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Sing Sandwich Panel

Sandwich Panel

torsion box, sandwich panel, honeycomb panel, lightweight panel

Standard sandwich panels utilize an insulating foam core sandwiched in between two thin sheets of hard material.  However, this design offers very little strength and durability. Sandwich panels made by Sing Core are stronger, lighter, and more eco-friendly than these conventional panels because we replace the standard foam core with our patented vertical grain, natural veneer torsion box grid also known as the Sing Core.  For the consumer, this translates into a higher quality product at a fraction of the cost.

(click to visit our product gallery)

Insulated doors made with traditional sandwich panels are highly susceptible to dents and structural damage because of their weak foam core.  Doors made with our Sing Core sandwich panel technology can withstand much higher impacts resulting in little or no damage due to our unique core properties.  The University of Washington has confirmed that our doors can withstand pressure of up to 660 psi, as compared to the average sandwich panel which can only withstand 60-100 psi.

 

http://singcore.com/images/GarageEcoStrong.jpghttp://singcore.com/images/GarageEcoStepThumb.jpg

 

 

How can Sing Core sandwich panels be used? Doors, shelving, table-tops, flooring, bookcases, furniture, outdoor decking material, truck/trailer beds even water tanks, to name a few. The possibilities are endless.

 

 

If you desire products that are lightweight, strong, durable, dimensionally stable, and eco-friendly, then you must try our Sing Core Sandwich Panels.  We like to demonstrate our confidence in the integrity of our products by offering our customers a 10 year structural guarantee.

(click to visit our product gallery)

Since our company’s inception, our products have made in the U.S.A..

Please share this message with your friends and business associates.

 

Or fill out our Work Order Form to get a free quote.

 

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Connect Index

Applications -> Building Components -> Assembly & Connecting

Connecting Panels

How to Build Gallery

Connection Page

 

There are many ways to join Sing Panels

Simple Joining

The simplest and least expensive way to join sing panels is to join in any way according to your budget and/or expertise.

Due to Sing Panels being so straight and true it is easier to join panels together because they line up perfectly unlike other building materials.

 

sing-core-panel-cam-locks-3sing-core-panel-cam-locks-2In many cases, for instance, standard 4×8 panels can be nailed, glued or channel-joined quickly and easily with satisfactory results.

Other options for fastening panels may include cam locks (see examples left and right) that can be pre-installed, making assembly and joining easy and more secure.


The Sing cam-lock panel solution is a high-demand solution for panels that are routinely assembled and disassembled, especially in moveable walls, trade show booths, and various wall cladding applications. See: Cam Lock Panels

Connect multiple panels together in any configuration

Add lightweight high strength Sing modular shelves

Thru-bolt Joining

One of the most inexpensive and secure ways to join sing panels is by utilizing a simple nut and bolt connection method, especially, if the panels will be routinely or repeatedly assembled and disassembled.

Stainless steel nuts and bolts offer the safety and security when joining sing panels.

 

Biscuit Joining

In many cases, Sing Panels can be pre-configured for biscuit joining at your site of factory.

Especially for large projects, this enables Sing Core panels to be sent individually, reducing shipping and handling costs, for assembly at your facility or job site.

See images below for example of biscuit assembly of Sing Panels

Joining-2-or-more-aluminum-panels-for-large-oversize-panels-do-it-yourself-diy-2-pieces

Spline Joint Connection Method
 

additional images


Sing Core Dowel Joint

Joining With H Channel and H Molding

Embedded T-Slot Extruded Aluminum

In your choice of T1 (1 exposed slot) or T3 (3 exposed slots)

See: Sing T Slot Panels for more information.

Edge Banding

Unless specified Sing Panels do not ship edge-banded as 93% of our wholesale customers do their own edge-banding when finishing their Sing Panel.

Edge banding can take many forms from vinyl and plastic to wood and steel. Sing Panels are not intended for use as an un-banded product and may not qualify for our 50 year warranty if un-banded.

If your intention is to get the best, most long-lasting performance from your Sing Panels, feel free to take advantage of our free consultation to be guaranteed to achieve the results that you desire.

Edge Banding Options Include:

T Molding

Metal T molding closeup on sliding door lightweight high strength steelMetal T molding on large lightweight high strength non warping steel doorHere is an example of a large lightweight high-strength non-warping sliding door.

Note the steel T molding being installed to complete the door’s composition.

This door is guaranteed not to warp, bend, twist or otherwise fail due to being properly engineered and manufactured to exceed the specifications of this oversized architectural door.

T Molding

L Molding

Flat Molding

U Channel

modern-door-hardware

Photo courtesy of Vancouver Doors

 

Advanced Large Panels

Sing Core specializes in extremely large panels (up to 50 feet) that are extremely true flat and use our nearly seamless assembly process.

This is the most high-end and expensive process where we perform the highly specialized meticulous work in our factory yielding the high level of perfection that many of our most discerning clients require. See: our clients.

These must be manufactured in our plant to ensure accuracy with tolerances within thousandths of an inch and are more costly to ship due to the nature of their being larger than multiple panels that can be assembled on-site.

Connectors for Connecting

Cam-Locks

One of our many features is the ability to add fasteners/locks to our panels…one example of this is the “S-Hook Lock” with a turn of the hex wrench you can fasten or unfasten your panels quickly.

The “S-Hook” fastening lock that is attached to the side of these panels to allow for easy assembly of the wall system.

With a quick turn of your wrist on the hex key your panels will be attached to each other.

 

 

Barn Door Assembly or ‘H’ Channel

If you are planning to keep your panels as a permanent structure you may choose the H-Channel attachment feature. Apply your adhesive the slide panel into the channel on each side then either veneer over the panel and channel or you may choose to putty, sand and paint your panels to cover over the H-channel.

Tongue and Groove

Tongue and groove is another fastening choice especially if you using our panels for flooring or ceiling. Make a nice almost seamless connection but give wood veneer a hardwood flooring appearance.

Biscuit Joint

This is a modified biscuit joint attachment. Similar to the H-joint the you are using a single long “beam” as the connector and gluing them together. Best use is for oversize tables (such as vacuum tables) and oversize doors as well. Because our panels are made of honeycomb rather than solid wood, they will not warp. Our honeycomb is light and strong.

Ship Lap

The ever popular ship lap as a connector alternative.

With the wide variety of applications for Sing Core panels, posts and beams, and equally diverse selection of fasteners are used in practical installations.sing-core-panel-cam-locks-2Here are some of the most popular fastening systems used today:Norse Inc. LatchesNorse latches are designed for concealed installation in Sing Panels. Multiple configurations of latches and receivers are possible to suit many applications, and offer numerous advantages.Click Here for More InformationKnape & Vogt Manufacturing Company

Sing-Panel-FastenersMore than a century of experience to the design, manufacturing and distribution of functional hardware, storage-related components, and ergonomic products for original equipment manufacturers of the Tite Joint Fastener Draw Bolt.

Click Here for More Information

Pan American Screw

An International leader of innovative threaded fastening solutions. Developers of the Draw Bolts and Zipbolt™ tight joint fasteners. They are constantly testing and developing fasteners that are easier, faster and less costly to use.

Click Here for More Information

FastCap

Sing-Panel-Fastener-FlipBolt-Dog-BoneOver the past five years, FastCap has grown exponentially and has expanded its products base from the Fastcap to a vast array of woodworking products and tools, like the FlipBolt Tite-Joint Dog Bone Fastener Tool-less Draw Bolt.

Click Here for More Information

ITW Fastex

The range of panel fasteners and plastic clips available from ITW Fastex is designed to fill most fastening requirements. The range of applications is wide from machines, appliances, and computers to recreational vehicles and point of purchase displays.

Click Here for More Information

shur-lok-btn-mf2Shur-Lok

Shur-Lok fasteners and components are designed to satisfy customer requirements in two general application ideas: secondary structures, such as interior stow bins, lavatories and galleys, and primary structures, such as aircraft engines, engine pylons, landing gears, wings, gearboxes, transmissions and helicopter rotors–all critical applications.

Click Here for More Information

Veck Fasteners

Special and bespoke bonding fasteners. In addition to Veck Fasteners standard range of popular bonding fasteners, we provide purpose-designed special and bespoke bonding fasteners for customers who have specific requirements which cannot be fulfilled from our standard range.

Click Here for More Information

Just to name a few…

Fasteners and Anchors for Sandwich panels

fasteners

 

CEL FASTENERS are innovative tools to anchor and attach and remove sandwich panels easily and quickly.

The advantages of CEL’s fasteners are:

  • Possibility to attach and detach the panels quickly to carry out maintenance work or substitution
  • Invisible bolts
  • Precise positioning and multiple removals
  • Quick assembly
  • Cost reduction

Initially developed in compliance with to the needs of shipyards, this anchoring system is more and more used in different sectors:

  • Shops’, hotels’ and trade fairs’ assembly
  • Lifts
  • Transport: buses, trains, vans, etc.
  • Carpentry
  • Furnishing

potted inserts rivnuts helicoil inserts blind inserts with tabs spool inserts for sing honeycomb panelsImplants

Solid wood implants can be placed anywhere inside your custom Sing Panels for attaching hardware or other anchoring, including lock blocks and the like.

Individual connection inserts can be specified at specific locations to meet all your connection method needs. These can include, potted inserts, Rivnuts, Helicoil inserts, blind inserts with tabs and spool inserts, just to name a few.

Liability disclaimer

The above data are to the best of our knowledge correct and are intended to give information about our products and their potential applications. No warranty is given or implied in respect of certain properties of the products or their suitability for a particular application. We reserve the right for technical changes without further notice. We guarantee impeccable product quality under our terms of sale.

 

Examples of Joining Sing Panels

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Torsion Box

Torsion Box

 

Sing Core Torsion Box Panels

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

 

Sing Punch-Proof Doors

SINGCORE-The torsion box core makes it impossible to punch through and destroy.

 

torsion box, sandwich panel, honeycomb panel, lightweight panel
Punch proof Sing Core door.
Typical paper core door. (click to see more)

 

What door companies do not want you to know.

torsion box animationAs long as you cannot see the paper core hide inside the door, they will not change it to Sing core. Sing core does not cost not much more than core made of paper but is at least 49 times stronger.

Punch through a Sing door and you will break your hand. If you can manage to punch through a Sing core punch-proof door and don’t break your hand then you will get a free sing door from us.

The most common doors used in most homes are paper core doors. With one punch you can destroy one of these flims doors. Once the door is broken you will need to take it to a door shop to get if fixed or replaced and then take it back and install it. The cost is not only a door, it is how to dispose of it, take it in and out of the shop, build or replace the door and install it. Why not just buy a Sing door to begin with. Sing doors are not much more expensive than paper core doors when consider the life span and they are free. What is your time worth?

Stronger than Steel,

Lighter than Wood

Your door doesn’t have to be steel to be strong. Sing Honeycomb Doors are stronger, lighter and more stylish than steel and vinyl doors due to the torsion box core.

Sing Doors are more stable, insulated and lightweight than solid wood doors. The torsion box core holds the Sing Door Panel flat so that it willnot warp and sag like ordinary wood. A 16lb steel hammer will easily dent a steel or vinyl door, but not a Sing Door. Because Sing panels are efficient to produce, they are more affordable than solid wood doors.

Patented Sing Door Methods

Sing Honeycomb doors are versatile, and customizable. Even the technoly used to construct the door can cater to our customers’ individual needs.

To see more torsion box pictures and web sites visit the Google image galery.

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Dunnage

Products > SING CORE Dunnage and Storage Solutions

 

Dunnage

torsion box, sandwich panel, honeycomb panel, lightweight panel

SingCore cutaway.

The advantages of using SingCore blocks as dunnage and Sing panels for veneer and plywood holding trays:

The super-wide and lightweight super-strong and high compression strength SingCore blocks evenly distribute the weight and allow easy access for forklifts. This minimizes the opportunity for damaging high quality, expensive veneer, plywood, and other sheet goods.

Sing panels come 4 ft x 8 ft x 2.75 inches thick and will work with Sing dunnage to enhance product quality and make your factory happier.

You may purchase Sing panels to cut into the desired width of strips to use as Sing dunnage.

 

To order Sing panel products, fill out the order form, here.

 

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Ceiling Index

Products > SING CORE Ceilings

Ceilings

(Coffered Ceiling, Ceiling Cloud, Box Beam Ceiling, Tegular Ceiling)

 

torsion box, sandwich panel, honeycomb panel, lightweight panel

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

To order Sing panel products, fill out the order form, here.

Sing Ceiling Core

 

Sing Core is a veneer torsion box embedded in EPS foam. You can finish Sing Core with any load bearing facial material. In our core, we use the strongest material in the strongest form: vertical grain veneer! Our grid is stronger than other honeycomb sandwich cores because the veneer is arranged with the grain perpendicular to the skin.

Sing Ceiling Panel

 

Sing Panels come complete with solid wood edging sandwiched in between the skins.  Sing Panels and Beams are ready to distribute to consumers and businesses.  Sing Panels are ready to be stained or painted depending on order type. Just assemble, prepare, paint and enjoy.

Suspended ceiling cloud systems ceiling clouds acoustic lightweight high strength true flatCeiling Cloud Panels

Patented Sing Panels make the best cloud ceiling panels for that upscale appearance while featuring the specific attributes that makes Sing Core the stand out solution when designing your suspended ceiling cloud.

If you want your ceiling cloud systems to be lightweight, stronger than steel, with little or no deflection and enhancing your ceiling clouds acoustic properties due to sound deadening insulation, only Sing Core has the answer.

 

Panel Technical Properties

 

Weight: Honeycomb Core sandwich construction is used mostly in aviation. Our core can make panels weigh as little as 30% as much as solid wood panels. Go to our Price and Order page to use our panel weight estimation calculator.

Insulation value: The R-Value of Sing Honeycomb Core is 3.5-6.5, whereas that of solid wood ranges from .71-1.4.

Strength: Vertical grain veneer enables a 2”x4’x8’ Sing panel to withstand up to 600 lbs.

Long Straight Beam

Precision: Torsion Box structure is no longer a dream for the highly trained craftsman. Our endless I beam construction keeps the surface of our panels flatter than solid wood (within .007in!).

Fire Resistance: Level 2

Acclimatization:
Sing Honeycomb Panels acclimatizing; according to the type of the skin. Aluminum, metal, plastic skin, concrete, and ceramic skin will be delivered in perfectly straight condition without any acclimatizing, plywood, hardboard, and hpl because it will take much less time to acclimatize than mdf. The best way to acclimatize is stand panels on edge with 4” or more of equal spacing between each panel.

 

 

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Post Beam Index

Home -> Products -> Building Products -> Post & Beam
Education

Products

Technical

Media

Links

Pricing

 

Post & Beams

Post & Beam Gallery

torsion box, sandwich panel, honeycomb panel, lightweight panel

To order Sing panel products, fill out the order form, here.

Sing Post & Beam Core

Sing Core is a veneer torsion box embedded in EPS foam. You can finish Sing Core with any load bearing facial material. In our core, we use the strongest material in the strongest form: vertical grain veneer! Our grid is stronger than other honeycomb sandwich cores because the veneer is arranged with the grain perpendicular to the skin.

Sing Post & Beam Panel

Sing Panels come complete with solid wood edging sandwiched in between the skins.  Sing Panels and Beams are ready to distribute to consumers and businesses.  Sing Panels are ready to be stained or painted depending on order type. Just assemble, prepare, paint and enjoy.

Long Straight Beam
Weight: Honeycomb Core sandwich construction is used mostly in aviation. Our core can make panels weigh as little as 30% as much as solid wood panels. Go to our Price and Order page to use our panel weight estimation calculator.

 

Post and Beam Trade Show Display

The modular Sing Post and Beam Trade Show Display is likely the best improvement in economical Eco-friendly lightweight high strength modular trade show displays.

See: 8×8 Post and Beam Trade Show Display

Panel Technical Properties

 

Insulation value: The R-Value of Sing Honeycomb Core is 3.5-6.5, whereas that of solid wood ranges from .71-1.4.

Strength: Vertical grain veneer enables a 2”x4’x8’ Sing panel to withstand up to 600 lbs.

Precision: Torsion Box structure is no longer a dream for the highly trained craftsman. Our endless I beam construction keeps the surface of our panels flatter than solid wood (within .007in!).

Fire Resistance: Level 2

Acclimatization:
Sing Honeycomb Panels acclimatizing; according to the type of the skin. Aluminum, metal, plastic skin, concrete, and ceramic skin will be delivered in perfectly straight condition without any acclimatizing, plywood, hardboard, and hpl because it will take much less time to acclimatize than mdf. The best way to acclimatize is stand panels on edge with 4” or more of equal spacing between each panel.

 

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Fiberglass Index

Products > Fiberglass (FRP) & Plastic

SING CORE Fiberglass (FRP) & Plastic

 

Sing Core

The cut away of the Sing Core panel show the patented core that makes the difference. If you want the best panel or door available make sure you use Sing Core.

Patented Sing Honeycomb Fiberglass door (10' x 3' x 2.25")

Patented Sing Honeycomb Fiberglass door (10′ x 3′ x 2.25″). Ready for fiberglass edge banding.

 

Fiberglass French door

Lightweight, high strength finished fiberglass French door.

 

Deflection test, Sing Core

Deflection test of a finished fiberglass trailer deck.

Fiberglass trailer deck (13' x 6')

Fiberglass trailer deck (13′ x 6′). Very strong but lightweight.

underside of the fiberglass trailer deck

The underside of the fiberglass trailer deck.

 

Fiberglass water tank

Fiberglass water tank can be used for a hot tub, fish tank or even water storage.

 

7' x 3' fiberglass door

7′ x 3′ fiberglass door with blue gel coat.

 


Sing Door Strength Demo

 

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Doors

Applications -> Building Components -> Doors -> More Doors

#1 Best Seller: Oversize Doors

80% of the doors we sell are true flat large oversize doors (over 4 ft. x 8 ft.), though we do specialize in 5% regular-sized doors.

#2 Best Seller: Sliding Door

Custom Lite Openings for Glass – No Extra Charge

The door is a moving structure used to block access, visibility and noise between two otherwise connected areas. The door as we know it is moving to the next level of high-performance, safety and security thanks to patented Sing Core.

This new door revolution is introducing a new evolution in door technology that delivers an insulated door that is true flat, lightweight, stronger than steel and Eco-friendly. Sing Core doors are the high-end solution used by the best millworks when it’s important to deliver the best door.

Enjoy the safety and security of a door that cannot be easily breached and is much safer for finger and limb injuries due to the lighter weight than conventional doors. Sing Core doors are available in any door configuration and/or size and available to all door manufacturers.

torsion box, sandwich panel, honeycomb panel, lightweight panelTypes of Doors

Sing Door Panels

Photo Galleries

How to Build

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

Door Industry

Best Door in Manhattan

Manhattan Penthouse brings Sing Core Door to new heights.

 

Craned up to Manhattan highrise.
Click to enlarge

 

No place is too far.

This custom made trapezoid door traveled over 2,921 miles from coast to coast, now on final leg of its journey to its new home in upscale Manhattan apartment. We specialize in custom sizes, shapes and thickness to fit our customer’s needs, we offer the best guarantee in the door business. Best Custom Oversize Sliding Door in Manhattan

Door Closed Door Open
Door Open
Door Closed

Sing Punch-Proof Doors

SINGCORE-The new generation of door making it impossible to punch through and destroy.

As low as $50 a door for a door that will last a lifetime.

torsion box, sandwich panel, honeycomb panel, lightweight panel
Punch proof Sing Core door.
Typical paper core door. (click to see more)

 

What door companies do not want you to know.

Today, the most common doors found in private residences contain a paper core. These doors are flimsy and are easily punctured, even when slightly impacted. Owners of these doors find themselves spending time and money on repairs, replacements, and installations that would not have been an issue had they purchased a door from Singcore. Singcore doors do not cost much more than paper-core doors, yet they have been tested to be at least 49 times stronger.

Door Security

How secure are your doors? With our patented core, you can rest assured that our torsion box technology will stand up to harsh treatment and all weather conditions. Our doors have been thoroughly tested and have been proven to withstand the impact of a sledgehammer. There is no comparison between the stability, structure, and strength of Sing Core doors versus paper-core doors. http://singcore.com/images/GarageEcoStrong.jpghttp://singcore.com/images/GarageEcoStepThumb.jpg This is a Sing Overhead Garage Door Panel compared next to a typical steel overhead garage door panel. Same size and thickness but as you can see the steel panel buckles with only a few pounds put on it while the Sing Panel holds almost all of Inventor Peter Sings weight without any problem.

Stronger than Steel,

Lighter than Wood

Doors do not have to be made out of steel to be rigid and strong. Sing Core doors are stronger and lighter, than steel and vinyl doors. Standard steel overhead garage doors are made of steel so thin that a golf ball can dent it. This is not the case with Sing Core doors. We offer higher quality doors at prices competitive with steel doors with quality superior to wooden doors.

Sing Core doors are more stable, provide better insulation, and are far lighter than solid wood doors. The torsion-box core holds the Sing Core door flat, ensuring that that the panel will not warp and sag like ordinary wood.

Patented Sing Door Methods

Sing Core doors are versatile and customizable. Every order is custom designed with the client’s project in mind. Each door is constructed using methods that specifically cater to our customers’ individual needs. We construct our doors using the following methods: pole barn grade, paint grade, wood grain grade, and plank grade.

Click Here to Learn How to Build a Sing Door

 

How to Buy

Sing Door Panels are easy to order (link). You may select panels of standard dimensions from our inventory, or you may order custom sizes and shapes. Please submit a Work Order by fax or email, and we will get back to you with a free quote within one business day. You only need to submit the length, width, thickness and quantity. Even if you have an unorthodox idea or a tight budget, give us a call. Our representatives will help devise an alternative solution tailored to your needs. Sing Core allows you to design your own doors. Just add trim, paint, and hardware*. Exceptional pricing is available to distributors, manufacturers, and retailers . Doors Pamphlet For Distributors person-carriage-door-garage-sing-core

Door Panel Pricing

Simple Price/Order Process

Simple Price/Order Process


Sing Door Assembly  Sing Door Strength Demo

Large Oversized Doors

See the Sing Best Door definition Sing Core specializes in custom 1-off high-end large oversized doors, sliding doors and aluminum doors. Why? Because no other door manufacturers does huge eco-friendly doors better. The Sing Core Door manufacturing plant is set up especially to make doors that are up to 50 feet tall, yet true flat, lightweight and stronger than steel. Sliding-barn-doors-wine-brewery-lightweight-strength-eco-friendly-true-flat Huge doors present a variety of complications for designers and installers. Due to structural changes in the materials and changes in the physical environment. A door that appears to be a perfect fit at the time of installation, most likely will be a huge disappointment over time. This causes extraneous maintenance fees, loss of energy, and lack of long life requiring early replacement.

True Flat – Guaranteed
Sing Core is the only door manufacturer that can create eco-friendly doors that can be guaranteed true flat regardless of the size, and will not warp, twist or experience extreme deflection under stress. And, thanks to the lightweight properties in comparison to other solid materials available, Sing Core oversized doors though large in size, are lightweight, causing less strain on the structure and hardware. Sing Core doors are available in any height, any width, any thickness. Energy saving doors are becoming more important especially when considering doors of large size. Sing Core large oversize doors are extremely energy efficient due to built-in insulation that adds both energy saving and sound deadening properties. 3-sliding-exterior-doorsSing Core large doors are not only Eco-friendly, lightweight and stronger than steel, they are extremely affordable when compared to other lightweight but strong materials. The best-known, oldest, most reliable, high-end millworks in the United States depend on Sing Core to deliver the goods for them when it comes to large, oversize doors. Why? Because Sing Core large doors are the only oversized doors that can outperform any other door in terms of long-lasting satisfaction and guaranteed true flat. Just let us know your expectations and based on our expertise, we will be able to provide you with a solution that we can guarantee. Challenges of door manufacturing are based on three factors: 1. The skin (surface material) 2. The thickness 3. Door size Based on years of experience, we know how to manipulate those numbers to your best advantage to make certain that you get the results you desire. If you’re considering an immense large interior or exterior door, you should consider a Sing Core large oversize door that comes with a full 10-year structural warranty. Some of our design solutions include very large doors, like large French doors, large carriage doors, large closet doors, large cabinet doors, large guillotine doors and large front doors and in most cases to guarantee true flatness aluminum plays a part in the composite design. Sing Core oversized entry doors, oversized French doors, oversized front door, oversized interior doors, large glass doors, large patio doors and large entry doors by far exceed the requirements of any other doors available on the market today. When it comes to large exterior doors, large pocket door, large interior doors, large glass sliding doors, large garage doors or large wooden doors no other door manufacturers can deliver superior results, like Sing Core. Whether you’re considering a large sliding glass door, large wood doors, large sliding doors exterior, large shop doors, large opening doors or large pivot doors, Sing Core is your one-stop solution for your oversize door, guaranteed. Lightweight insulated door core 15' length

Sliding Door

Sing Core is the new way to design your door

Solid like a rock, light like feather so you don’t smash your finger.

One finger easy open lightweight sliding doors by Sing Core true flatIf your sliding doors are large, you probably have to deal with the issues of added weight that can be problematic. Lightweight Sing Core’s torsion-box substrate is the answer to dealing with the issues of weight of large sliding doors yet adds high structural integrity, and helps to prevent injury to the end-user(s). Wood sliding patio doors, sliding glass doors, and even the most high-fashion vinyl sliding patio door can be expertly engineered with patented Sing Core technology. Strengthening outdoor sliding doors and reducing the weight helps to protect and reduce maintenance to expensive sliding door hardware as well as added stress and strain on the structure. When considering your sliding door ideas, think about the size, the weight and the structural integrity of your sliding door system over time.

SAFETY AND SECURITY

The Sing Core sliding door offers so much more than luxury, but also increases safety and security of the homeowner’s family, the contractors and workers, as traditional overweight sliding doors have been known to be unsafe and can cause injuries threatening life and limb. Reduce liability of your contractors and commercial clients by reducing on-the-job injuries and help to protect the lives of your clients and their families in residential settings. Even the best health insurance cannot replace a finger that has been crushed by a heavy sliding door.

GUARANTEED TRUE FLAT

When it comes to sliding doors for walk in closets, most people don’t recognize the importance of remaining true flat inside the pocket door frame. Whether you’re looking for a pocketed door system, wall-mounted system, hanging or floor track system, you can experience the superior performance of your single French door, fiberglass French door or exterior French door because you’ve been introduced to the best sliding French doors for sale on the market today. Exterior sliding barn doors can be beautiful following installation, but after time, problems develop due to door failure. They tend to expand and contract due to weather exposure causing them to warp, twist, and crack, compromising the overall performance of your sliding barn door system. Even a 1/4″ deflection can compromise an otherwise aesthetically pleasing completed project. Sing Core’s true flat guarantee is why high-end millworks and designers seek out Sing Core for extreme weather and temperature-controlled environments. For the do it yourselfer, DIY sliding closet doors can also be a challenge, and Sing Core can help to bridge the gap between the solo sliding door project. Sliding closet doors are gaining popularity amongst discerning builders and designers, while wooden sliding closet doors are extremely attractive, infusing Sing Core technology can save your interior sliding doors from warping, twisting and/or cracking, so that you can enjoy the elegance and functionality of your sliding door for lifetimes with little or no maintenance.

No company excels in building sliding doors that are much larger than the standard 8 foot sliding patio door. Sing Core specializes in building extreme oversize, large sliding doors that are true flat and guaranteed. When you’re designing a double sliding door system, the true flat advantages of Sing Core helps to maintain the structural integrity, keeps the sliding of the doors from interfering with the perfect functionality and long-term efficiency. And increase in interior design trends, like the wall mounted sliding door, Sing Core is the sliding doors company that can get your from here to there whether you are looking for a sliding door for bathroom, sliding barn door kits, sliding door dividers. Sing Core is your preferred resource if you want to avoid cheap sliding patio doors. Sliding fire doors are gaining popularity in the Sing Core sliding door lineup. Regardless of the wide variety of types of sliding doors, Sing Core offers the elegance and excellence in barn door sliding door, sliding office doors, and exotic sliding doors, like, Chinese sliding doors, sliding French doors exterior, Shoji screen sliding doors and/or Japanese style sliding doors. Barn door interior sliding doors come in a variety of materials that are virtually unlimited to match your aesthetic tastes including, aluminum patio sliding doors. Sing Core makes the best real sliding door that solves the challenges that face architects and designers around the world for the best results, guaranteed.

True Flat Oversize Doors

Sing Core 37 foot tall true flat doors

Sing Core 37 foot tall true flat doors

We guarantee that we are the only company in the world that can deliver true flat oversize doors that meet your expectations, if you desire a true flat solution, especially in the large, oversize door.

One of the biggest challenges we see from designers and developers is that of the oversize door. Sure, anyone could make an oversize door, but can you make one that is true flat, maintaining structural integrity over long spans? That’s where Sing Core shines.

3 Types of Oversize Doors

There are three types of oversize door solutions, and in terms of meeting or exceeding the needs of the most high-end clients in the world. Our specialty is solving the problems associated with large oversize doors, while maintaining true flatness under extreme circumstances is unheard of, Sing Core helps us achieve the results that no one else can and remain lightweight and Eco-friendly, too. 1. Large Oversize Wood Door The large oversize wood door has been a challenge for centuries because regardless of your expectations or requirements, the very nature of wood itself will provide additional challenges for both designer and the design. Not until the invention of Sing Core has there been a perfect solution for the issues associated with large oversize wood doors. See more information on Large Oversize Wood Doors. 2. Large Oversize Aluminum Door For more extreme oversize solutions the Sing Aluminum Door is the better solution, especially when doors are expected to remain true flat under varying conditions. Aluminum has certain attributes that help us reach and exceed the requirements of the most demanding high-end clients. See more information on Large Oversize Aluminum Doors. 3. Large Oversize Wood/Aluminum Composite The best solution for battling the issue of oversize without compromising the look, feel, beauty and elegance of solid wood is to call in the specialists at Sing Core to help design the perfect solution to your strictest concerns and requirements. See more information on Large Oversize Wood/Aluminum Composite. 4. Large Oversize FRP Composite Door If your large oversize door will be facing extreme weather conditions, temperature variations, or some other kind of added stress that might be above what would be considered normal exposure. Every day someone finds the Sing Core solution. For instance, when O.B. Williams needs a hundred oversize doors, that are guaranteed flat, who do they turn to? They call Sing Core to get the job done. Plus, you have all the advantages of patented Sing Core, with any appearance that you like i.e., aluminum or exotic wood grain finish… In a hurry? No problem. Sing Core can build your true-flat oversize doors for you in less than 3 days, even though our normal turnaround is 2 to 6 weeks. Sing Core’s got your back. We make you look good. When your client demands only the best… You can confidently use Sing Core as your resource, because when it comes to oversize, true flat, nothing else even comes close. Any look you desire… 13 foot lightweight panel strength peter sing coreOversize Sing Core doors can achieve any exterior surface your customer desires, including (but not limited to) any wood species you customer desires, concrete, fiberglass, aluminum, stainless steel, fire-resistant Magnesium Oxide (MgO) Board, bullet-proof Kevlar, etc… How do we do it? Oversize and true flat is a challenge that we take on every day. We know the perfect combination of patented sing core and aluminum, to maintain light weight, superior strength and true flat construction. This is how we build sustainable, high-end, true flat doors consistently and guaranteed for ten years.

 

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Sing Core Panels

Applications/Uses

Doors 
Museum & Trade Show Panels 
Sing Metal Composite Panels
Sing Post & Beams
Sing Ceilings
Furniture
Flooring
Sing Tiny house

torsion box, sandwich panel, honeycomb panel, lightweight panel

Peter Sing- inventor and president of Sing Core- spent forty years of his life to create this new sandwich honeycomb panel technology and with hard work and great perseverance, he has succeeded in his goal. His next step for his company, is to spread the word out to everyone. Peter Sing believes that people are crazy for settling with heavy, non-versatile, and expensive plywood/particle board when they can use Sing Core’s lightweight, affordable, and reliable honeycomb panels.

Imagine being able to use a lightweight, strong, wooden honeycomb panel that allows you to create anything from basic furniture or large sliding door to an entire house that you live in. But Sing Core is cheaper and friendlier to the environment. Sounds too good to be true, but it’s not, because Sing Core Honeycomb Panels give you that advantage. This new and innovative style of honeycomb panel is so much more than lightweight, strong, and durable; it is long lasting, reliable, simple, and affordable.

Why use thick plywood- that can be difficult to construct with- when you can use the versatile Sing Core honeycomb panels. Through Sing Core, you will have the components to be able to build thousands of Sing Core products, with that eco friendly touch.

 

Pictured to the right is a 1 ton truck on a piece of 1/4″ inch thick Hardy Plank wrapped around our Honeycomb core. it does not crack under the pressure of a 1 ton truck. This is the future economical, concrete home structure. The picture is proof. Can you drive a 1 ton truck over a conventional frame home wall without it cracking??

 

 

Sing Core Honeycomb Panel description:

  • Strength– Is more than 10 times the strength of aluminum honeycomb core. A one inch by one inch grids aluminum core only has 60 psi; Sing Core 2”x 2” grids have reached more than 660 psi, the smallest core possesses more psi strength, but failed the test against Sing Core. Sing Core grid’s sizes range from 2 in x 1.5 inch to 5 in x 5 inch.
  • Sing Core with Application– Starts from 4 lbs. per cubic ft. and the larger the core grids, the lighter it weighs.
  • Dimensionally Stable– Doors made of Sing Core are guarantee to be true flat. Since we assure the flatness of Sing Core doors, our customers haven’t requested any refunds for their purchase. The most popular door that we manufacture are oversized doors (larger than 7 ft. x 3 ft.). We can do any custom size; the largest door/movable wall we sold was shipped to Bangkok, Thailand and was, 32 ft wide x 16 ft tall (four of them to divide a large conference room to several small conference rooms or a banquet hall).
  • Eco Friendly– Sing Core honeycomb panels are made of renewable veneer. The Sing Core panels take less energy to build a strong composite core, lightweight (which take less energy to transport), has longest life span, and it’s environmentally friendly (compare to other type of core such as paper honeycomb, aluminum honeycomb core, and plastic core).
  • Sing Panels- Come complete with solid wood edging, pvc edge, aluminum edge, or open edges.
  • Skin Choice- Several different skins: such as aluminum, FRP, cement, plastic, and wood. Sing Core products are suitable for indoors/outdoors, plus, our panels are waterproof because of the many different varieties of skin and close cell foam to keep the panels completely watertight. There are two types of wood based panels; paint grade and wood grain.
  • Thickness- Sing Core honeycomb panels come in any thickness from 1/2 in. to more than 8 in. size of Sing panels;The largest door/movable wall we build are 32 ft wide x 16 ft in length (It weighs less than 800 lbs App. 1.5 lb per sq ft),With our patented Sing core biscuit layin under each join  which keep the Sing large oversize panel true dimensionally stable without any movement due the the temperature and moisture change (We offer a 10 year structural guarantee) paint grade.

Multiple Sing Panels can be joined together by a variety of methods to create entire structures or large multi-panel projects on-site using a variety of fastening options.

Galvanized steel equipment enclosures

Sing Core Panels are typically Paint Grade- Produced ready to finish by consumers and businesses. Panels are paint grade, not paint ready, which means that the customer may have to putty, sand and prime before painting.

Custom Choices for Wood Grain- There are paint grades, wood grains skin for Sing panel finish treatment, and there are two type of wood grain Sing panel available. Option 1 is veneer/staves and option 2 is strips/planks. Sing plywood skinned panels are used to build doors, floors, walls, table tops, and roofs; It’s the least expensive and the natural plywood has a thin layer of wood veneer on the surface (the advantages are very affordable, can be stained/ shows beautiful wood, difficult to sand, repair, and has tiny join if it is over 4 ft x 8 ft size).

Two Types of Wood Grain- Sing plank- The 1st type is plywood type of wood skin which uses 1/8 inch wood stave of any kind of wood species, pressed on the top of Sing core panel(advantage: wood stave Sing panel can be sand,repair,like solid wood due to the thicker wood surface).click here to see picture. The 2nd type, is Sing wood grain panel glued to the  natural wood stave slice solid wood to 1/8 inch thick then glue on top of Sing torsion box long panel. Sing true wood planks normally range from 7 in. to 10 in., wide x 8 ft. or 10 ft. in length x 1 1/2 inch thick which look more true flat than real solid wood (click here to see pictures), than glued edges. Sing wood planks can form a large oversize door, table, or wood plank. Sing Core panels could be made at any size and thickness. Sing wood planks are light weight, true flat, fully insulated, and sound deadening than solid wood. Sing Core panels look and function better than solid wood which will warp and shrink. (it would be impossible to join solid wood planks to build doors as large as 10 ft wide x 12 ft or larger). See picture of Sing Core Flooring. Natural planks provide beautiful wood and Sing wood panel invention will make it even more beautiful and function better.

 

-Instructions For Ordering Panels-

How to order your Sing Core and Sing Core panel :

 

1.) Download the Order Form Here:

Text format order form download

2.) Review sample and Fill out the form. Email to info@singhome.com

Complete as much as you can, and we’ll take it from there. A non refundable 50% deposit will be required to start your order. We accept all major credit cards, check, cash and wire transfer. You can also print the order form, complete by hand and fax to 360-495-4585.

We offer introductory prices for nonprofits, architects, and interior designers for personal trial use. For all purchases, submit a completed order form to info@singhome.com or by fax: 360.495.4585. Prices vary based on dimensions, skin type and quantity.If you have a tight budget give us a call, we might have an alternative solution tailored to your needs.Because Sing Honeycomb technology is adaptable, we might be able to substitute honeycomb post and beams to achieve the same results.

 

We make the rice, you make the fried rice! Just choose your dimensions, thickness, and skin. The R&D and design finishing are up to you. You will also find links to designers, architects, and suppliers of: hardware, skin, finishes, windows, and panel fasteners on our links tab.

If you need further assistance contact us via our contact form.

Technical information about Sing core panels

Metals– Aluminum, cold roll steel, galvanize metal, and stainless steel. Thickness ranges from 0.020 in. to 0.125 in. or thicker. Also, there are many choices of color and treatment of those metals to choose from.

Sizes– Seamless 4 ft x 8 ft to 5 ft x 10 ft  (special order 5 ft by 55 ft or longer). With our patented Sing biscuit as the bridge under the joint location, we are able to build panels in almost any size with close precision. The largest door/wall Sing Core has built was, 32 ft. x 16 ft., 2 1/4 in. thick with 2.7 mm thick Luan skin (click here to see picture).

Custom order– We are able to custom build to your individual needs. Sing Core and Sing honeycomb panels are made in the USA with our highly automated facility. We are able to deliver your panel within 24 hours if it is rush job.

Proto Type– OEM and RD, design/product services are available, please contact us for detail. Panel designs are customer driven; we will provide our experience and knowledge to exceed expectations.  Customers are #1 and we look forward to serving you.

Custom Lamination– Our facility has the most advanced equipment to provide large quantities of Sing Cores (truck load per day). We are able to laminate your materials to our Sing Core according to your specifications. Potted inserts, solid wood block implants, helix coils, and tapping of solid aluminum blocks can  be incorporated in Sing Core honeycomb  panels .  These implant and fastener  make it possible to fasten hardware, bolt components (edge enclosure and solid material implant for mechanical fastening). Also, windows and doors are pre-cut to fit the requirements of your design.

Acclimatization:

Sing Honeycomb Panels acclimatizing; according to the type of the skin. Aluminum, metal, plastic skin, concrete, and ceramic skin will be delivered in perfectly straight condition without any acclimatizing, plywood, hardboard, and hpl because it will take much less time to acclimatize than mdf. The best way to acclimatize is stand panels on edge with 4” or more of equal spacing between each panel.

 

Sing Core Panel

Sing Panels come complete with solid wood edging, or open edged, sandwiched in between the skins. Sing Sandwich Panels and Beams are ready to distribute to consumers and businesses. Sing Sandwich Panels are ready to be stained or painted depending on order type. Just assemble, prepare, paint and enjoy.