OEM Door Original Equipment Manufacturer
Sing Core inside
Sing Core is in the unique position to partner with the designers, architects, custom millworks, builders and installers of the best doors in the world. What do the best high precision, lightweight, high strength, guaranteed warp-free doors in the world have in common? The best ones have Sing Core™ inside. See: Clients list
In this respect, Sing Core is an important OEM supplier likened to Briggs & Stratton, BBS Wheels, Johnson Controls, Lear, Delphi, TRW, Intel and AMD. These companies, like Sing Core, do not manufacture the end product but supply the product manufacturers with the quality components that enable their clients to deliver superior results to their customers without having to create separate production facilities for building specialized parts.
Even though Sing Core does not build doors, our OEM door blanks help the best door manufacturers create the best doors that are built to last for centuries and can be guaranteed not to warp, bend twist or otherwise fail for a full 50 years for their intended (designed and built) use.
See also: How to Build a Sing Door
How Does the Sing OEM Process Work?
Establishing the Need of Sing Core
There are many reasons that door manufacturers seek out patented Sing Core as their OEM door substrate; some of the most popular ones are:
Creating a Superior Door Line
Some door manufacturers are looking for ways to distinguish themselves from other door manufacturers. They seek out an OEM relationship with Sing Core to design and build an ultra premium line of doors that have unique characteristics that cannot be found by using any other door substrate material.
BIG Door
Many door manufacturers have problems with large doors (especially over 7 ft. tall) in that while they look magnificent upon installation, dealing with door warp on a regular basis is a constant maintenance cost associated with big doors.
This is where Sing Core door substrates shine because the substructure of the core itself is a combination of wood torsion box (using vertical grain matrix framing) filled with recycled rigid foam creates a lightweight, high strength solid substrate that will retain its original shape and structural integrity over time; higher precision and lasts longer than any other known door building material.
That’s why more and more, you are finding Sing Core™ inside some of the biggest aircraft hangar doors, large sliding barn doors, factory doors, large commercial doors, warehouse doors and large garage doors.
Non-warp Door
Sing Core™ is the only door core material that enables our door manufacturers to deliver doors that do not warp regardless of size or external materials in either interior and/or exterior doors, if they are designed by our Non-warp True Flat Specialists. Sing Non-warping door blanks are available in any type, style, shape, exterior skin and/or composite configuration.
Insulated Door
Insulated doors offer enhanced separation between two areas separated by an opening, doorway or egress point. Sing Core insulation starts at R3.5 per inch and goes up from there, based on architectural specifications. Insulated door are of primary interest to architects, designers and engineers seeking soundproof door, hurricane doors or other weatherproof door where an insulated door is specified.
Security Doors
Sing Core is of primary importance in security doors of substantial size. Large security doors are difficult to manage normally due to weight; this problem can be solved with the Sing solution. A security door can be used in a variety of circumstances and applications including impact doors, and bulletproof doors.
Using Sing Core™ inside, impact resistant doors don’t have to be heavy weight, which causes unnecessary stress and strain on both the hardware and structure, while delivering all the security desired including increased privacy due to innate door insulation.
Specialty Doors
Sometimes a custom door manufacturer, millwork or door manufacturer faces a job that requires doors with unique attributes to accommodate a particular usage following installation.
Specialty doors may need particular characteristics to meet the requirements of the end user. Architects, designers and engineers can use Eco-friendly Sing Core™ inside to have greater control over:
Weight
Strength
Insulation
StructureNon-warping
Sound deadening
Impact resistance
WaterproofAny size
Any style
Any performance
Any exterior surface
Get the door that you want, when you want, how you want it to perform
Patented Sing Core is the most high precision door core material producing the highest performance doors in any type of door that are elegant and possess superior functionality.
| sliding doors pivot door revolving doors automatic doors portable partitions operable walls hinged doors balanced doors |
garage doors barn door security doors industrial doors hangar doors acoustic doors warehouse doors vestibule door |
transportation churches temples hospitals museums mosques religious institutions retail centers |
Contact Sing Core
Contact the Non-warp True Flat Specialists to see if getting Sing Core inside your door just makes perfect sense.
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- Super strong non warp honeycomb door
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- Lightweight honeycomb carriage door
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- Sing honeycomb lightweight door
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- Winery walls & doors
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- High strength, lightweight Sing door
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- patented sandwich door
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- Over-sized Sing honeycomb bi fold door
Sing Wood Planks
Home -> Products -> Material Options -> Wood -> Wood Planks
Sing Core Wood Planks are elongated and rectangular solid wood on six sides, a lightweight super-strong eco-friendly alternative to solid wood material used in carpentry and the construction of ships, houses, bridges and other structures.
In stock standard sizes of Sing Planks:
- 2×8
- 2×10
- 2×12
Though our most popular is our 2×12, Sing wood planks are available in any width from eight to twelve inches, any thickness from 1/8 inch to six inches and any length up to 50 feet long.
Wood Plank Doors
Sing Core wood stave door blanks are the only solid wood doors that will not warp, bend, twist or cup following installation.
Only patented Sing torsion box core/foam composite with our years of experience in providing guaranteed solutions for oversize doors that are guaranteed not to fail will deliver the high performance that discriminating clients seek.
Wood Plank Floors
Returning to our early American roots, many homes and buildings are returning to the natural beauty of wood plank floors. Sing Planks are available in a variety of options that include:
- Tongue and groove
- Any available natural wood finish
- Ceramic tile (fire proof)
Wide plank flooring adds an unmistakable feel of warmth, tradition and comfort to any home.
Advantages of Sing Plank wood floors is that they are
- Insulated
- Sound deadening
- True flat
- Lightweight
- Easy to install
- Eco-friendly
- No warping
- Long lasting
Wood Plank Ceiling
Sing wood plank ceilings are rapidly gaining popularity in the Americas. More than just the addition of beams, planked ceilings add visual texture and interest creating great focal points in a room.
Wood Plank Siding
Since colonial times, Americans have protected their houses from the weather with thin, overlapping wood planks known as clapboards.
Sing Plank Siding is available in any wood surface including:
- White pine
- Hemlock
- Spruce
- Cypress
- Western red cedar
- Mahogany
- Redwood
- Teak wood
- Cherry wood
- Walnut wood
- Cedar wood
- Ipe wood
- Sapele wood
- Poplar wood
- Ebony wood
- Ash wood
- Oak
And is also available in a wide variety of man-made materials such as fiber-cement.
Wood Plank Scaffolding
Sing Planks are commonly used as a work surface on elevated scaffolding; therefore need to be wide enough to provide strength without breaking when walking on them.
Sing Planks are also used in
- Shelving
- Stairs tread
- Staircases
- Wood plank walls
- Cloud ceiling
- Table top
- Crown molding
- Stair railing
- Post and beam
If you’re checking with your favorite lumber liquidators, ask them about Sing Planks as your eco-friendly alternative to
- Hardwoods
- Laminates
- Lumber
- Plywood
- Timber
- Wood lumber
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- Sing in your favorite coffee shop
See Also: Sing Post and Beams as well as our other find eco-friendly products
How to Buy
To order Sing Large Doors submit an order form either by email, info@singhome.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.
Easy Ordering
All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.
Bulk Discounts
If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.
Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.
Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.
SINGCORE Large Doors are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.
800 Square Foot Buildings No Permit Required
We are so excited to see municipalities and counties all over the nation are beginning to loosen the grip on residents who desire to build their own projects on their own properties.
Sing Core’s national headquarters is located in McCleary, Washington and we’re proud to live in Grays Harbor County that has recently embraced lightening the restrictions on property owners to build their own 800 sq. ft. structures without a permit. Many areas are joining the revolution to allow residents to build structures independently.
An 800 square foot structure is a reasonably-sized structure that could offer a comfortable living environment, like a tiny house.
Let your local government know about the trend of NO building permit required for 800 sq ft building.
Change your county building code if this is not available for you.
For instance your 800 square foot structure could have a 20 ft x 40 ft footprint, like this one:
This 10 foot tall walled structure could be built using 5 ft x 20 ft galvanized steel panels with door and window cutouts in less than an hour by a few people (using a rapid assembly method). Seem like too little time? Okay, add a second story in another hour, even a third story.
Building a two-story house in two hours using two people could only be possible using patented Sing Core technology.
Check local building codes in your area. Most counties or municipalities allow the do-it-yourself builder to construct a structure of a minimal size without a building permit. Other options (as recognized by many tiny house enthusiasts) include building your structure on a trailer; as mobile structures – like a tiny house on wheels – are exempt from building codes.
Don’t Be Framed
Building structures with Sing Panels does not require traditional framing because the structure is built into the wall. You can build a solid structure with 1 inch thick wall panels without any structure framing due to Sing Core’s:
High Strength
Patented Sing Core provides a natural vertical wood grain torsion box/foam composite that is so strong that it is recognized by high-tech industries as the strongest affordable lightweight building material that is stronger than steel pound for pound and able to reach long spans without heavy substructures.
Building with this patented technology is advantageous for so many reasons, like:
Lightweight
Sing Panels are easy to handle because they weigh so much less than other building materials. One person can easily handle a standard 4×8, and two can easily maneuver a 5×20 – not because of the weight – due to the awkward size.
Rapid Assembly
There are so many options in methods of assembling your Sing Panels in your building project, but there are extremely fast options. For instance, you could have your Sing Panels pre-cut for all window and door openings and have quick connecting cam-locks installed for quick and solid assembly. See Video of a 70 ft trade show display erected single handedly in less than 1 hour.
Insulation
Every Sing Panel is packed wall-to-wall with insulation and can achieve R-values of 6.5 per sq. inch. There’s no need to insulate your pre-insulated wall panels; plus you get the added benefit of extra privacy and protection from the environment due to inherit sound-deadening qualities.
Save on Construction Costs
Save up to $5000 – or more – just on construction costs due to being lightweight, easy to assemble and not having to require time-consuming 2×4 framing. Your contractor can save both time and money. No need to frame, plus you can have all door and window openings pre-cut and ready to build.
Weather Resistance
Your reinforced structured insulated panels can be pre-fabricated using any extreme-weather resistant exterior material you desire. Most popular for rapid pre-fabricated structure building includes fiberglass, marine-grade ply and galvanized steel, which offer weather resistance without applying additional siding.
High Performance
Long recognized for inventing the only high-precision true flat building material that stays flat, your Sing structure will remains straight and true, not like wood framing and other materials. Only sing Panels can affordably achieve these high marks.
Versatility
Sing Panels are available in nearly any flat exterior building material including, but not limited to, any wood species, aluminum, concrete, FRP, HPL, Kevlar, metal, plastic, stainless steel, etc… Just about anything you could desire. Plus, you could have one material on the inside facing, and another on the outside. Example, galvanized steel on outside and plywood on the inside.
Customize
We’re all about helping to make your design dreams come true. We can modify Sing components to your specifications and meet the structural durability requirements of your project. As we are well-known world-wide for building large oversize doors that can be guaranteed for 50 years and will not warp, bend, twist or rot using this technology; this is our specialty.
DIY / Do It Yourself
Though we only work with high-end architects, engineers, contractors and designers, we fully support the tiny house movement and offer materials to individuals who have the knowledge equivalent to a contractor for DIY structures.
Modular Trade Show Displays
Sing Core is proud to announce the first modular trade show display system that is lightweight, high-strength and Eco-friendly for a better world.
Trade Show Display Components
This unique material allows you to build a trade show display without requiring a 2×4 frame and is many times stronger. Even though your trade show wall will be 2 inches thick it will have the strength of a fully framed wall because the structural frame is built into each lightweight high-strength trade show panel.
Sing modular trade show displays are available now by clicking here with free shipping. They feature a lightweight white HPL exterior surface material that is easy to work with and ready finishing or adding your custom vinyl surface and/or graphics.
Build Your Own Custom Trade Show Booth
Take a look at this custom trade show booth that was designed and built by the company using our modular trade show components.
How to create your own trade show booth design system is easier than learning your ABC‘s. So, come on and do the Sing creation with me.
A. Decide what you want and the components you need
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- A: Create Your Design
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- B: Create Shopping List
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- C: Experience the Results
B. We give you everything you need to create your custom trade show booth
C. You are proud to have the best trade show display
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10 ft. x 10 ft. Trade Show Display Example |
10 ft. x 20 ft. Trade Show Display Example |
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Each Sing Sandwich panel can be used as many different trade show components and in a variety of trade show applications, like
| 1. track wall 2. slatwall 3. movable wall 4. partition wall 5. two story trade show booth 6. trade show floor 7. trade show roof 8. floating shelves 9. museum cable hanging shelves |
For high end custom trade show displays, Click Here.
Options include adding exterior surface materials, like any wood species, aluminum, concrete, fiberglass/FRP, galvanized steel, HPL, metal, plastic, stainless steel, etc…
Now available in affordable lightweight slatwall trade show display.
We Welcome Custom Trade Show Ideas
How to Make Your Own Design
Now that you know the components, you can easily design your own custom trade show booth… For instance, you could provide us with a drawing, like this:
In the drawing (above) this 15 foot wide trade show booth has a left wall depth of 4 foot for display purposes. The white panels represent Sing Trade Show Panel “A,” the blue represents the Sing Trade Show Display “L” and the salmon colored Sing Trade Show “T” is in the middle. In this example, the client requested vertical grooves be pre-cut for installation of track for trade show display hardware. Sing trade show displays can be configured to your specifications. The order would reflect 5 Panel As, 2 Display Ls and 1 Display T. Here are the results: 
Another example is this drawing for an implant modular office for use in a trade show display based on the customer’s drawing: 
The order for this office space included 7 custom (C) 30 inch magnetic whiteboard panels. This order would reflect 4 Panel As, 2 Panel Bs, 7 Panel Cs, 1 Panel D and 4 Display Ls. The resulting office space as follows was assembled in minutes with our lightweight, high strength, modular cam lock design: 
Note: Prices are subject to change due to material cost and prices do not include shipping. Final price (especially in case of customized specifications) is not final until agreed to and authorized by purchaser and Sing Core. For accurate wholesale pricing, industry trade professionals are encouraged to inquire directly by contacting us direct.
For our more discriminating clients who prefer our premium trade show display components:
To see your ideal trade show displays come to life, simply design your display using our lightweight, high strength trade show components as listed below.
Once you have decided on how many panels, in what sizes and how many Ls and Ts will be in your system it is quick and easy to order online by clicking the buttons for the products that you need.
After you’ve received your Sing Trade Show Displays you will discover that assembly of your trade show displays is as quick easy as ordering.
Plus we have, “Try before you buy,” leasing program and economy discount options for our clients looking for the best price (contact us for prices and availability).
Get the upscale trade show display wall panel components that you want:
Sing Trade Show Panel “A” 
They key component for designing and building your trade show display walls is our “A” trade show panels. These patented display panels measure 36 inches wide. They are lightweight and easy to handle and come complete with Frost White MDF exterior finish. 36 lbs. Panel “A”
Sing Trade Show Panel “B” 
Our alternatively-sized component for your custom trade show display walls consists of our “B” trade show panels. These patented display panels measure 22 inches wide. 25 lbs. Panel “B”
Sing Trade Show Display “L” 
The Sing tradeshow display L is the key corner component. The standard dimensions of this corner connector is 14 inches by 14 inches and can be used as booth corners or in combination with trade show panels to create free-standing offices or storage compartments. All Sing trade show display components feature cam lock connectors for quick, easy and secure fastening and joining. 37 lbs. Display “L”
Sing Trade Show Display “T” 
The Sing trade show display T is the component that joins two trade show wall panels together. As you determine your design keep in mind the dimensions as it measures 28 inches wide by 14 inches deep. The patented Sing T can be used as a wall footing to add stability over long spans or to add a perpendicular wall or add other components. 53 lbs. Display “T”
Engineered Plywood
Patented Insulated Torsion Box Plywood
vs. Traditional Plywood
Sing Engineered Plywood is the new technological breakthrough in building materials that provides aerospace, US military, high-tech corporations and high-end home designers with an Eco-friendly plywood that is lighter in weight than traditional plywood yet stronger than steel.
In the world of composite panels, much headway has been made in combating the challenges associated with the heavy weight of plywood; leading to the development of lightweight composite panels with a variety of inner core materials, like paper, cardboard, aluminum honeycomb and a wide variety of foams.
Inventor Peter Sing has released this new advanced technology to the world, making it more affordable that other highly engineered materials previously used in the aerospace industry.
In side by side comparison
| Torsion Box Plywood | vs. | Traditional Plywood | |
| Lightweight | ✓ | Heavy | x |
| High-strength | ✓ | Moderate strength | x |
| Eco-friendly | ✓ | Not eco-friendly | x |
| Use 10% wood fiber | ✓ | Waste of natural wood fiber | x |
| Manufacture w/little energy | ✓ | Great deal of energy consumed | x |
| Insulated | ✓ | Not insulated | x |
| True flat | ✓ | Will warp | x |
| Moisture proof | ✓ | Absorbent | x |
| Extreme weather proof | ✓ | Will crack, compromise finish | x |
| No size limit | ✓ | Limited to 4×8, 4×10 | x |
| Available in any thickness | ✓ | Limited to 1 1/8 inch | x |
| Waterproof adhesive (crack-free surface) | ✓ | Glues will delaminate due to cracks | x |
| Formaldehyde-free glue | ✓ | Contains formaldehyde | x |
| Available with any skin | ✓ | Limited to wood only | x |
| Made in USA | ✓ | Mostly off-shore import | x |
See more comprehensive comparison to other building materials.
Sing Engineered Plywood is available in nearly any size or thickness (limited only by ability to ship and/or receive) also available in any available exterior surface material, like aluminum, ceramic, concrete, fiberglass, FRP, glass, HPL, LVL, MDF, plastic, stainless steel, (photo to the right shows aluminum plywood w/solid wood edges + plywood with no solid wood edge) etc… See material options.
Sing Engineered Plywood could be 4 ft. by 8 ft. and 3 inches thick and could easily be carried by one person due to weighing less than 1/3rd the weight; impossible with any other traditional plywood – plus, remember: Sing Engineered Plywood could be 20-times the strength of standard plywood. That’s why the most prestigious millworks rely on patened Sing Engineered Plywood. See: Clients list.
Sing Engineered Plywood are custom manufactured to your specifications at our factory in the Pacific Northwest. You can buy with confidence and rest assured that your Eco-friendly Sing Engineered Plywood is proudly Made in the USA and may be the only sheet goods that are exported to other countries due to the unique characteristics.
Sing Engineered Plywood is available in your choice of solid wood (or other specified edging material) or no solid wood edging.
Sing Engineered Plywood is made with our patented torsion box design technology at the core. A torsion box work bench has been the dream of fine wood crafters for centuries. It takes time and skill to create a truly flat, strong and lightweight work bench, but inventor Peter Sing has solved the challenge of torsion box production with his patented Sing Core which has been used to build an endless variety of products that we use in our daily life.
You can build an entire house with our patented torsion box structure, even our furniture is made of our torsion box Sing Core. Sing Core is the king of torsion box composite engineered plywood. Our engineered plywood is the strongest, most Eco-friendly plywood ever invented. The application uses of our patented Sing Engineered Plywood includes doors, moveable walls, shelving, table tops, bookcases, dressers, outdoor decking, flooring, truck/trailer beds, even water tanks, just to name a few.
True Flat
- Guaranteed flatness
- Won’t sag over time
- The best structural guarantee in the industry
Lightweight
- 20% the weight of solid wood
- Average Weight: 1/2 Lbs. to 2 Lbs. per sq. ft.
- Foam core with torsion box structural implant
Insulated
- R-Value up to 6.5
Sound Deadening Qualities
Strong
- Sustains up to 660 psi
- Torsion Box grid
- Vertically aligned veneer
Elegant
- Looks better than plywood
- Select natural wood grain
- Can feature any type of skin
Environmentally Friendly
- Recycled foam
- Renewable veneer
- Saves heating energy
- Energy efficient production
Specialty Applications
For doors, walls, floors, etc…
- Blast proof
- Bullet proof
- Extreme weather proof
- Fire proof
- High security
- Impact resistant
- Sound proof
- Water proof
- (specialty attributes available at additional cost)
Patented Sing Engineered Plywood should be available at your favorite Engineered Wood Lumber and Building Suppliers or Lumber Yards, if not, please let us know and we will help to see that Sing Engineered Plywood is available in your town from your local distributor.
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- any type of skin, 1/4 inch FJ D-fir butcher block plywood
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- torsion box structure
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- Eco-friendly only 8 % vertical grain wood fiber
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- Any type of skin 1/4 in. FJ D-fir butcher block plywood
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- .040 aluminum skin, super thick super large aluminum blank
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- Lightweight , high strenght folding table
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- Lightweight honeycomb sandwich metal blank
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- lightweight aluminum honeycomb composite panel
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- lightweight high strength tru flat aluminum sliding door
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- Any type of hardwood stave 1/8 in. or veneer .020
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- Cut to size engineer plywood as furniture components for collapsible modular furniture
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- Lightweight shelf Sing sandwich Wt. App. 2.4 lb, 1 ft x 4 ft x 1.25 in.
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- Lightweight only 20 lbs. 4 ft x 8 ft x 1 in Sing sandwich
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- Aluminum skin and edge banding Sing metal
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- Large engineered plywood w/Port Orford 1/8 inch wood stave as butcher block 5 ft x 10 ft x 2.25 in
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- Ceramic Sing Panel
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- Wood Plank Flooring skin with 1/8 inch Douglas Fir wood stave
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- Any type of wood stave: Sapele and white oak
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- Any type of wood stave: clear cedar any size
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- Any type of skin: Painted steel
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- Any size and thickness of engineered plywood
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- Engineered plywood lightweight stronger than steel
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- Skin: Magnezium board thickness 3.5 in length 18 ft widht 7 ft
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- Any skin: HPL any size furniture components
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- Any type of skin and size: Cherry table top
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- Collpasible Captains Bed made of Sing Panel furniture components
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- sing honeycomb lightweight sandwich wood panel corner
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- lightweight sing honeycomb non warping sliding door
Concrete Formwork
Home -> Products -> Material Options -> Concrete & Cement -> Concrete Formwork
Sing Core is the most installer friendly Insulated Concrete Form (IFC) on the market today. Save yourself time, money and, hassle from start to finish with our (IFC) panels. Sing Core (IFC) are designed to create the strongest structure possible, with less waste and faster install times. Sing Core (IFC) are available in any size dimension. But basic dimensions are 4 x 8, also can be modified by the consumer to any size to fit your need. Sing Core (IFC) system is knock down to disassemble and can be used time and time again, as long as it is maintained properly it will last virtually forever.
Sing Concrete Formwork
Leading edge concrete contractors are embracing the Sing Core technology especially in terms of aluminum concrete formwork. No other aluminum concrete formwork currently available in the concrete forming industry can compare in terms of lightweight, high-strength and watertight. High Strength Sing Concrete Formwork can be reused many times easily withstanding the pressure of compacted concrete without fail.
AFFORDABLE
Even though Sing Core is much more technologically advanced that other concrete formwork systems, these benefits can be utilized by contractors at huge cost savings as prices start at only $2 per sq. ft. with the added benefit of enhancing your bottom-line by reducing production time, labor and equipment costs. Competitively-priced Sing Concrete Formwork reduces production, equipment and labor costs due to being so lightweight and high strength.
Built-in Structure
Due to Sing Concrete Formwork’s torsion box filled with foam structural core, our concrete contractors are using only 10% of the snap ties and shoes using our 3 inch aluminum form panels instead of 1 inch standard plywood; plus our Sing Concrete Formwork is 18-times the strength of plywood and weighs only 25% the weight of plywood (yet comparable in price). Sing Concrete Form panels are extreme weather resistant and water proof and easy release.
Increased Safety
Due to Sing aluminum concrete formwork being so lightweight, panels can be easily transported, assembled/disassembled and erected by labor reducing both heavy equipment costs and operating expenses, also resulting in fewer labor and industry on-the-job-injury claims due to handling.
Concrete contractors are making the change from 1 1/8 inch and ¾ inch MDO plywood to patented Sing aluminum concrete formwork every day as their solution due to the many attributes inherit in patented Sing Core’s superior performance.
High Performance
Sing concrete formwork is the premiere high-performance engineered aluminum formwork system is extremely lightweight and is imbued with unparalleled longevity in heavy use circumstances. This extended life-cycle is realized due to the nearly indestructible nature of patented Sing Core combined with aluminum resulting in aluminum concrete forms that can be easily adjusted for precise formwork placement and reused over and over again without compromise.
Sing Aluminum Concrete Form Comparisons Based on 2″ x 2″ Grids
| Sing Formwork | Timber/Plywood | Aluminum | |
| Affordable | ✓ | ✓ | x |
| Lightweight | ✓ | x | x |
| High-Strength | ✓ | x | x |
| Safety | ✓ | x | x |
| Insulated | ✓ | x | x |
| Interlocking | ✓ | x | ✓ |
| Reinforced | ✓ | x | x |
| Solid | ✓ | ✓ | ✓ |
| Easy Release | ✓ | x | ✓ |
| Repairable | ✓ | x | x |
| Waterproof | ✓ | x | ✓ |
| Custom Size | ✓ | x | x |
| Any Thickness | ✓ | x | x |
| Skin Options | ✓ | x | x |
| Fast Turnaround | ✓ | x | x |
Lightweight, High-strength: Sing Concrete Formwork weighs a fraction of the weight of traditional timber formwork – even less than other engineered formwork systems – yet is many times stronger compared to any other lightweight concrete formwork system. In fact, Sing Core’s compression strength was tested at UW at 660 PSI (stronger than steel pound-for-pound) and could be increased to meet your specifications if necessary.
Light weight: When compared to other materials Sing Core weighs much less, as much as 50% less, or more, as little as 4 lbs. per sq. ft. yet eco-friendly. This advanced technology used in the aviation industry is now available for use in your home.
High strength: Sing Core based on 2″ x 2″ grids and 3/4″ thick = 660 PSI. For instance, aluminum 3/8″ grids = 30+ PSI (smaller grids should be more strength). Sing Core’s superior strength comes from its advanced torsion box design.
Insulated Concrete Formwork: In permanent concrete formwork applications, high-performance insulated Sing Concrete Formwork is permanently installed providing both thermal and acoustic insulation. Sing Core has built-in insulation value with an R3 to R6.5 rating per inch, depending on client’s needs/specifications. Sing Core’s filler material has natural sound-deadening properties. Other sound-deadening options are available at customer request.
Interlocking Concrete Formwork: Using the thru-bolt fastening method, Sing Concrete Formwork panels can be secured together easily and inexpensively.
Reinforced Concrete Formwork: In permanent installations, Sing Concrete Formwork stays in place to offer reinforcement as well as extreme weather isolation/protection and deterioration-free maintenance to the overall concrete project.
Solid: Sing Core is solid like a rock. While the vertical wood grain torsion box core may be compared to other hollow honeycomb cores, the Sing Core voids are not hollow as they are bonded wall-to-wall and filled with recycled foam for a strong, solid substrate.
Easy Release and Repairable: The aluminum surface is easily pre-treated with diesel, are waterproof and in the event of damage, can easily be repaired onsite to achieve the original strength of the concrete form panel.
Waterproof: Sing aluminum concrete form material is waterproof including components and zero formaldehyde adhesives used in the manufacturing process.
Custom Concrete Formwork: High-end concrete contractors and architects enjoy high-performance Sing Concrete Formwork’s ability to be custom designed and manufactured with any variety of sizes, thicknesses or exterior skin options to meet the special need of the most demanding products and applications.
Any Thickness available: Sing concrete form materials is readily available in many thicknesses, up to 6 inches in standard thickness, with custom thicknesses available.
Skin options: Available in many different exteriors including (but not limited to) aluminum, cement board, cold roll steel, concrete, ceramic tile, fiber glass, galvanize metal, glass, MDF, metal, plastic, plywood, solid wood, stainless steel, etc…
Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.
Eco-friendly: Sing Core is manufactured using natural wood fibers, no formaldehyde, or toxic chemicals, is created using less energy than any other core material with little or no waste.
Renewable: The structure of Sing Core is 100% renewable (nature-grown) clean fiber and/or recycled material.
Oversize: Sing Core excels in area of large oversize products due to its unique properties and can be up to 50 foot length.
Dimensionally stable: Sing Core is the most dimensionally stable building material allowing us to create large, oversize products (i.e., doors, up to 50 ft.) that are true flat exceeding AWI standards and can be guaranteed to be true flat. Large oversize panels can be truly dimensionally stable without any movement due to temperature and moisture change.
Thru-bolt Joining
One of the most inexpensive and secure ways to join sing panels is by utilizing a simple nut and bolt connection method, especially, if the panels will be routinely or repeatedly assembled and disassembled.
Stainless steel nuts and bolts offer the safety and security when joining sing panels.
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- Metal Utility Panels
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- Aluminum Benches
Architectural Specification Substitutes
Due to being the newly invented and possibly the most significant improvement in building materials in the last century, it is not uncommon to see Sing products recommended as substitutes for products in the original specifications initially specified by architects. Even though Sing Core is new, we are not that new and have years of experience to assure or most demanding clients that they only deliver the best to their clients.
Why would you substitute Sing Core?
Eco-friendly
In this day and age, it is of primary importance to take into consideration that the impact of your project will have on the earth. Everything we do to help preserve our precious planet is a step toward providing a better world for all life for generations to come. Sing Core’s true green technology is a huge step toward responsible sustainability.
Lightweight
One of important advantages of sing Core is its lightweightedness when compared to other building products. Other traditional building components that can even come close to matching the lightweight characteristics of Sing Core are extremely weak and have little or no structural integrity. This might be acceptable for visual representation upon installation, but may deteriorate rapidly over time, something that you might need to consider in the design process.
Extremely High Strength
Sing Core is super strong, so strong, in fact, that independently tested results from the University of Washington revealed a PSI of 660-to-over-1,100 pounds per square inch of compression strength, which is stronger than steel pound for pound. This is why you see Sing Core substituted in extreme weather, under heavy loads, maintain strength over long spans, blast and bullet proof applications.
True Flat
Prior to the invention of Sing Core it was nearly impossible – or extremely expensive and laborious – to build a true flat door (or any other surface desired to be flat over a long span with little or no framing). In fact, current regulations for flatness allow for a ¼” of deflection over a 6 foot span. Sing Core outperforms any other material and can be combined with wood and other products and still be guaranteed true flat.
Inexpensive
You might be surprised that a building material that is made in the USA cost much less than other composite materials and is so affordable, that it is not priced much more than particle board and can end up being much more inexpensive especially when you factor-in savings in shipping, handling, installation and maintenance costs.
Guaranteed for Life
Sing Core is such a structurally sound building material that it is possibly the only material that can be guaranteed for life, but is designed and built to last for centuries, with little or no deterioration over time, when product is used as specified. When product is properly matched to application, sing Core will not warp, bend, twist or rot, like other materials.
And that only comprises the top half-dozen reasons that people are switching to Sing Core.
As the project owner, you may have just found us on the Internet and want to see Sing Core featured in your project due to all the added benefits. We work hand-in-hand with designers, architects, contractors and homeowners to make sure that you have the right Sing products to match your requirements and specifications. This makes the job safer and more efficient for your general contractor and your architect will thank you for being diligent and for introducing them to Sing Core which they will continue to include in future designs.
How to Specify Sing Core Inside Your Doors
When specifying Sing Core inside your doors, you can specify “Sing Core” as the manufacturer but note that the doors will need to be finished by a millwork or custom door manufacturer. This about how this might impact the price (important for contractor during price estimations). It would also be helpful to also specify weight ratio of “3 to 4 pounds per square foot” and “50 year warp-free guarantee,” to prevent substitution by the contractor. You don’t want your client to end up with a substituted non-Sing door and be unaware of it until it warps later (see example).
Does Your Door Have Sing Core Inside?
If your door has Sing Core inside it can come with a full 50-year warp-free guarantee. No other door can be guaranteed like that, unless it has Sing Core inside.
It is rare, but there have been occasions when a door has warped, when someone thought it had Sing Core inside, but it did not.
For instance, last year, an architect in Florida specified a large wooden door with Sing Core inside. The contractor contacted Sing Core and received an initial price quote.
Nine months later, we received a call from the architect who had been contacted by the building department that reported that a large wooden door with Sing Core inside had warped.
We searched our records and could not find any record of the job. We did discover the initial price quote request from the contractor who must have found a different way to make the large door.
Your large door with Sing Core inside comes with a certificate of authenticity and guarantee.
Be forewarned, if your large wooden door doesn’t have Sing Core inside, you can expect it to warp.
Make sure your large doors have Sing Core inside.
Not Just for Doors
Certainly, we are best known for our door applications, and for many years, people thought of us as a door company because of how superior this material is in that specific application. While we have established ourselves as the perfect door builders – especially when addressing challenging door specifications for oversize, sliding or hinged applications – Sing Core has nearly limitless applications and is featured in many of the most high-end homes. We are the only door that can be guaranteed even after being exposed to weather conditions and no other wood door can be guaranteed true flat.
Rarely does a day go by where we don’t see someone versed in contemporary architecture design who reaches out to Sing Core to solve another issue of strength vs. weight, saving economically by reducing shipping, handling, installation, repair and maintenance costs, and upgrading the overall green value of a project.
If you have just discovered Sing Core, it is not too late to substitute sing products for the traditional products that were originally specified by your architect. We work with architects and designers to make sure that you have the right sing product to match your specifications, meeting (or exceeding) any expectations that you might have.
We can help you with the substitution submittal process and we have staff on-hand with the experience to make sure that your needs are met or exceeded, and the results can be guaranteed for life (per warranty certificate accompanying your guaranteed Sing product).
If you are like many of our users, you will find that once you discover Sing Core, you will start finding solutions to your dreams and ideas that may have been limited by available building materials of the past.
Join the revolution and see our clients list to see some of the most successful business staying on the leading edge of building technologies by embracing the Sing Core advantage.
Sing Metal Case Study
Case studies of patented Sing Metal honeycomb composite panel and Sing Aluminum honeycomb composite.
Metal is broadly used in many industries. Metal honeycomb composite is the leader of utilitarian usage of honeycomb core to create stronger and lighter metal panels and beams by using much less solid metal. Sing Core is the leading technology of metal honeycomb composite material to solve our future Eco-friendly energy solution by using Sing Metal honeycomb composite
Sing Metal is a fraction of the weight of solid steel used but many times stronger, lightweight steel plate, steel beam
The US Department of Energy should do some home work to research the Sing invention. You may believe that Sing Core will help us use less metal by switching to Sing honeycomb metal.
Case Study #1
Do not waste more precious metal if you could use Sing Metal honeycomb panel, post and beam.
Replace steel by using Sing 13 ft x 3 ft x 1 inch Sing honeycomb metal plate for use in conveyor.
1 Advantage
Precision true flat within thousandths of an inch. Metal fabrication mostly relies on welding which causes the metal to deform. Sing Metal uses structure glue, nuts and bolt instead of welding metal plates onto the steel frame which takes more labor, energy and the end product cannot match the same precision as Sing Metal honeycomb panels.
2 Easy to fabricate and install
Lightweight is safer to process, less cost to transport, less labor to install…..
3 Less cost
Solid metal takes many times more metal than Sing honeycomb panel and post and/or beams. It is expensive to transport and requires more energy to process. And the most important thing of all is Sing Metal is much less expensive than solid metal plank(s) or sheet(s). If you consider the strength, lightweight and eco friendliness of Sing Metal as factors, the selection process between whether to choose regular solid metal material or Sing honeycomb metal is uncomplicated.
Case Study #2
If you’re the kind of demanding client who insists in high precision and true flat doors, panels, walls, floors, ceilings, RVs and boats are your R&D for your products improvement. Then we’d like to teach you how to Sing.
Sing Metal is part of the new technology that builds true flat doors.
If we are able to build true flat doors, then you can trust Sing Core to make true flat floors, ceilings, and walls, etc… that are lightweight with superior high strength and long lasting with endless benefits by Singing with us.
Doors are a challenge for door manufacturers and mill works if the door is over 8 feet in length and less than in inch thick.
One of the Sing Aluminum honeycomb panels are used as the true flat door’s substrate. It’s used in almost all major high-end residential and commercial door applications due to the true flat characteristics. Even a door made of Sing Core, which is considered to be the most flat door ever made in the industry (AWI standard is 1/4 inch deflection for a regular door) with a wood-based skin has to keep moisture totally balanced, otherwise it will bend and may require time to adequately acclimatize; if you move from place to place, it might takes days, sometime weeks to reach certain flatness.
Sing honeycomb door substrate will be less than 1/8 inch or less. But if you have a door over 12 feet, even over 16 feet, tall and less than 1.5 inch in thickness and you are desire to have the least amount of deflection, then you need to contact www.singcore.com to find the true flat solution. In most cases using our Sing Aluminum panel as your substrate then adding MDF or AB plywood for a paint grade door, or by cold or hot pressing to add finished veneer(s) to build the most beautiful, strong, lightweight and Eco friendly door.
Doors made of Sing Aluminum honeycomb substrate do not need acclimatize due to having no moisture difference on both sides of the door substrate.
Sing Aluminum honeycomb door substrate can be machined or drilled just like wood without damaging the blade and it is easy to glue with proper clean-up up procedure(s).
Large oversized doors for high-end building projects require the true flatness. Patented Sing Core is the ultimate solution for top end millworks across the country.
Please click to see clients list of Sing Core doors.