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Lightweight Structural Marine Honeycomb Sandwich Plywood for Boat Builders

Structural Marine Plywood for Boat BuildersSing Core introduces the next generation of marine building supplies. No other core building material is more versatile than Sing Core. Boat builders report composite materials have been flooding the marine industry for years, but tend to fail under rigorous testing or deteriorate over time.

Enter Sing Core, the revolutionary Eco-friendly boat building structural panel that is lightweight, easy to use, stronger than steel and is in production as a curve-able material. Other core materials cannot compare with Sing Core’s torsion box honeycomb foam core structural integrity, especially at up to one-tenth the weight of standard plywoods. See the Gallery.

Sing Core supplies the marine industry with lightweight sing panel products used in boat and shipbuilding applications. As a marine structural material Sing Core panels are easy to cut and machine to function in a variety of marine applications including:

lightweight-panels-used-in-solar-powered-boat-design-by-PlanetSolar

Can be used in solar boat building, like this

• Structural hull material
• Bulk heads
• Interior walls
• Exterior walls
• Decks
• Marine sliding doors
• Floors
• Ceilings
• Stringers
• Bunks
• Furniture
• Covers
• Hatches
• Cabinetry
• Roofs

Lightweight & Eco-friendly

Eco-friendly lightweight Sing Core is perfect for moving your boat into the earth-conscious future for a better world. Using these lightweight marine composite materials not only ensure the structural integrity that is so important to us as boat owners, but we can feel good about using an eco-friendly, sustainable material that will also reduce operation costs and toxic contamination.

In comparison to other building materials, Sing Core weighs-in at 4-5 lbs. per cubic ft. in comparison to MDF which is 45-48 lbs. per cubic ft. By reducing the overall weight of the high-performance marine vessel’s structure, Sing Core helps to increase sailing speed, save fuel costs, reduces carbon footprint and waste, allowing green minded mariners to enjoy sharing their love of the sea and water sports.

Superior Strength and Affordable

Sing Core outperforms other boat building materials in terms of strength. In comparison to other lightweight foam core materials, like those used in the aerospace industry that test out at 10-20 PSI, Sing Core tests out at 660 PSI and can be modified for more strength per your specifications.

sing-core-lightweight-structural-marine-torsion-box-foam-composite-panels-yacht-buildersAeronautic composite panels are used in the high-end yacht market when price is of no concern due to the high cost of the raw material, yet Sing Core is competitively-price comparative to other lightweight composite building materials used in marine and home markets making it the best choice for boat builders of all varieties. Why not pay less and get the best?

Durable, Long-lasting, Repairable

Sing Core material is very unique in the boat building industry in that it is extremely durable, structurally guaranteed for 10 years and is designed to last for centuries while being impact resistant and severe weather resistant.

More importantly, unlike other marine plywood composite materials, Sing Core is extremely simple to repair. To repair, you can easily cut out the damaged area, and replace with Sing Core replacement without compromising the structural integrity of your system. This is due to the internal cellular structure that is independent based on the torsion box grids.

Sing Core is:

• Lightweight
• Stronger than steel lb. for lb.
• Economical
• Structural material
custom-marine-lightweight-torsion-box-structural-foam-panels-for-boat-buildersDimensionally stable
• Easy to use
• Moisture resistant
• Non-corrosive
• Sound deadening
• Vibration dampening

High Fashion and Versatility

Sing Core can host any external material to compliment your vessel’s fashion statement or utility. For instance, Sing Core is available in surface materials including aluminum, concrete, fiberglass, glass, HPL, MDF, mirrored, stainless steel and is even available in fire resistant and/or bullet proof upgrades.

It is important that your boat building project maintains a high level of structural integrity without compromising beauty and/or elegance.

Marine-grade-structural-plywood-torsion-box-foam-composite-panels-for-boat-builders

Click Here to View the Gallery

stack-of-structural-marine-plywood-torsion-box-foam-composite-panels-yacht-buildersstack-of-custom-structural-marine-plywood-composite-panels-lightweight-boat-building

How to BuyMetal Composite Sing Core panels are true straight, light and strong.

To order Sing Marine Panels submit an order form either by email, info@singhome.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Marine Panels are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

 

 

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Fiberglass FRP

frp-fiberglass-panelsSing Core is the revolutionary fiberglass (FRP) substrate that supersedes all other fiberglass reinforcement while being lightweight, stronger than steel and eco-friendly.

Working hand-in-hand with architects, designers, contractors and end-users, Sing Core FRP substrate helps to solve the structural challenges often associated with fiberglass-work, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Applications include:

  • Aircraft
  • Bathrooms
  • Casts
  • Cladding
  • Displays
  • Doors
  • frp-fiberglass-sing-panelEquipment enclosures
  • Hot tubs
  • Marine
  • Pivot doors
  • Roof systems
  • Trade show tables
  • Water tanks
  • Walls
  • Weatherproofing

For more information see Sing FRP & Plastic

See also: FRP Specs (Glasliner) (.pdf)

sing fiberglass frp sandwich example

Sing-Core-Hurricane-Door-Exterior-Interior

Other Sing Core solutions can be found as other building materials.

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Ceramic

Sing Core is the revolutionary ceramic laminate substrate that supersedes all other ceramic reinforcement while being lightweight, stronger than steel and eco-friendly.

KONICA MINOLTA DIGITAL CAMERAWorking hand-in-hand with architects, designers, contractors and end-users, Sing Core ceramic substrate helps to solve the structural challenges often associated with ceramic-work including remaining true-flat, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Applications include:

  • Bathrooms
  • Ceramic tile floors
  • Commercial kitchens
  • Countertops
  • Doors
  • Floors
  • Laboratories
  • Marine
  • Pivot doors
  • Refrigeration floors
  • Saunas
  • Stair treads
  • Tables
  • Wall art
  • Walls

Our Sing composite ceramic skinned panels are ideal for use as fireproof doors. With the Sing Honeycomb as a substrate it will reduce the impact which is the major cause of cracking on ceramics. See our YouTube channel to see the unbreakable mirror video by Sing Honeycomb. This is the same principle that will keep ceramic panels strong.

Other Sing composite panel solutions can be found as other building materials.

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Concrete

Sing Core is the revolutionary concrete substrate that supersedes all other concrete reinforcement while being lightweight, stronger than steel and eco-friendly.

Working hand-in-hand with architects, designers, contractors and end-users, Sing Core concrete substrate helps to solve the structural challenges often associated with concrete-work, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Applications include:

  • DSC_0240Blocks
  • Doors
  • Fence
  • Floor substrate
  • Footings
  • Foundations
  • Parking/garage
  • Lofts
  • Marine
  • Pivot doors
  • Posts
  • Tile floors
  • Refrigeration floors
  • Roof systems
  • Art & sculptures
  • Stairs
  • Structures
  • Walls

sing-core-floor-in-temperature-controlled-refrigeration

Other Sing Core concrete solutions include cement board applications.

concrete

 

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Transportation

Sing sandwich now available at Lowes Home Improvement

Stronger than Steel, Lighter than Steel.

Your door doesn’t have to be steel to be strong. SINGCORE Metal Composite Panels are stronger and lighter than solid steel panels. SINGCORE Aluminum and Steel Honeycomb Panels are also stronger and lighter than overhead steel garage doors, which can be dented by something as small as a golf ball. Sing offers pricing competitive with steel panels of any type.

Lightweight sandwich panels can look like this without SINGCORE

Lightweight sandwich panels can look like this without SINGCORESIP panels can get wrinkled without SINGCORE

The torsion box core holds the Sing Metal Panel flat so that it will not warp and sag. A 16lb steel hammer will easily dent a steel or vinyl door, but not a Sing Metal Panel. Because Sing panels are efficient to produce, they are more affordable than solid steel panels.

Advantages:

Eco friendly – Sing Core uses more renewable materials than any other type of composite panel. Sing Core also last many times longer than most of its competitors. It takes very little energy to produce Sing Core panels with our recycled and renewable structure material.

 

High Strength – Sing Core is much stronger than paper honeycomb ,aluminum honeycomb, and plastic honeycomb. A 2 in x 2 in piece of Sing Core was tested by the University of Washington and reached 660 PSI. The core grid is more than 10 times the strength of aluminum honeycomb with the same size of grids.

Lightweight – As light as 4 lbs per cubic foot.

True Flat – Sing Core aluminum will stay straight even the drastic swing by temperature and moisture change.

Fully Insulated – With EPS or urethane foam (R3.5-6.5 per inch).

Sound Deadening – Sing Core panels feel like solid wood panels, they do not sound hollow like other types of honeycomb core.

Transportation – Ships, railcars, semitrailers, truck bodies, aircraft, luxury yachts

sing-core-used-in-aerospace-international-aircraft-lightweight-high-strength-tru-flat

Fast Delivery – Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

Build the best

You can make the best lightweight concession trailers, food carts, coffee kiosks and espresso stands without the extra weight but with the durability. Click here to learn more.

RV Slide Outs

Insulated, lightweight, stronger than steel pound for pound, designed to last for years without fail and eco-friendly the patented SingCore is perfect for RVs. To learn more click here

How to Buy

SINGCORE Metal Composite Panels are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

Metal Composite Singcore panels are true straight, light and strong.

Choose Sing for all your Door Panels! When using Sing Panels, you design your own door by adding the trim, paint, and hardware. Sing Door Panels are great for millwork shops and door builders. Great pricing is available to distributors and retailers.

 

**Wholesale prices available to licensed dealers/installers.

 

Singcore torsion box sandwich panel, honeycomb panel, lightweight panel

Aerospace
Boating
Decking
Marine
Rail cars
RV panels
Sidewalls
Temperature-controlled environments
Truck/trailer doors

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Transportation Manufacture Applications

Sing Core is providing new, space age solutions to old technologies that have been used in transportation industries for years.

sing-core-used-in-aerospace-international-aircraft-lightweight-high-strength-tru-flatYou might be as surprised, as much as we are, to find that many leading-edge technologically advanced transportation manufacturers who build the most high-tech aircraft, boat and train vehicles and containers often use old technology in the ground support of the manufacturing process.

Industry-wide, aerospace, marine, mass transit, rail and trucking industries are now starting to upgrade ground support systems for their manufacturing process that has not been updated since the late sixties.

Temporary Floor Upgrade

For instance, while building a large project, temporary floors are used during the manufacturing process. In many cases, these floor s need to support the weight of carts, instruments and heavy equipment as well as bear the weight of the heavy trafficking construction crews without fail.

The traditional method dictated that plywood (often metal clad) would be cut in the exact shape and size of actual flooring that would be installed following the manufacture. This temporary flooring system has been used for years, and though it has become customary to use it, it is simply not as practical as using an advanced system like Sing Core’s.

aerospace-maintenance-repair-and-overhaul-temporary-floor-systemCustom Size for Perfect Replacement

The Sing Core temporary flooring system is a new advancement for these industries increasing ground support exponentially, by delivering, custom-sized flooring panels that are exactly the same dimensions as final finished flooring, yet have the following attributes:

  • Are true flat with minimal deflection even under weight bearing loads
  • Lightweight, reducing labor and transportation costs of assembly and disassembly
  • Designed to withstand regular vehicular weight, movement and stress
  • Last longer, reducing repair/replacement

Regular Maintenance or Periodic Overhaul

Whether your application is in the original manufacturing process or for regular aviation maintenance checks and periodic overhaul, Sing Core temporary floor system will provide maintenance, repair and overhaul (MRO) shops with the lightweight, high strength, superior solution for your next D check heavy maintenace visit (HMV).

Fewer on the Job Injuries

prevent-slip-trip-and-fall-accidents-with-sing-temporary-flooring-solutionsAccording tot he U.S. Department of Labor Occupational Safety & Health Administration (OSHA) slips, trips, and falls constitute the majority of general industry accidents and 15% of these lead to accidental deaths. Avoid the hazardous employee or contractor exposure by upgrading your existing temporary floor solution to the more effective Sing temporary floor solution.

Traditional plywood temporary floor treatments are less effective and potentially dangerous in comparison and may actually contribute to more potential on the job injuries. Plywood is heavy and difficult to maneuver, transport and breaks down over time becoming frayed and causing exposed slivers which could lead to compounding injuries during installation and removal.

Protect your staff with sing temporary floors. Sing temporary flooring can support high-traffic, weight and heavy construction activity without fail with high PSA (independently tested at the University of Washington at 660 PSI) and little deflection over long spans (as little as 1/32, or more) for a more secure working environment preventing risk. And handling Sing temporary flooring prevents injury during installation, dismantle and transport due to being much lighter weight when compared to other materials and does not easily breakdown over time, like plywood which is heavy and not as strong (even if aluminum-clad).

Floor Openings

Sing temporary floor solution is an effective way to protect construction and maintenance workers who are working in large aircraft, sea vessels, ship yards, marine terminals, construction sites, stairwells, rail cars, elevators or skylights to avoid injury due to worker slip and fall or protection from falling equipment or debris.

Temporary Food Service Floor

Other temporary floor uses include temporary food service flooring used in mobile or seasonal eateries, restricted menu establishments, bed and breakfast kitchens and food service caterers.

Contact Sing Core and get more information on other transportation applications or how we can help you to replace your outdated temporary floor system today.

 sing-core-aerospace-lightweight-high-strength-true-flat-eco-friendly