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Free non warp door conultation non warping doors guaranteed no fail for 50 yearsFree Consultation

Free Non-warp Consultation

True Flat Challenge. We do not sell finished doors, but provide door planks to door industries and mill workers with patented Sing Core panels to build the most true flat, insulated premium doors in the world guaranteed. Warping is a challenge for high-end door makers. However, premium Sing Doors are highly insulated doors that will NOT warp, bend or twist. Premium Sing Doors made of patented Sing Core materials and special… -> READ MORE

True Flat Guarantee premium certified true flat1 – Doors

The Only 50 Year Non-warp and Structure Guarantee

How to build the best door. Sing door blanks are the best foundation for building the best doors. The Sing American French Door is revolutionizing the American modern door industry. Using Sing door blanks adds unparalleled core value to your doors; with it any size of door can be built that will not warp, bend or twist. The technology that enables door manufacturers to build Eco-friendly lightweight high-strength doors was invented and is… -> READ MORE

Best big door guaranteed insulated wood doors lightweight high strength pivot doors2 – Doors

The Best Big Door Guaranteed

We are always excited to set a new world record for perfectly flat large doors that can be guaranteed not to warp, bend, twist of otherwise fail for 50 years. No other door manufacturer has been able to do this, yet this week, we have come to the rescue of some of our most demanding high-end clients to enable them to deliver two of the best large doors that have ever been manufactured on planet earth. We invite you to join us in celebrating… -> READ MORE

Hot rolled steel sliding folding lightweight high strength doors3 – Doors

Hot Rolled Steel Doors

Sing Core brings an Eco-friendly approach to working with large spans of hot rolled steel with less weight and more strength than plain steel pound for pound, revolutionizing the steel fabrication process. In fact, we are best known for our large hot rolled steel metal doors and hot rolled steel wall panels. Our patented rolled steel panels feature custom metal fabrication uses high grade formaldehyde free adhesives instead of the more destructive welding… -> READ MORE

Best Large Door Guaranteed4 – Doors

How to Build a Sing Door

There is no doubt that Sing Core is responsible for the best doors in the world that can be built in any size for any functional purpose that can be guaranteed to not warp, bend, twist or otherwise fail for a full fifty years of regular use, even though Sing Core does not build doors. Some individuals can be confused when they visit Sing Core and expect to just buy a pre-hung door that is the best door in the world, only to find that Sing Core does not… -> READ MORE

How to build a portable floor lightwight high strength insulated modular5 – Floors

How to Build a Portable Floor

Here at Sing Core, we are contacted regularly by the most particular clients who seek only the best lightweight, high-strength portable floors made to the exacting architectural specifications. By using Sing Core to build a portable floor, even a low-priced (built with standard sing Sandwich panels) do-it-yourself raised floor you will be miles ahead of other modular floor systems. Just because you’re using our reinforced torsion box composite… -> READ MORE

Assembly of storage unit in trade show display lightweight high strength6 – Walls

How to Build a Wall for Trade Show

Due to the unique characteristics of patented Sing trade show display components (lightweight, high-strength and true flat), it has never been easier for you to design your own custom trade show displays. What’s more is that all of the components can easily be flat-packed for convenient packaging, shipping and storage. We can even provide custom trade show display carts for packaging and shipping your trade show booth components… -> READ MORE

Create a beautiful cloud ceiling with Sing Sandwich panels from Lowes7 – Ceilings

Sing Panels Make Great Ceilings

Our patented Sing panels make great coffered ceilings, ceiling clouds, box beam ceilings, and tegular ceilings. Our patented Sing core contains a torsion box in the SIP panel which greatly improves the structure.  Our panels are also called sandwich panels, honeycomb panels and lightweight panels. To order Sing panels for your ceiling project, please see our pricing page. Sing Ceiling Core. You can finish Sing Core with any load-bearing facial… -> READ MORE

Add the elegance of solid wood butcher block to any project lightweight high strength8 – Wood

Sing Wood Panels Available in Butcher Block

All Sing products come in your choice of external surface material (or “skin”). Our most popular include a variety of wood-based coverings to achieve the performance and visual aesthetics you desire per your specifications. Premium Sing Panels can have any natural wood surface material and be guaranteed not to warp, bend, twist or otherwise fail for 50 years. Available in Sing Butcher Block. Sing Wood Panels are available in nearly any… -> READ MORE

sing aerospace 19 – Aerospace

Aerospace Technology Torsion Box Panels

You might be as surprised, as much as we are, to find that many leading-edge technologically advanced transportation manufacturers who build the most high-tech aircraft, boat and train vehicles and containers often use old technology in the ground support of the manufacturing process. Industry-wide, aerospace, marine, mass transit, rail and trucking industries are now starting to upgrade ground support systems for their manufacturing process… -> READ MORE

Non warping door blanks in the news at Sing Core lightweight high strength10 – Doors

Guaranteed Non-warp Door Blanks

For years, Sing Core has been the only company in the United States who has been consistently providing custom door manufacturers with non-warping door solution for exotic doors of any size (up to 37 ft.) regardless of exterior surface material. Using patented Sing Core, any door can be made in any style of any material in any size that can be guaranteed to be true flat (well above AIA standards for flatness) and not to warp for 50 years… -> READ MORE

huge extreme edge pivot doors in seattle center for architecture design sing core11 – Doors

Seattle Center for Architecture & Design

Green building materials are the focus point of every architecture design now-a-days. As the home of the architect and design community for State of Washington, which is the leader in high tech and advanced materials playground for searching the planet for green, earth-friendly products is essential for this new home for all designers and architects. In the temple of Seattle’s Center for Architecture & Design, the evergreen state sets the standard… -> READ MORE

Amazon jet blue big box theater t slot display panels lightweight high strength12 – Walls

Amazon Jet Blue Big Box Promo

In the news Jet Blue will be offering free Wi-Fi and streaming Amazon Prime in-flight movies and television shows. The Jet Blue/Amazon partnership is calling this new aerospace technology, Fly-Fi. As part of the Amazon and Jet Blue promotional campaign, in typical Amazon-style, they have designed and built a huge Amazon big box to roll out the idea while inviting passengers to test drive the new concept. The giant Amazon shipping box… -> READ MORE

Rumney guggenheim gallery new york insulated museum panels lightweight high strength13 – Walls

Rumney Guggenheim Gallery

Not strangers to supporting the greater artists’ community with lightweight, high strength Sing Panels for use as art canvases of a rather large size, Sing Core was called upon by the designers of the Rumney Guggenheim Gallery in Brooklyn, New York to overcome some of the challenges due to weight and size ratios throughout the renovation of the former Williamsburg Bank building located at 834 Driggs Avenue. The race was on for Santiago… -> READ MORE

T slot panel insulated light weight high strength aluminum stronger than steel14 – Walls

T Slot Panel

The Sing T Slot Panel is an extraordinary composite of leading edge technologies resulting in a nearly unlimited variety of configurations. The good news: You can create to your heart’s content ~ and ~ much of the work has already been done, because most (if not all) of the imaginable components have already been designed for integration with the Sing T Slot Panel. Standard Sing T Slot Panels come packed with insulated rated at R3.5 per square… -> READ MORE

Hot rolled steel panels any size insulated lightweight high strength honeycomb15 – Doors

Hot Rolled Steel Panels

Sing Core brings an Eco-friendly approach to working with large spans of hot rolled steel with less weight and more strength than plain steel pound for pound, revolutionizing the steel fabrication process. In fact, we are best known for our large hot rolled steel metal doors and hot rolled steel wall panels. Our patented rolled steel panels feature custom metal fabrication uses high grade formaldehyde free adhesives instead of the more destructive… -> READ MORE

How to attach wood planks to sing panels vdeo vacuum press non warping wood stave panels for large pivot doors16 – Wood

How to Attach Wood Planks to Sing Panels

Sing Panels are so versatile, you can do just about anything with them. As a matter of fact, prepare to adjust your thinking, because thanks to Sing Wood Planks you can say Goodbye to Tongue and Groove. Tongue and groove joinery is designed to keep wood planks flat when attaching because wood moves. Natural wood (or most any wood product) tends to warp, bend or twist due to environmental changes. Not necessary when… -> READ MORE

Pre hung flush honeycomb door

17 – Doors

Architectural Door Specifications

General Specifications. Standard insulated flush door pre hung door marine grade plywood fiberglass aluminumStandard Sing Core doors are manufactured with patented Sing Core material as the base interior substrate of the door. The Sing Core substrate material is created using a vertical grain natural wood torsion box design while the traditionally empty voids are filled wall to wall with recycled foam. The foam material is available in various… -> READ MORE

The worlds best gourmet cutting board non warp worlds best cutting board18 – Wood

World’s Best Cutting Board

Why do we use Sing honeycomb to build the Best Gourmet Cutting Boards in the world? Only the Sing Gourmet Cutting Board features a true flat cutting surface that creates a natural suction, clinging to your counter-top like it was meant to without rubber runners. The cutting surface is so smooth and quiet. Use your Gourmet Cutting Board for cold cuts, vegetables, cheese, meats, fish and poultry. Unique uses for your Gourmet Cutting… -> READ MORE

How to build a Sing Core tiny house19 – Tiny House

How to Build an Insulated Tiny House

There are many ways to build a Sing Tiny House. Here’s an step-by-step example of a highly energy efficient tiny house with R-27 walls being built from scratch. How to Build a Tiny House Videos & How to Build a Tiny House Photos. Free Tiny House eBook, Tiny House How to Build, How to Design, Order and Build your Tiny House, Tiny House Builders, Design and Build Tiny Houses, Summer Fun Project Build an Insulated Mildew-free Shed… -> READ MORE

 

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How to Build the Most Advanced Door in the World

Non warp door blank for building non warping doors of any sizeYou could be one of the best door builders by outsourcing your OEM non warping door blanks.

Sing Core has served the building industry by providing the only Eco-friendly, insulated non-warp high-strength, lightweight door. Contractors who build Sing Homes (entire homes built of Sing products) want the added strength, stability, insulation and non-warping doors in all egress points for added safety and security.

First, we have to talk about what makes the best door in the world; it has to be:

1 Non Warp

Even the very challenging doors, large doors, sliding doors, pivot doors, all can be warp-free. In fact SingCore creates unfinished premium doors that can be guaranteed for 50 years. The secret of the best door makers in the world is that they can use the Sing solution as their door’s base material to create a warp-free door, which is the best solution to the problem of warping doors, especially large doors which would otherwise be extremely prone to warp.

2 Lightweight, high strength, insulated and Eco friendly

The strongest lightweight door in the world is made with Sing Core inside. This revolutionary Eco-friendly building material is based on patented technology that is the best of old wood craftsmen’s technology (torsion box) and new composite technology (recycled rigid foam insulation) fused with advanced adhesives and enhanced with patent pending non-warp stiffeners. The result is an extremely lightweight panel that can span distances without deflection that has not been accomplished before in any affordable manner.

3 Easy to Install

Even the largest strongest sound deadening door can be installed in half an hour. This 500 pound Sing pivot door panel measures 10 ft. tall x 12 ft. wide x 3.5 inch thick and took less than half an hour to install in the Seattle Center for Architecture and Design.

Then, we will explain how to build the perfect door, step-by-step, showing the pictures of the entire process (even the most complicated French door, sliding door, pivot door, exterior door, etc…) with all types of skins/surface material.

How to build a patented Sing French door

Here’s how it’s done: Purchase a Sing door panel decide on custom lite cutout design and hire a pre-hung door company or millwork to install lite, hardware, sand and finish, then deliver the resulting door to your job site or customer.

Photo Tutorial

How to create lite openings for glass installation

How to add hardware for doors / French doors

Mini Large Door Gallery

The size of the average non-warp guaranteed Sing door is 9 to 14 ft tall and/or 6 to 8 ft wide.

How to build a hinged door – How to build a non warp hinge door – How to build a sliding door slab with glass – How to build a pivot door panel – How to build a flush door – How to build a carriage door