets, almost like unrolling a roll of toilet paper, rotary cut veneer is the most common type of veneer.  The advantage of this type of veneer is that it results in one continuous sheet.  It is a very cost effective way of producing veneer, but it results in a very unpredictable grain pattern.

Plain Sliced or Flat Cut Veneer – This is the second most common cut.  In this method, thin layers are sliced one at a time along the width of the log.  The slices, which are also called leaves, because the blade works its way from the top of the log to the bottom, there is a gradual transition in the grain pattern.  This method of cutting parallel to the growth rings results in a V-shaped pattern that is often seen on sheets of plywood.

 

Rift Cut Veneer – Another interesting method is the rift cut process, which allows for a more straight-grained look.  In this method the log is quartered, then cut perpendicular to the grain in repeating arches.  The advantage to this is that you get a relatively uniform grain appearance.  The disadvantage to rift sawn veneer is that it costs more, because the process is more time consuming.

Quarter Sliced Veneer – This type of veneer is also sometimes called quarter cut or quarter sawn veneer.  This cut is often specified when the customer wants an exceptionally straight grain appearance.  First, the log is quartered, which allows each quarter to be sliced perpendicular to the growth rings.  Since leaves are cut more narrowly than plain sliced, they are much more easily lined up with other leaves, allowing for superior uniformity.  Despite it’s vast advantages, this method requires a larger log diameter compared to the alternative methods.  This method also achieves a sort of flaking appearance, created when the veneer knife bisects medullary rays in the tree.

Beautiful Maple Veneer Skin

Beautiful Maple Veneer Skin

 

Veneer Matching Options

white-oak-tall-pivot-door-16-ft-x-3-ft-warp-free-wooden-pivot-doors-50-yr-guarantee

 

No matter what cut of veneer is applied, without proper veneer matching, your project will not turn out as expected.  Veneer matching is a true art form.  The job of matching veneer is a precise job that requires a detailed approach.  The appearance is partially determined by how the veneer slices are lined up on the doors.

Book Match Veneer – Every other veneer leaf is turned over, like the pages of a book.  With this method, the veneer will be mirrored between each consecutive two leaf section, resulting in a repeating series of symmetrical patterns.  This method is preferred by many, because of the continuity of grain.  This method produces both ascending and descending prominent characteristics of the grain.  Not all cuts of veneer can be used with the Book Matching method, however, but plain, quarter, or rift sliced veneers can all be used for this purpose.  This book end formation tends to reflect light and accept stains differently.  With this method there is also potential for wide color variation, known as “barber pole” in some species or flitches.  Despite these variations, they are still considered desirable.

Random Match Veneer – This method produces a more chaotic appearance, because pieces are generally unmatched, as if the applicator has taken a series of boards and lined them up on the surface of the door.  This produces a more old fashioned look, as something that was perhaps built before modern methods of veneer were invented.  With this method, there is often a deliberate method to reduce grain consistency.

Continuous Match Veneer – This is when the pieces of veneer are used for both the door and the transom, allowing for a very consistent look between the door and the transom.

End Match Veneer – This is generally selected for doors with transoms.  This match uses a single piece of veneer that runs from the bottom to the top of the door.   Veneer can be turned turned at the joint to achieve this appearance.

Slip Match Veneer – This is one of the quickest methods of matching veneer, but requires higher quality veneer that is fairly uniform in appearance.  Sheets are slipped out on the the surface one after the other, creating a wave of repeating patterns.  Some frown on this method, because of the abrupt joints.  This differs from book match veneer in that book match is better at hiding the joints.  Uniformity of color is superior in this method, because each piece has a similar level of light refraction.  It also allows for a relatively straight grain pattern.

Blueprint Veneer – is sequential veneer from a single source to cover an entire area. Complete rooms are the most impressive when they are blueprint veneered. Some jobs include matching blueprint door skins as well. Proceed with caution, making sure there is enough source material to complete the job, and there is no room for mistakes.

Natural Variations

Because wood is an organic product, each piece has its own characteristics.  There is a vast array of grain patterns and formations, which can vary among trees and different flitches.  Because of that, some trees may not meet standards.  Other trees may considered of exceptional quality.  Prices may also vary depending on the quality and appearance of the veneer.  Because of variations in natural grain of each tree and differences in cuts, you can experience amazingly unique grain, pattern, and color, for each leaf of veneer, which translates into an an unlimited variations in door appearances.

In all cases, the natural wood quality will improve and compliment design elements, especially if the wood is applied in its natural state, unfettered by paints and enamels which might hinder the actual beauty of the wood.

Some species, like maple and birch can show a wide variety of color ranges.  When it comes to maple and birch unlimited amounts of sapwood and heartwood, large portions may be unusable, because of unacceptable color.  Sapwood lighter in color, while heartwood is darker in color.  There is also the issue with light, dark, and color streaks, spots, and color variation that results from mixing sapwood with heartwood.  If these sorts of variants in color and grain are not desired by you or your customers, veneer must be selected accordingly.  If lighter shades of veneer are desired, you must specify sapwood maple or birch.  If darker shades are required, you should select heartwood, however, this type is often limited in supply.

 

 * = Professional veneering can be very tricky. If you are getting substrate from Sing Core and having your millwork (or someone else) apply the veneer, be certain to affirm that they have the expertise to apply the veneer appropriately. We use the highest level of professional veneer professional and techniques. We can guarantee our veneering, if you have veneering done off-site, it is their responsibility to do it correctly. A faulty veneer could jeopardize your Sing warranty.

 

Door Graphics and Murals

Very Large Sliding Door With and Without Mural

Our doors make an exceptional surface for applying murals, canvases, or printed wraps and images.  This is an excellent way to make an otherwise standard looking door, beautiful and vibrant.

In recent years, graphics, scenes, or photos applied to the surfaces of doors that turn your openings into true works of art.  This style of door is only limited by your imagination!  Some examples are as follows:

  • Fine Art: Amazing portraits, scenery and landscapes, animals, objects like cars and still life images
  • Photos: Nature, wildlife, underwater scenes, forests
  • Designs: Patterns, colors, shapes, and other abstract art
  • Wood Grains: Any sort of wood species, style, or colors
  • Plants: Beautiful flowers, leaves, barks, and other plant based imagery
  • Textures: Pebbled, rusted, grainy, smooth, baked earth and other textures
  • Other: Anything you can imagine can be printed Sing Core doors as long as you have high quality electronic images and graphic files.

We start with a smooth tempered board or Medium Density Overlay (MDO) for a best quality finish, or select a wood veneer or paint grade option for your highest quality finishes.  This is only limited by your imagination!

 

 

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Lightweight Strong 3/4 inch MDF Torsion Box Cabinetry Panels

Sing Sandwich cutaway exposing patented Sing CorePatented Sing Core is bringing the latest development in lightweight and high strength technology to visit the cabinet industry. Imagine being able to use a lightweight building material that is commensurate with high-tech aerospace technology at 20 percent of the price.

This new cabinetry alternative to MDF 4×8 sheets delivers many times the strength of solid MDF at a fraction of the weight with no headaches. Sing MDF cabinetry panels come in 4×8 and 5×12 sizes in convenient 3/4 inch thickness.

How are 3/4 inch Sing cabinetry panels made?

Start with patented Sing torsion box (2×3 inch grid size) where the voids are filled with recycled rigid foam insulation wall to wall with and sandwich it all between two sheets of 1/8 inch MDF and bond it altogether with formaldehyde-free adhesives for an Eco-friendly lightweight high strength composite MDF panels that out performs any other lightweight building material in terms of strength, weight and longevity.

Compare to other lightweight panel material

Compared to any other lightweight panel building material, like honeycomb panels made of paper honeycomb, aluminum honeycomb, cardboard, or even high-tech aerospace panels (costing five times as much per sheet) Sing 3/4 inch cabinetry panels are a bargain at twice the price.

Secret Ingredient Inside

High precision lightweight high strength warp resistant insulated reinforced torsion box Sing Core high performanceThe secret ingredient inside the Sing 3/4 inch cabinetry panels is the torsion box composite core that is the same product used by the US Navy and other high tech industrial applications where strength and weight are both considerations. This is the same technology used to build large doors – of any size or style – that can be guaranteed not to warp, bend, twist or otherwise fail for a full 50- years.

Imagine having this material inside your cabinetry and/or furniture… Say, “goodbye,” to disposable furniture and heavy cabinetry which are highly desirable qualities sought in aircraft, marine and recreational vehicle platforms for both less weight and less maintenance over time.

Lightweight high performance cabinetmaking material

Lightweight Sing Bookcases

Lightweight Sing Bookcases

Even though plywood and particleboard are fairly standard fare in cabinet shops around the world, certain high end cabinet makers are seeking to embrace this new technology which is the perfect combination of old (torsion box) and new (composite) fine woodworking craftsmanship. Plus (as you undoubtedly already know) both plywood and particle board are heavy and prone to warp and rot; unlike Sing 3/4 inch torsion box cabinetry panels.

Structural integrity

The structural integrity of these hybrid cabinetry panels surpasses anything know in the affordable lightweight composite material and is increasingly finding its place amongst the transportation and general construction categories as an impressive upgrade alternative to plywood or other materials.

Built-in insulation

Sing composite cabinetry panels feature built in insulation (the rigid foam insulation filling the torsion box voids) that is a unique added feature whether you are building cabinets and/or other furniture.

Easy to work with

Standard woodworking tools are all that is required to take full advantage of Sing cabinetry panels, treat them just like you would any standard 4×8 piece of 3/4 inch panel.
Sing cabinetry panels are revolutionizing the industry as they are increasingly being found as a standard commodity in cabinet shops, millworks and furniture manufacturers throughout the United States and the world.

Edges

Sing cabinetry panels have unfinished (exposed, i.e. you can see the core) edges. This is easily remedied by adding edge trim, or closing the edge by any method desired. Also, the core material can easily be routered to accommodate insertion of wood implants where desired or necessary.


Simply CNC router out Sing Cabinetry Panels to insert any desired material.

Made in the USA

Eco-friendly Sing cabinetry panels are proudly made in the USA

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Sing Panel Solid Edge Options

Sing Panel 4 ft x 8 ft x 1.5 inch with embedded solid wood edges

Here at Sing Core, we’re proud to be providing the Custom Sing Panel to the high end architects, millworks, designers, engineers, and contractors around the world. It is our sincere desire to see Sing Panel in use in all American industries and applications.

A Sing Panel has Sing Core inside and solid or closed edges. Enclosing and encapsulating patented Sing Core can take on a variety of forms depending on specifications, function, the useful purpose and high performance standards of your application. Many different options are available and there are no hard-and-fast rules. Or Sing Core true flat experts will be able to assist you in having the performance and connectivity options that you (or your clients) seek, meeting and likely exceeding expectations.

Edge-banding

Edge banding sing sandwich lightweight high strength honeycomb panelEdge-banding can take on many different forms. The first method, as when working with a standard Sing Sandwich with plywood surface, would be to use a similar strip of wood to match the surface material cut to the thickness of the panel, then gluing the strop to the exposed area and finish the edges to your specifications. You may use a material that does not match the surface as edge-banding materials are readily available in almost any material including nylon, plastic, aluminum and other composite materials. See also: T Molding

Interior Blocking

Interior blocking solid wood closed edge sing sandwich lightweight high strength honeycomb panelYou can use any solid material cut to size for interior blocking to seal the edge of your Sing Panel. In most cases, this is a slender piece of wood that can be used not only as an edge but for purposes of connecting hardware (perfect for using cam locks) or joining to other panels. The default material is a 1.5 inch solid wood edge that is evenly flush with the edges of the surface material.

T Slot Panel

Interior T slot closed edge sing t slot panel lightweight high strength honeycomb panelAdding T Slot stiles and/or rails to our patent-pending T Slot Panel is one of the most high precision methods used by our most exclusive industrial clients that enhances all the attributes of Sing Panels without compromising the most precise connection methods while taking advantage of all the readily available hardware options offered by the growing T slot industry.

U Channel

The U channel is an effective manner of closing the edge of a Sing Panel and it can be used in three alternative fashions depending on your intended application of your Sing Panel. Having three closed sides and one open side, the U Channel could be made of any material, like wood, plastic, aluminum, etc… and it can be embedded and pre-bonded into place when the panel is manufactured in any one of these ways.

1 End Cap Closure

U channel end cap closing sing sandwich lightweight high strength honeycomb panelEmbedding the U cannel to the exterior of the exposed edge seals the edge nicely. While this is quite common it is the method that leaves a slight lip that may or may not affect the end product. The other U channel methods leave smooth edges without a ridge.

2 Embedded Open Cavity

U channel inside open cavity sing sandwich lightweight high strength honeycomb panelEmbedded open cavity reverse U channel extruded aluminum closing the edge of sing panelUseful in many high tech designs, the embedded U channel with the cavity exposed can be elegant and useful when integrating your Sing Panel into your design. Possibilities about with the exposed cavity for running utilities, adding hardware, using as a track over rollers, and joining panels.

3 Embedded Closed Cavity

U channel embedded concealed cavity sing sandwich lightweight high strength honeycomb panelFor a sleek, smooth effect using an embedded U channel, embedded inside with the closed edge exposed is an excellent way to use your U channel. Certain advantages come with using this method, especially if your U channel is made of aluminum or steel for machining, etc…

Embedded Aluminum Square Tube

Embedded aluminum square tube sing sandwich lightweight high strength honeycomb panelLike the embedded closed-cavity U channel, extruded aluminum tubes in a square format (closed on all four sides) can also be embedded in your Sing Panel offering extra reinforcement and connection options.

Edge Fill

Edge fill closure sing sandwich lightweight high strength honeycomb panel Edges can be mildly routed out to your specifications and filled with any specified materials, like epoxy, to achieve the closed end results that you desire.

… And these are only some of the most popular ways of closing the edge of a Sing Panel.