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Patented Sing Door Methods
Sing American Doors are versatile and customizable. Every order is custom designed with the client’s project in mind. Each door is constructed using methods that specifically cater to our customers’ individual needs. We construct our doors using the following methods: pole barn grade, paint grade, wood grain grade, and plank grade.
How We Build Our Doors (The Best Method – Sing Torsion Box Panel Method)
This is how to build a 12 foot tall Sing American Door by using sing panels and cutting the light open and installing glass…
Step 1 – Apply Glue to the Skin
Step 2 – Build Solid Wood Frame
Step 3 – Install the patented Sing honeycomb torsion box core & press on the skins.
Step 4 (optional) – Cut hole for window and prepare window trim.
Step 5 (optional) – Install glass and finish the door to desired look and function.
Step 6 – Install the door onto jam.
Whether you are looking for an interior door with glass or an exterior door with glass, even a steel entry door with glass or any other type 1 metal door with glass, you can be certain that your door with glass insert will outperform any other door with glass insert and method. When you care to have the best interior door with glass insert, your Sing American Door with glass panels is guaranteed to be the best affordable French door solution.
Method 2 – How We Build Our Doors (The Second Best Method – Stile Rail)
On the left are patented Sing honeycomb stile and rail. On the right is veneer (walnut) ready for gluing onto the patented Sing honeycomb stile and rail.
Apply glue to our patented Sing honeycomb stile and rail.
Press veneer to patented Sing honeycomb stile and rail. Most honeycomb panels cannot handle the high pressure and temperatures of the hot press, Sing honeycomb can.
Stile and Rail after the veneer has been pressed on.
See how straight the patented Sing honeycomb stile and rail are, yet they are still incredibly strong and lightweight.
Drill holes to accept dowels.
Doweled and glued.
Router out the end if hardware is to be installed
Stained and ready for glass and installation.
Pictures courtesy of Robert Shaw – www.robertshawmfg.com
Doors 8′ – 7″ tall
How to Buy
Sing Door Panels are easy to order (link). You may select panels of standard dimensions from our inventory, or you may order custom sizes and shapes. Please submit a Work Order by fax or email, and we will get back to you with a free quote within one business day. You only need to submit the length, width, thickness and quantity. Even if you have an unorthodox idea or a tight budget, give us a call. Our representatives will help devise an alternative solution tailored to your needs.
Sing Core allows you to design your own doors. Just add trim, paint, and hardware*. Exceptional pricing is available to distributors, manufacturers, and retailers
. Doors Pamphlet For Distributors
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