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Impossible Doors Our Specialty

If you would like to know more about how to design a door with Sing Core inside, click here.

When it comes to building the most unique doors, especially large, oversized doors of any size (up to 20 x 60 ft. or more), type, or style of door, Sing Core’s True Flat Team knows how to bridge the gap between impossible and possible, by applying many variations of their patented and patent-pending technologies to make it happen. Some of our most recent projects include curved doors, Sing stile and rail doors, new patent pending Sing Core stile and rails, long-span wood stave planks, CNC door carving blanks, large sliders with man doors, billionaire home doors, and hot rolled steel doors.

When an architect’s visionary project is coming to life, it is common for the project to come to a halt when the main door (this inspired visual centerpiece of the project) presents problems for the millwork or door company in charge of the rest of the door schedule.

Oftentimes, the most common response is, “We will build it, or have it built, to your specifications, but this door will be placed on a separate rider, excluding it from any other warranty that may be covering the remainder of the door schedule.”

The door company will probably not even bother with the manufacturing of this piece, as it is too costly to re-tool to build it and it is likely to fail not long after installation. So, they will sub it out, and have an artisan millwork build it, freeing them from any responsibility for follow up maintenance calls regarding this piece of the job.

That is, unless they are working directly with Sing Core.

Many of the biggest door companies and high-end millworks are back into the specialty door business because they have partnered with Sing Core.

Why Sing Core?

Sing Core offers solutions that make impossible doors possible, and not only possible, but these magnificent works of art can be guaranteed not to fail, as they are covered by Sing’s

50-Year No Fail Guarantee

These enormous or one-of-a-kind unique doors are nothing short of amazing, with unparalleled service records and longevity, and they are guaranteed not to warp, bend, twist, cup or otherwise fail (including full structure and lamination warranty) for 50-years. No other door in the world comes with such an impressive guarantee unless it has Sing Core inside.

The Most Unique and Challenging Doors

Large doors are not the only unique and challenging doors to come to the attention of the True Flat Team. Many other types of architectural doors will present a huge list of problems that will send door engineers, designers, and custom door makers running for cover, yet they are no problem for the Sing Core factory teaming up with the sophisticated door manufacturer or millwork to accomplish. Like these:

Curved Doors

Curved doors are unique specialty doors, that require precise curvatures, especially if they are being newly installed in a pre-existing wall or structure that is curved. Matching the curvature of the door to the existing wall can be extremely difficult, but the True Flat Team at Sing Core make the perfect curved door to match any curved wall or structure, while still guaranteeing the door for 50 years to perform without warp.

Sing Stile and Rail Doors

The Sing-style of stile and rail door is a departure from traditional stile and rail door technology. The clients who prefer the Sing-style stile and rail door are looking for characteristics that are unavailable via traditional door building methods but still retain the look and feel of a traditional stile and rail door. Specifically, they are looking for a stile and rail door that is impact resistant, insulated for both sound deadening and climate control, and of course guaranteed for 50 years. Sing Core accomplishes this by building the stile and rail face on top of a patented warp-free core.

 

Large Thin Stile and Rail Framed Doors

Sometimes the architectural door specifications are unusual, like this wood-framed traditional stile and rail door with a large glass lite opening. This is a 14 foot tall door that calls for only a three-inch wood stile and rail surround to hold the glass. This is unusual and would be hard to accomplish with standard door building methods, and it was even a challenge for the True Flat Team, which led to their creating a new type of stiffener, which is now patent-pending technology. Now, standard stile and rail doors made with Sing Core stiles and rails can be guaranteed to remain warp-free for 50 years using new patent pending Sing Core stile and rails.

20-ft Span Wood Stave Garage Door

This is just one example to the many kinds of garage doors that Sing Core has helped to make possible. In this case, the architect insisted on 20-ft spanning warp-free wood stave planks, that any other way would have been impossible. 50 years from now, will be just as straight and true as freshly installed thanks to Sing Core and their long-span wood stave planks.

CNC Carved Doors

These beautifully CNC carved doors would be impossible to keep straight as they are accentuating the wood’s natural grain which is already trouble brewing, if not for the warp-free Sing Core working hard behind the scenes, deep inside to keep these doors perfectly and truly flat even though they are 107-inches tall using Sing CNC door carving blanks.

 

Large Sliding Doors with Man Doors

When it comes to large sliding doors with man doors, there is really only one way to do it with a high degree of precision. The large sliders with man doors must remain decidedly straight and true in order for the man door to operate seamlessly, plus, because there is Sing Core inside, you get the added benefit(s) of getting lightweight, high strength, fully insulated for sound and climate control, and our 50-year warp-free guarantee.

 

Billionaire’s Exotic Home Doors

These massive natural teak doors have Sing Core inside to keep them from warping and also to provide added protection from outside interferences to privacy and the elements. Not everyone can have their whole homes fitted with Sing’s doors, but what a great feeling it is having done so with Sing’s billionaire home doors.

 

Hot Rolled Steel Doors

Hot rolled steel doors can be a challenge, especially if they are very large. Normally, large hot rolled steel means a lot of weight needs to be articulated adding stress and strain to the frame, hardware, and structure if used very often. Patented and patent-pending Sing Core reduces the weight greatly while enhancing the door’s characteristics enabling one to install a man door or open and close a mammoth-sized hot rolled steel door easily.

 

When Bigger is Better

Thanks to the patented and patent-pending technologies in the hands of the True Flat Team at Sing Core bigger does not necessarily have to mean heavier or big troubles are ahead. With Sing Core inside your big doors can be lightweight, high strength, fully insulated, and guaranteed warp-free for 50 years.

If you would like to know more about how to design a door with Sing Core inside, click here.

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What’s New?

Want to know what the latest developments are in composite technology at Sing Core?

The Best Biggest Doors

sitting on large 12 ft x 10 ft mahogany pivot door in factory

We’re proud to be helping our clients deliver the largest lightweight high-strength wood doors that are guaranteed not to warp, bend, twist or otherwise fail for 50 years! See: Best Big Doors

The best door companies use Sing Core to deliver large elegant, beautiful natural non-warping wood plank doors of the highest precision.

Click of the photos (above) to see straight edge comparison… High precision wood doors.

Sing Walls and Doors for Wineries

large insulated moveable modular wall panels for winery wine making

Sing insulated steel walls coming to a winery near you…


Wineries and commercial uses of insulated Sing modular moveable walls for thermal protection and sound-deadening qualities. The most Eco-friendly, lightweight & high-strength wall panels made of Sing Metal, specifically, hot rolled steel.

Sing Tables for Restaurants and Coffee Shops

New: Sing T-slot


Breaking News: The Sing Embedded T-Slot (above) Extruded Aluminum Insulated Panels in your choice of T1 (1 exposed slot) or T3 (3 exposed slots)! This is huge with military and industrial uses for lightweight high-strength aluminum panels (can also be included in wood – or any other surface material – panels) with a host of Bosch connection methods available. See other connection methods.

Sing Concrete Mosaic Table
Mosaic_03


Artists, designers and visual creators love the lightweight flexibility and stronger-than-steel Sing concrete alternative. Let your imagination run wild with your next artistic Sing creation (like this Sing concrete mosaic table).

Insulated Sing Aluminum Modular Wall Panels

Metal wall panels easy to join

Metal wall panels easy to join


It has never been faster or easier to build a free-standing office or work area within a warehouse or for military and/or industrial operations with Sing modular wall panels that assemble and disassemble easily and flat-pack for transporting and storage. As usual, always lightweight and stronger than steel pound for pound.

Sing Modular Sliding Doors

Just some of the wood grain finishes available on our modular sliding doors (available at Lowe’s).

What’s a modular sliding door?

Just what it sounds like; a sliding door that ships to you (or your local Lowe’s Home Improvement) in modular sections for assembly on-site. This is an enormous advantage for those huge oversized large sliding doors because your door(s) can ship flat-packed (saving $$$ in shipping and handling costs) and can be easily connected and hung at your desired location, without extra labor or heavy equipment expenses.

50 Year True Flat Guarantee

True Flat Guarantee premium certified true flatOnly Sing Core can help our clients build the best premium large doors and moveable wall panels of enormous size that can be perfectly flat and guaranteed to remain true flat (without warping, bending, twisting or otherwise failing) for 50 years.

In fact, inventor Peter Sing signs each written guarantee, personally, when he certifies any of our certified oversized solutions – designed for your application and in accordance with your (or your clients’) specifications – in writing. This is why the U.S. military, many door manufacturers, millworks, designers and architects trust partnering with Sing Core for their large door projects. See client list.

The best news is that it is an honor for us to serve high-end clientele coast-to-coast with our insulated metal solutions, including large aluminum and hot rolled steel, etc…

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Large Modular Non-warping Doors

New Garage Building Material frameless insulated torsion box panels from Lowes Home ImprovementAlways on the leading edge of large door technology, especially in terms of lightweight, high strength and say, “goodbye,” to your oversized warped door forever and enjoy your Sing solution in any size, type or style of door.

Challenges of Oversized Large Doors

When considering a door larger than normal (that might be referred to as an enormous door) many challenges arise for the architects, designers, millworks, builders and installers. Some of the most common problems associated with big doors include:

Warped Door

If the door is taller than seven feet tall and wider than four feet then the door will warp. Warped doors are a common occurrence associated with large doors. This can be annoying for the end user due to the constant maintenance calls required for dealing with the warping door (though it is good for the door service business).

Big Doors Are Heavy

If a door is large you are going to have a lot of weight to deal with. This excess weight causes many issues associated with the building, transporting, installing and maintenance of the door from inception and throughout the service life of the door.

Big Doors are Expensive

Heavy building materials require more time, manpower, resources and equipment to make the door and the result is a big door that is overweight. Heavy doors are expensive to deal with; expensive to crate, ship/transport, offload, finish, store and install.

Overweight doors require more expensive hardware, and the added stress on the frame and the structure requires more regular maintenance over time.

sitting on large 12 ft x 10 ft mahogany pivot door in factoryThe BIG DOOR Solution

Sing Core has been the top-rated guaranteed solution for large doors used by the best architects, millworks and door companies nationwide (see: clients list). In fact, Sing Core can deliver the only Eco-friendly lightweight, high-strength insulated large doors over seven feet tall and 4 feet wide that can be guaranteed to be true flat and stay flat for 50 years.

The only non-warping large door guaranteed not to warp, bend, twist, cup or otherwise fail for 50 years.

20 ft tall large non warping pivot door no more warped door

20 ft. Tall Door

Modular = Newest Development in Large Doors

Sing Core technology has advanced to a completely new level by introducing the modular large doors for combating even more challenges associated with large doors; by creating doors that are shipped as individual components and assembled on-site.

These extremely large doors would cost thousands of dollars to ship (if not impossible due to their large size) but if made in modular components, the large door can be shipped flat-packed and sent by traditional shipping methods reducing shipping costs tremendously. And, the resulting big door can still be guaranteed not to fail!

True Flat Technology Goes Modular

Long known for the largest non-warping doors, Sing Core takes modular huge doors to the next level while still making their 50 year non-warp guarantee. The components are shipped separately and assembled on-site for the biggest doors that can still be fully insulated, operable and manageable without the heavy maintenance required for other big doors. Many connection methods are available for these large door projects including making components using our T Slot Panels as individual components that can be perfectly aligned on site.

Free Large Door Consultation

Of course, building such a door up to 50 feet wide is an art in itself. Each door is designed for its intended purpose. Some of the questions our specialized doors creators ask might include: Will your large door be underwater, in outer space, exposed to extreme weather, need to be bullet-proof, waterproof or soundproof? Also, “What kind of door will you need?” A large sliding door, pivot door, French door or other type of door, etc…

Commercial trade professionals are encouraged to contact us for a Free Large Door Consultation, so that you, your clients and the world at large can know what it is like to own an non-warping large door of any size.