Sing Core’s patented green-building material is realized in the Sing Sandwich Panel that increases the strength of the Sing Core by completing the torsion box design. Need more strength? By increasing the thickness of your Sing Sandwich panel by two, the strength is multiplied by four. Four times the strength at very little added weight.
Sing Sandwich Panels are an open-ended Sing Core base sandwiched between two aluminum or wood skins without solid wood or any other material along 4 sides of edges. (See photo to the right.)
Each Sing Sandwich Panel is made of Sing core with wood base skins used as filler. Our Sing sandwich Panel is designed to protect Sing core with wood base skins providing a better bonding surface for adding solid wood block, solid wood edge and final skin resulting in a completed Sing Core Panel.
Standard Sing Sandwich Panel Dimensions:
dimension: 12 inch x 48 inch to 4 ft x 8 st
thickness from 1/2 inch to 6 inch.
Sing Sandwich Panel Skin Option Examples:
… just to name a few, as the possibilities are limited only to any available flat building material.
Applications of Sing Sandwich Panels:
Use as sandwich panel block to drop in any solid wood frame, inbetween two sheets of plywood or any skin materials and cold press with adhesive (in most cases regular carpenter glue will work if it is a wood based skin) to build Sing Core Panels or any other type of Sing products. The applications are virtually unlimited!
Remember, Sing Core technology is completely customizable to your specifications as they are available in any length, any width and any thickness and bonded to any exterior finish.
We are so certain that Sing Core is the solution to your green building challenges that we offer a 100% refund for any prototype order, for those who want to test drive any form of Sing Core products for use in their applications, so you have nothing to lose. Click Here for our convenient online order form.
Chic, Strong, Lightweight, Long-Lasting, and Versatile: The Sing Honeycomb Furniture line is chic, strong, lightweight, long lasting, and versatile. Our furniture is made of our patented Sing Honeycomb panels which utilize torsion box technology to ensure strength. Each Sing furniture piece is strong enough to support up to 600 lbs. Sing furniture is also completely DIY. Our products are easy to put together and take down.
Environmentally Friendly and Made in the USA: Sing furniture panels are environmentally friendly. The only materials used to construct our panels are wood veneer combined with recycled EPS foam and non-toxic glues. All of our products are manufactured right here in the USA.
Standard sandwich panels utilize an insulating foam core sandwiched in between two thin sheets of hard material. However, this design offers very little strength and durability. Sandwich panels made by Sing Core are stronger, lighter, and more eco-friendly than these conventional panels because we replace the standard foam core with our patented vertical grain, natural veneer torsion box grid also known as the Sing Core. For the consumer, this translates into a higher quality product at a fraction of the cost.
Insulated doors made with traditional sandwich panels are highly susceptible to dents and structural damage because of their weak foam core. Doors made with our Sing Core sandwich panel technology can withstand much higher impacts resulting in little or no damage due to our unique core properties. The University of Washington has confirmed that our doors can withstand pressure of up to 660 psi, as compared to the average sandwich panel which can only withstand 60-100 psi.
If you desire products that are lightweight, strong, durable, dimensionally stable, and eco-friendly, then you must try our Sing Core Sandwich Panels. We like to demonstrate our confidence in the integrity of our products by offering our customers a 10 year structural guarantee.
Sing Honeycomb plank method doors are our most expensive doors. These doors look like solid wood, and can be any height and any width. These doors have thicker veneer than wood grain. These are formed by making separate planks, then connecting the planks separately.
Above: Individual planks ready to be connected
Above: Connect Sing Honeycomb planks before gluing
Above: Finished Sing Honeycomb plank door
Above: Sing Honeycomb white cedar oversized plank method Door
Our plank method doors are the second most expensive doors. We custom create quotes for individual projects. Please contact us to get started.
Wood Grain method Sing Honeycomb doors are our second most expensive finished doors. These oversized panels are joined together with a hidden Sing Honeycomb biscuit (see paint grade method to learn more about the Sing Honeycomb biscuit), and finished by covering our wood substrate with wood planks.
Left: Wood Grain Finished White Oak oversized Sing Honeycomb Door
Right: Side view of wood grain finished white oak oversized Sing Honeycomb door
Left: Stained vertical grain Cedar wood grain finished Sing Honeycomb Door
Our wood grain method doors are the second most expensive doors we offer. We custom create quotes for individual projects. Please contact us to get started.
The simplest and least expensive way to join sing panels is to join in any way according to your budget and/or expertise.
Due to Sing Panels being so straight and true it is easier to join panels together because they line up perfectly unlike other building materials.
In many cases, for instance, standard 4×8 panels can be nailed, glued or channel-joined quickly and easily with satisfactory results.
Other options for fastening panels may include cam locks (see examples left and right) that can be pre-installed, making assembly and joining easy and more secure.
The Sing cam-lock panel solution is a high-demand solution for panels that are routinely assembled and disassembled, especially in moveable walls, trade show booths, and various wall cladding applications. See: Cam Lock Panels
Connect multiple panels together in any configuration
Add lightweight high strength Sing modular shelves
Lightweight + Strong
L & T Connectors
X Connector 4-way
One of the most inexpensive and secure ways to join sing panels is by utilizing a simple nut and bolt connection method, especially, if the panels will be routinely or repeatedly assembled and disassembled.
Stainless steel nuts and bolts offer the safety and security when joining sing panels.
In many cases, Sing Panels can be pre-configured for biscuit joining at your site of factory.
Especially for large projects, this enables Sing Core panels to be sent individually, reducing shipping and handling costs, for assembly at your facility or job site.
See images below for example of biscuit assembly of Sing Panels
Unless specified Sing Panels do not ship edge-banded as 93% of our wholesale customers do their own edge-banding when finishing their Sing Panel.
Edge banding can take many forms from vinyl and plastic to wood and steel. Sing Panels are not intended for use as an un-banded product and may not qualify for our 50 year warranty if un-banded.
If your intention is to get the best, most long-lasting performance from your Sing Panels, feel free to take advantage of our free consultation to be guaranteed to achieve the results that you desire.
Insulated metal roofing panels
Edge Banding Options Include:
Here is an example of a large lightweight high-strength non-warping sliding door.
Note the steel T molding being installed to complete the door’s composition.
This door is guaranteed not to warp, bend, twist or otherwise fail due to being properly engineered and manufactured to exceed the specifications of this oversized architectural door.
Photo courtesy of Vancouver Doors
Advanced Large Panels
Sing Core specializes in extremely large panels (up to 50 feet) that are extremely true flat and use our nearly seamless assembly process.
This is the most high-end and expensive process where we perform the highly specialized meticulous work in our factory yielding the high level of perfection that many of our most discerning clients require. See: our clients.
These must be manufactured in our plant to ensure accuracy with tolerances within thousandths of an inch and are more costly to ship due to the nature of their being larger than multiple panels that can be assembled on-site.
Connectors for Connecting
One of our many features is the ability to add fasteners/locks to our panels…one example of this is the “S-Hook Lock” with a turn of the hex wrench you can fasten or unfasten your panels quickly.
The “S-Hook” fastening lock that is attached to the side of these panels to allow for easy assembly of the wall system.
With a quick turn of your wrist on the hex key your panels will be attached to each other.
Barn Door Assembly or ‘H’ Channel
If you are planning to keep your panels as a permanent structure you may choose the H-Channel attachment feature. Apply your adhesive the slide panel into the channel on each side then either veneer over the panel and channel or you may choose to putty, sand and paint your panels to cover over the H-channel.
Tongue and Groove
Tongue and groove is another fastening choice especially if you using our panels for flooring or ceiling. Make a nice almost seamless connection but give wood veneer a hardwood flooring appearance.
This is a modified biscuit joint attachment. Similar to the H-joint the you are using a single long “beam” as the connector and gluing them together. Best use is for oversize tables (such as vacuum tables) and oversize doors as well. Because our panels are made of honeycomb rather than solid wood, they will not warp. Our honeycomb is light and strong.
The ever popular ship lap as a connector alternative.
With the wide variety of applications for Sing Core panels, posts and beams, and equally diverse selection of fasteners are used in practical installations.Here are some of the most popular fastening systems used today:Norse Inc. LatchesNorse latches are designed for concealed installation in Sing Panels. Multiple configurations of latches and receivers are possible to suit many applications, and offer numerous advantages.Click Here for More Information …Knape & Vogt Manufacturing Company
More than a century of experience to the design, manufacturing and distribution of functional hardware, storage-related components, and ergonomic products for original equipment manufacturers of the Tite Joint Fastener Draw Bolt.
An International leader of innovative threaded fastening solutions. Developers of the Draw Bolts and Zipbolt™ tight joint fasteners. They are constantly testing and developing fasteners that are easier, faster and less costly to use.
Over the past five years, FastCap has grown exponentially and has expanded its products base from the Fastcap to a vast array of woodworking products and tools, like the FlipBolt Tite-Joint Dog Bone Fastener Tool-less Draw Bolt.
The range of panel fasteners and plastic clips available from ITW Fastex is designed to fill most fastening requirements. The range of applications is wide from machines, appliances, and computers to recreational vehicles and point of purchase displays.
Shur-Lok fasteners and components are designed to satisfy customer requirements in two general application ideas: secondary structures, such as interior stow bins, lavatories and galleys, and primary structures, such as aircraft engines, engine pylons, landing gears, wings, gearboxes, transmissions and helicopter rotors–all critical applications.
Special and bespoke bonding fasteners. In addition to Veck Fasteners standard range of popular bonding fasteners, we provide purpose-designed special and bespoke bonding fasteners for customers who have specific requirements which cannot be fulfilled from our standard range.
CEL FASTENERS are innovative tools to anchor and attach and remove sandwich panels easily and quickly.
The advantages of CEL’s fasteners are:
Possibility to attach and detach the panels quickly to carry out maintenance work or substitution
Precise positioning and multiple removals
Initially developed in compliance with to the needs of shipyards, this anchoring system is more and more used in different sectors:
Shops’, hotels’ and trade fairs’ assembly
Transport: buses, trains, vans, etc.
Solid wood implants can be placed anywhere inside your custom Sing Panels for attaching hardware or other anchoring, including lock blocks and the like.
Individual connection inserts can be specified at specific locations to meet all your connection method needs. These can include, potted inserts, Rivnuts, Helicoil inserts, blind inserts with tabs and spool inserts, just to name a few.
The above data are to the best of our knowledge correct and are intended to give information about our products and their potential applications. No warranty is given or implied in respect of certain properties of the products or their suitability for a particular application. We reserve the right for technical changes without further notice. We guarantee impeccable product quality under our terms of sale.