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Steel Doors

Applications -> Building Components -> Doors -> Door Links -> Steel Doors

Core Value of Steel Doors
It is how steel door shapes the future by invention of Sing Core.

See: Steel Door Gallery

Steel door technology has not made any major improvements since the development of EPS core which has higher insulation for replacing the paper core and wood based core used previously. Sing Core uses reinforced EPS or urethane foam to fill the voids of the structural torsion-box-like vertical veneer in those highly insulated Sing products, and… Viola! You have the strength which is approximately 30 times stronger than any other regular door made of foam. Steel doors made of patented Sing Core is the leading edge door technology that provides more insulation, strength and extremely lightweight. The end result is more Eco-friendly door; stronger and lighter weight without using heavy gauge steel but creating an even stronger steel door. Click here to see the steel panel regular foam vs. Sing core

Achieve the security, safety and elegance of the most economical, advanced steel door technology to your entryway with Sing Metal Doors made in your choice of high quality stainless steel, galvanized steel or cold rolled steel.

true-flat-13-feet-steel-door-span-under-load-with-very-little-deflection-guaranteed

This photo features a fully insulated 13 ft. x 3 ft. x 1 inch steel door with 20 gauge metal under 160 lbs. of load with hardly any deflection. No steel studs, no welding. See pix of steel panels ready for door applications.

Sing Steel Doors are the only insulated Eco-friendly steel doors that can be guaranteed true flat thanks to patented Sing Core’s torsion box/foam composite base material that not only ensures flatness at the time of manufacture but stays flat for centuries.

Lightweight

Honeycomb-Skin-Material-Options-Metal-AluminumYou get it all; Huge savings in heavy weight when compared to solid steel while exceeding standards of high-strength and built-in insulation backed by our limited lifetime guarantee at a fraction of the cost. It’s why we say, “Heavy does not mean strong – and light does not mean weak.” Sing Steel Doors weigh much less than other steel doors and do not require heavy steel reinforcement studs to achieve the high strength. Steel doors made Sing Core do not need expensive, heavy duty hardware required by regular heavy steel doors.

High Strength

Compared to solid steel doors, Sing Core is stronger than steel pound for pound. Patented Sing core could reach 1000 PSI strength vs. paper honeycomb core traditionally used in the steel industry and is changing how steel doors are made. Sing steel doors will not dent or kink like regular hollow core, paper core or foam core steel doors.

Economical

Patented Sing Core costs a fraction of high-end honeycomb substrates, like those used in traditional aerospace applications, and still outperforms any of them in lightweight, high-strength, eco-friendly economical solutions bar-none. And that does not even take into consideration the reduction in transportation/installation costs and reduction in maintenance and repair costs over time.

No Welding

no-welding-free-metal-fabrication-lightweight-eco-friendly-stronger-than-steelSing Steel Doors are manufactured without welding which reduces labor costs, environmental and health hazards and our patented method will not compromise the integrity of the steel surface of the steel door, like welding does. No need to compromise the integrity of your steel doors by incorporating the most high precision Sing Core (+/- .006 inch) material and our patented metal fabrication process.

Custom Lite Openings

Sing Steel Doors can come complete with custom lite opening cutouts for adding glass to your door. You are not limited to the type, shape or style of cutout for your glass opening. Other steel door companies offer a variety of window openings to select from. Sing Steel Doors allow you to create any glass enhancement that you can imagine.

Steel Door Replacements

Metal-doorSing Steel Doors are the number one replacement steel doors specified by architects and designers who demand high-quality and longevity backed by our rock-solid limited lifetime warranty. See our Clients List.

Steel Door Hardware

When it is of primary importance to achieve high-end security and stability of a steel door, one invariably runs into the issue of heavy steel doors causing additional strain on the structure and hardware. Patented Sing Core eliminates the heavy weight of solid steel while out-performing solid steel.

Service Industries

Sing Steel Doors are replacing other steel doors used in commercial, healthcare, educational industries as they are being retrofitted in schools, hotels, storm shelters and retail installations.

More Options to Meet Your Specifications

Sing Steel Doors are completely customizable to your specifications. For years the design teams have been working with architects, designers and contractors to solve the problems associated with pre-existing steel door technologies. There is nearly no limit to composite options that can be adapted to the sing Steel Door that will satisfy your requirements.

Variety of Applications

The versatility and customizable attributes of Sing Steel Doors offers almost unlimited applications including (but not limited to) bullet proof, lead lined, extreme weather, tornado, hurricane**, fire door, STC rated* and acoustical applications.

Available in Any Size or Configuration

Sing Steel Doors are available to meet your specifications and are not limited to a catalog of available items. Commercial steel doors are the best steel entry doors that are available in any configuration including steel double doors and commercial exterior steel doors.

Fast Turnaround Time

Special rush orders for custom size doors can takes less than one day if we have the materials required in stock.

Eco-friendly Sing Steel

Only Sing Steel Doors are a composite of patented Sing Core embracing our true green technology for a better world and steel which is one of the most recycled materials on our green earth.

Added Security and Benefits

Sing Steel Doors have the added benefits of increased security for vandalism-proofing, protection against windstorm or other acts of god, water proofing, increased fire protection and sanitation.

Substitute Architectural Spec # 08 13 19 Stainless-Steel Doors

Hot Rolled Steel Large Sliding Doors

 

* Note: STC rating varies according to size, thickness, skin, and other factors. Sing Core does not rate doors, although we are fortunate enough to have one of the best sound testing labs in the world, here in the Pacific Northwest. If you require a specific STC rating, Sing Core can build a door to your architectural specifications and have the resulting door tested at our rating facility for an official rating.

**Customer will need to perform lab tests to certify hurricane rating for local code compliance.

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Sing Door Core

Applications -> Building Components -> Doors -> Sing Door Core

singcore sheet 2What is Sing Door Core?

  • It is the patented foundation of all Sing Doors
  • May be the core of true green revolution, if you believe in
    • the renewable structure of Sing Door Core
    • saving energy
    • lightweight
    • high-strength
    • affordable

Sing Core is based on torsion box technology that has been used in the wood working trade for thousands of years, and is often compared to lightweight core, honeycomb core and other composite building materials in the industry. It is also compared to SIP (structural insulated panels) with the exception that structural insulated panels actually do not have the structural grids that are necessary for strength, making SIP less than 10% the strength of Sing Core.

  • dimension: 12 inch x 48 inch to 4 ft x 8 ft
  • thickness from 1/2 inch to 6 inch.

See More information on: Sing Core

Compare to Other Types of Door Core

Paper Door Core

The most popular core material used in retail doors is paper core also known as cardboard core and honeycomb core. The most attractive feature of paper core is that it is light weight, nearly as lightweight as hollow core, with very little added strength. These lightweight doors are often used in apartment buildings and housing units because they are lightweight and less likely to injure children in door-related accidents. The downside is that there is no structural integrity and it is not long before the door fails due to warp, bend or twist. Paper core doors also have no insulative or sound-deadening qualities and are fairly easy to damage as it does not take much to puncture, crack or break a paper core door.

Foam Door Core

The next most popular core used in retail doors is foam core. While still yielding a lightweight door, much like the paper core, it also does not have any strength. Foam has a very low compression strength (+/- 10 PSI) resulting in high failure rates, and will not remain straight as the only strength in the foam core door is provided by the exterior skin material. To achieve strength, more heavy material must be added to the surface of the door, cancelling out the lightweightedness of the door. While a stronger foam core door may be extremely heavy due to reinforcement, the foam will offer some insulative value and limited sound deadening.

Particle Board Door Core

Particle board is the third-most popular core used in retail doors. Customer seeking a higher quality door than paper or foam core are often persuaded to purchase the particle board core door because it appears to be a real door, especially when compared to the lighter weight doors on the sales floor. The heaviness of the door implies that the door has strength in comparison to the less expensive paper or foam core doors; only much heavier, particle board doors do not offer much additional strength, and commonly fail over time (though it is harder to punch-through a particle board door than a paper or foam core door).

LVL Door Core

LVL door core is a reasonable solution for door core, as it consists of multiple layers of veneer bonded together to make a solid core material. The problems that result from LVL come from resulting in an extremely heavy door that will not survive changing temperatures very well over time. Though it does have some warp and twist resistance, failure is experience in the long term effects that lead to delamination. Once the lamination in the door’s interior begins to fail, the door will not function properly and may become unsightly.

Solid Wood Door Core

Solid wood core is expensive because it uses a large amount of precious natural resources and for traditional enthusiasts it is sought out for the sake of originality and/or trueness to nature, though it is not a responsible use of natural resources. Solid wood doors have no insulation or sound deadening qualities are heavy and have little or no structural integrity due to the nature of the characteristics of the natural grain. The solid wood doors often fail due to bend, warp, twist and will not be able to secure properly.

Balsa Wood Core

There are several advantages to using balsa wood as door core. Balsa wood is an excellent alternative to other types of core, because it is a natural organic product, but the problem is that it is in short supply making it a more expensive resource and does not fare well when exposed to water (acting like a sponge soaking up water and moisture). Also, since it is a natural wood grain source material, it is prone to warp, bend and twist, just like any other natural wood fiber door core.

Plastic Core

Plastic door core is a good upgrade from paper core in that it is still lightweight, is resistant to moisture but doesn’t offer any other benefits over paper core except for a minor increase of strength. Plastic core is still weak/unstable, non-insulated and can be damaged or will fail easily within a short lifespan.

 

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Fire Retardant Door

Applications -> Building Components -> Doors -> Fire Retardant

General Specifications

fire-retardant-doorsFire retardant doors made with our patented Sing honeycomb/torsion box cores.  Natural wood lock blocks are positioned at locations as necessary for locking mechanism placement or as anchor points. The core material is wood framed by 1 ¾ “ natural wood for finishing strength and attaching hardware. The torsion box is completed by adhering noncombustible 3mm Magnesium Board (standard) which results in 0 Flame Spread and 0 Flame Development.

Additional exterior (skin) options can be applied to the fire retardant door to meet your specifications and/or match appearance of designed structure. Bonding agent used in adhesion of the entire composite material is formaldehyde-free. The fire retardant Magnesium Board is a Class A product that meets ASTM E 84 certifications.

Lightweight

Your Sing Fire Retardant Door weighs more than 60% less than other fire retardant doors when compared to other core materials. The reduced weight allows Sing Fire Retardant Doors to be utilized  an applications where larger or heavier doors are just not practical or feasible.

Available in Any Size

Sing Fire retardant Doors are available in any size and are custom built to your specifications.

Click here for tips on How to Create the Right Sing Panel for your specific project.

Every Sing Core manufactured fire retardant door is unfinished (unless specified otherwise) and is guaranteed for 10 years for structural integrity.

Detailed Specifications:

Scope: Subject to local building codes, the standard Sing Core fire retardant door is intended for use in:

  • Single family dwelling interior applications
  • Multifamily dwelling, low-rise professional office, library and low-rise motel interior applications
  • Lighter use industrial building and factory, hotel and retail sales building interior applications

Product Description: 1 ¾” side-hinged fire retardant door panel manufactured by Sing Core

  • Door component includes paint-grade door panel only

Door Panel Materials: Sing Core fire retardant doors are manufactured using Eco-friendly cold-press process. Composite materials include:

  • Sing Core vertical wood-grain torsion substrate filled with recycled EPS foam
  • Solid wood implants are inserted as lock blocks or anchor points
  • Core material is framed with wood stiles and rails
  • Facings are 3mm (adjustable according to individual fire-rating performance specs) Magnesium Board
  • Formaldehyde-free bonding agent is used for adhesion of all components

Formaldehyde-free: This will help qualify for LEED credit points under MQ 4.4.

Additional Facing Material(s)

Your sing Fire Retardant Door can be custom-designed to host an additional facing material to match the look and feel of your project. Nearly any additional flat exterior building material can be added without compromising the fire resistant door.

fire-door-sing-coreDelivery: Reasonable care is taken to ensure safe transportation of your Sing Core fire retardant door from factory to your location including proper crating to protect the natural beauty of your door during transport.

Storage and Protection: Store your fire retardant Sing Core door in an upright position and allow to acclimate to room temperature following shipment receipt or prior to finishing or installation.

Preparation: Per manufacturer’s specifications, ensure that door frame openings are constructed plumb, true and level prior to installation. Select fasteners of adequate type, number and quality to assure proper function.

Installation: Installer shall be specialized in the installation of the type of work that is associated with the project and will comply with manufacturer’s installation policies and procedures to ensure proper end use.

  • Verify that hinging and latching assemblies operate freely and correctly

Finishing: The finishing of the Sing Core fire retardant door is the responsibility of the client due to the product being delivered in paint-grade quality unless specified otherwise in writing. Any sealing must be in accordance with manufacturer’s specifications to protect against a variety of environmental conditions as necessary.

  • Seal all 6 surfaces with two coat minimum on operable panel(s)
  • Finishing or re-finishing must be completed following acclimatization and installed within 7 days
  • Avoid finishing after rain (or damp) or during periods of higher than average humidity
  • At least once a year, conduct periodic inspections of coating to ensure no door components are exposed
  • Reseal the surface as necessary

Machining: Sing Core fire retardant doors are easy to work with in the millwork shop for CNC machining or on-site for finishing, sawing, sanding, cutting and fastening. No specialized skills or equipment is necessary, other than standard woodworking tools. Treat Sing Core fire retardant doors just like you would any other standard door blank.

Strength Performance: Patented Sing Core has an unsurpassed strength as compared to other lightweight substrate materials tested at 660 PSI (based on 2″ x 2″ grids and 3/4″ thick) for superior structural integrity and is resistant to warp, twist and crack when compared to other materials.

Light Weight Performance: Sing Core weighs much less than other traditional building materials, as much as 50% less; or more, as little as 4 lbs. per sq. ft. yet sustainable and true green technology.

Insulation Performance: Standard Sing Core doors feature built-in insulation value with an R3 (can be upgraded to to R6.5 or more) rating per inch, depending on architect’s specifications.

Acoustical Performance: Sing Core standard doors have a natural sound-deadening quality for noise control. Standard sound transmission class (STC) is 30. Additional noise control specifications can be met at the behest of the customer or designer and must be noted in advance.

Eco-friendly: Sing Core is manufactured using natural wood fibers, no formaldehyde, or toxic chemicals, is created using less energy than any other core material with little or no waste. The structure of Sing Core is 100% renewable (nature-grown) clean fiber and/or recycled material.

Warranty: Sing Core manufactured doors are structurally guaranteed for 10 years under normal conditions.

variety-of-design-options-for-architectural-doors-illistration-sing-core

See also: Door Technical Information

How to BuyMetal Composite Sing Core panels are true straight, light and strong.

To order Sing Fire Retardant Doors submit an order form either by email, info@singhome.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Fire Retardant Doors are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

 

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Galvanized Steel Metals

Home -> Products -> Material Options -> Metal -> Galvanized Steel Metals
5x20 ft Galvanized Steel Magnetic Sign Display Panels Lightweight High Strength Guaranteed true flat

Galvanized steel Sing panel (above) is made of 20 gauge thickness .40 inch thick and weighs 1.65 lbs. per sq. ft.

Sing galvanized steel is lightweight, insulated, stronger than steel pound for pound and just one of the metal panels in the Sing Metal Collection.

Sing galvanized steel features a less expensive exterior finish that is impervious to the elements resisting rust, wear and tear and rot more effectively than other forms of metal surface materials.

While remaining structurally sound, galvanized metal treatment reduces maintenance due to incidental damage or compromise.

The galvanized surface can sustain damage without compromising the protective surface material.

One of the most impressive attributes of Sing galvanized metals is these steel panels are not limited in size, including large and oversized without having to join separate pieces on job site. Available in almost any length, width, thickness… even custom shapes.

For instance, our most popular sized Sing galvanized steel panels are 5 ft. wide by 20 ft. long. We do this every day, and each one is the Eco-friendly alternative that is proudly Made in the USA of the same structural material that is used as substrate prior to adding wood-based door surface material (or paint grade) true flat doors featuring our 50 year guarantee to be true flat and stay flat. These galvanized steel panels excel in temperature resistance, high tensile strength and durability.

20 ft x 5 ft x 1 in galvanized steel panel high strength demonstration with 2 men standing on lightweight honeycomb panel 375 lbs

Seamless 5 ft. x 20 ft. x 1 in. galvanized magnetic panel

Sing galvanized metal is sought after for industrial signage, building industry, trade show displays, store fixtures, furniture manufacture, marine industry, and due to its unique ability to outlast other materials with superior corrosion resistance.

Other trending applications include automotive industry, construction, electrical towers, large magnetic signs, equipment enclosures, sheds, tiny houses, ramps, temporary bridges, modular temporary buildings, structures and flooring, industrial machine shops and assembly lines.

Galvanized steel equipment enclosures

Used in your manufacturing plant as a high precision work bench as an alternative to traditional cold rolled steel or wood base work benches that are made of solid material. The traditional solid material will move according to the temperature or moisture change. Alternatively,  Sing galvanized metal panels are made of patented Sing Core – which is made of 90% air – and will have little or no movement, especially when compared to any other solid material. Sing core is made with +/-  .008 inch instrument grade precision or less unlike average wood or metal which could not match such high tolerances.

MAGNETIC GALVANIZED PANELS

Sing galvanized magnetic panels are great for displaying artwork, documents, pictures and important information while maintaining your great interior design. Perfect for any location including the office, kitchen, kid’s room, and garage using magnets to display so you don’t damage your originals.

Used as exterior signage, magnetic and/or display panels, Sing galvanized delivers high precision and superior performance results. Perfect for use as a magnetic wall in the home or office for organizing your data center.

Depending on your application(s) and specification(s) only Sing galvanized metal panels can be guaranteed to remain structurally sound for 50 years (though they are designed to last for centuries).

Sing-composite-lightweight-metal-panels-aluminum-stainless-steel-galvanized-high-strengthIntended for use where greater corrosion protection is required without painting. Sing galvanized steel panels are lightweight and therefore require less manpower, heavy equipment and/or transportation costs.

This provides the end-user with huge cost-saving for delivery and installation more safely with the added advantage of saving on-the-job injuries.

When evaluating Sing galvanized metals for damages, a simple visual inspection will reveal whether or not the surface material has been compromised to the point of requiring maintenance.

The most cost-effective severe weather resistant material without compromise for strong hurricane proof* building material such as walls, roofs and/or floors for any emergent or disaster application perfect for battling hazardous weather conditions.

Sing 4×8 Galvanized wall panels are also used as roof panels, wall panels, trailer siding & roofing, billboards, kick plates, floor plates, curtain walls, movable house, display trestle, vehicle wagon, yacht interior & exterior, building exterior wall face-lifting, balcony, comportment, moveable metal storage shed and  food truck walls.

Click here to see our weight evaluation of Sing metal table.

How to BuyMetal Composite Singcore panels are true straight, light and strong.

To order Sing Furniture submit an order form either by email, info@singhome.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Metal Composite Panels are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

 

Choose Sing for all your Door Panels! When using Sing Panels, you design your own door by adding the trim, paint, and hardware. Sing Door Panels are great for millwork shops and door builders. Great pricing is available to distributors and retailers.

 

*Customer will need to perform lab tests to certify hurricane rating for local code compliance.

**Wholesale prices available to licensed dealers/installers.

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Ice Fishing House

Note: This is an archived page and is no longer available. For current information visit us online at: singcore.com

The Sing Ice Fishing House is a marvel in the Minnesota Ice Fishing community. Sing Ice Fishing Shanty is guaranteed to give you the protection from the elements, while maximizing your ice fishing experience.

The Sing Ice Fishing House sets up in less than 10 minutes, and disassembles in 5. The Sing ice fishing shanty weighs in at 160 pounds and has built-in handles, so that you can easily relocate your ice fishing structure, with ease.

sing-ice-fishing-house-shanty-minnesotaAdvantages of the Sing Ice Fishing House:

  • Weather resistant
  • Pre-insulated
  • Strongest aerospace composite material
  • Can be light tight for dark house use
  • Fast set up: Less than 10 minutes
  • Rapid disassembly: 5 minutes
  • Built-in handles for easy moving
  • 4 ft x 8 ft footprint
  • Lightweight: 160 lbs
  • Ships in flat-pack

This Sing ice fishing shelter is hade of patented super-strong space-age lightweight panels, like the ones used in aeronautic design, except these are much stronger and pre-insulated for a more enjoyable ice fishing experience.  You can heat the interior with very little energy expended, i.e. a candle.

You can be as comfortable as you like by outfitting your Sing ice fishing shack as much or as little as you like, so that it is either rustic or your home away from home. There is plenty of room to comfortably stand and stretch out to sleep.

HALF-PRICE SALE

Regular Price: $1,500, Sale Price: $750

50% Off Special

The 4×8 footprint gives you plenty of room to fish and commiserate with your fishing partners.

With the Sing Ice Fishing House you can start fishing faster, stay out longer and easily relocate your shelter to follow the fish.

insulated-ice-fishing-house-shanty-lightweight-160-lbsWhen you’re not fishing on the ice, your Sing Ice Fishing House can also be used as:

  • Warming house
  • Camper / sleeper
  • Storage Shed
  • Work station
  • Dark House
  • Emergency housing
  • Playhouse
  • Hydroponic growing station
  • Tool shed

Materials are shipped flat (see photo), can quickly and easily be assembled, disassembled for relocation of storage. Includes all components

ice-fishing-house-ships-and-breaks-down-flat-160-lbsIncludes: 10 pcs 2 inch x 12 inch x 8 ft Sing lumber

5 pcs 4 ft x 8 ft x 1 inch Sing Sandwich panel

How to Buy

To order Sing Ice Fishing Houses submit an order form either by email, info@singhome.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

High End Upscale Fishing Houses

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Ice Fishing Houses are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

This structure could not be built for 10 times the price if built with the equivalent aeronautic industry material, even then, the structure would not have the built-in insulation or superior strength of the patented Sing Core composite material used in the construction of this unit.

 

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How to Build a Big Door

Applications -> Building Components -> Doors -> How to Build a Big Door

Sing Core 37 foot tall true flat doors

There’s a good chance that if you’ve struggled with all the potential problems that one might face with attempting to build a big door that will not warp, bend or twist, there are many challenges that you will face, especially if you don’t want your big door to be extremely heavy. Heavy door cause strain on the hardware and structure increasing the need for regular maintenance and upkeep.

Sing Core makes the largest, most dimensionally, stable large oversize, eco-friendly aluminum doors that are used by the most prestigious millworks and high-end users. Only Sing Aluminum oversized doors can be large, thin and extremely flat.

The beauty of large oversize Sing Aluminum doors is that they can be any height, any width, any thickness and can be manufactured in as little as three days.

The advantage of fusing the Sing Core material with aluminum, is that is nearly impervious to changing weather conditions and retains its true flatness and structural integrity over long spans and is the standout solution for big sliding doors, that will fail if not maintaining perfect straight structural integrity over a long service life.

But Sing Aluminum doors don’ t have to look like aluminum doors at all, because the aluminum can be part of the substrate which can host nearly any exterior material.

Some examples of exterior materials that we have made large oversize Sing Aluminum doors out of include:

  • aluminum (there are many varieties)
  • cement board
  • ceramic tile
  • concrete
  • fiber glass
  • glass
  • MDF
  • metal
  • plastic
  • plywood
  • solid wood
  • stainless steel

… including ballistic materials for bulletproof applications. The possibilities are limited only to any available flat building material.

For the last few years, this emerging aerospace technology has been providing solutions to architects and designers that is top drawer, to say the least. The best-known, oldest, most reliable, high-end millworks in the United States depend on Sing Core to deliver the goods for them when it comes to large, oversize aluminum doors.

This technology is solving large oversize sliding door design solutions for Presidents, Prime Ministers, Kings and the Pope, especially when the application calls for extra strength, oversize or true flat… without compromising weight for strength.

True Flat – Guaranteed

Sing Core is the only door manufacturer that can create aluminum doors that are true flat over long spans, and will not warp, twist or experience extreme deflection under stress. And, thanks to the lightweight properties in comparison to other solid materials available, Sing Core aluminum doors are lightweight, causing less strain on the structure and hardware, even though the size may be very large.

These doors are 10 ft x 16 ft x 2 1/4" thick w/marine-grade plywood exterior.

These doors are 10 ft x 16 ft x 2 1/4″ thick w/marine-grade plywood exterior.

Years of working with the most demanding high-end clients has helped us understand unique requirement to guarantee true flatness of any Sing Core aluminum door. This does not mean that every oversized Sing Core aluminum door is guaranteed to be true flat under all conditions. But we can design the perfect Sing Core Aluminum Door for your specific requirements and guarantee it.

To achieve our true flat guarantee, all you have to do is to provide us with the size (up to 50 ft), the thickness, surface material desired and the intended use for your Sing aluminum door, and we will design for you a door that will meet and exceed your specifications. Take advantage of our expertise and years of serving the most high-end clients around the globe.

How to Coat your Sing Aluminum Door

Sing Aluminum Doors are so versatile, they can easily be painted, just like any other door. For successful painting use an etch primer, just like you wood any normal wood primer. The etch primer has an acid compound that etches itself into the aluminum, so no pre-sanding is necessary, follow-up with the same procedure for painting any other primed door. Of course, you could always add another surface layer of material to have any appearance you desire.

How to Cut, Rip or Trim your Sing Aluminum Door

Many of our clients order Sing Aluminum Door blanks by the truckload. These are basically unfinished, and the finishing, hanging and hardware is done by the client.

In the beginning, one might have concern over working with an aluminum door blank as opposed to a wood door blank in the wood shop that is customarily used for prepping the doors. The good news is that Sing Aluminum Doors can be cut, ripped or trimmed using standard woodworking equipment, There is not need to change saw blades or any other equipment in your standard door shop.

Our standard aluminum doors also offer superb sound deadening qualities and our EPS foam offers a 3.5 R factor per sq inch of thickness. Other R-factors available upon request per your specifications.

Door finishers work with Sing aluminum doors just like any other wood doors. No special handling or extra tools are necessary to accommodate the installation of your Sing Aluminum door.

Click here for more information on Sing Aluminum and other Metal Options

To add solid wood grain to the exterior of your Sing aluminum door requires bonding plywood or MDF in-between the aluminum and the wood grain material.

How to Make a Big Door Photos

How to BuyMetal Composite Sing Core panels are true straight, light and strong.

To order Sing Large Aluminum Doors submit an order form either by email, info@singhome.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Large Aluminum Doors are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

Substitute Architectural Spec # 08 13 16 Aluminum Doors

 

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Stand-Up Computer Workstation

adjustable-height-mobile-sit-stand-computer-workstation-for-stand-up-operatorThe most popular gift for university students, this year, is the standing computer desk.

This ergonomic upright computer desk allows the student to operate the computer while standing, enjoying the health benefits over operating a computer from a sitting position.

MULTI-FUNCTIONAL DESIGN

This unique design offers many options for the student or interior designer, including:

  • sleek design (24.5″ x 46″ x 12″)
  • stack multiples into wall units
  • adjustable shelves
  • use as:
  • bookshelves
  • extra closet space
  • storage
  • moving box
  • dresser

Due to the patented Sing Core material, when used as shelving, each shelf will withstand up to 180lbs of books (or whatever) with no deflection and the upright computer stand’s layout and design takes up little space in a student’s dorm room, while utilizing the shelves beneath to act as storage.

The Sing Upright Computer stand weighs-in at only 18lbs, so it is easy to move from here to there when necessary – and is so light weight, we offer free shipping to you (some assembly required).

People who sit at desks for long periods of time develop health issues similar to those of long-haul truck drivers. Metabolic and digestive systems fail to operate in optimal capacity, leading to weight gain and reduction of overall health, including back pain and higher likelihood of contracting diabetes.

Standing while working at the computer is increasingly the alternative to traditional sitting workstations increasing circulation, reducing blood pressure and promoting better health. Students who use the standing computer work station report greater creativity and less fatigue while working for long hours.

Also by simply using a standing workstation rather than sitting at a desk burns an extra 500 calories a day, just by getting up out of that chair and working at this space-saving alternative that takes up much less real estate than a sitting desk.

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Large Oversized Doors

What can you expect from Sing Core?

The best Large Oversized Doors, oversized pivot door, oversized sliding door or any door of any type, style or size that can be guaranteed not to warp, bend, twist or otherwise fail (including full structure warranty) for 50 years. No door can achieve such high levels of precision, performance or longevity unless it has patented SingCore inside.

How Can I Get a Door with Sing Core Inside?

We are the manufacturers of SingCore. We do not sell retail. We only supply the best architects, builders, manufacturers, millworks and door companies with patented SingCore products that lift and redefine the limitations of weight and strength in building materials such as doors, panels, post and beams.

If you are interested in using patented SingCore in your next project for its Eco-friendly lightweight and high strength characteristics and you are an Architect, Millwork, Trade Professional, or Wholesale/Distributor, please feel free to Click for Pricing.

Homeowners or retail inquiries please contact your local trade professional or favorite door company and tell them you want a door with, “SingCore Inside.”

Large Oversize Doors

 

Sing Core specializes in custom 1-off high-end large oversized doors, sliding doors and aluminum doors. Why? Because no other door manufacturers does huge Eco-friendly doors better. The Sing Core Door manufacturing plant is set up especially to make panoramic doors that are up to 50 feet tall/wide, yet true flat, lightweight and stronger than steel.

See the Sing Best Door definition

Sliding-barn-doors-wine-brewery-lightweight-strength-eco-friendly-true-flat

Huge doors present a variety of complications for designers and installers. Due to structural changes in the materials and changes in the physical environment. A door that appears to be a perfect fit at the time of installation, most likely will be a huge disappointment over time. This causes extraneous maintenance fees, loss of energy, and lack of long life requiring early replacement.

 

True Flat – Guaranteed

3-sliding-exterior-doorsSing Core is the only door manufacturer that can create eco-friendly doors that can be guaranteed true flat regardless of the size, and will not warp, twist or experience extreme deflection under stress. And, thanks to the lightweight properties in comparison to other solid materials available, Sing Core oversized doors though large in size, are lightweight, causing less strain on the structure and hardware. Sing Core doors are available in any height, any width, any thickness.

 

Energy saving doors are becoming more important especially when considering doors of large size. Sing Core large oversize doors are extremely energy efficient due to built-in insulation that adds both energy saving and sound deadening properties.

Sing Core large doors are not only Eco-friendly, lightweight and stronger than steel, they are extremely affordable when compared to other lightweight but strong materials.

This 25 Foot long 10 foot tall door was installed into a Seattle Tech Giant.

25 Foot long 10 foot tall sliding door for a Seattle Tech Giant.

The best-known, oldest, most reliable, high-end millworks in the United States depend on Sing Core to deliver the goods for them when it comes to large, oversize doors. Why? Because Sing Core large doors are the only oversized doors that can outperform any other door in terms of long-lasting satisfaction and guaranteed true flat. Just let us know your expectations and based on our expertise, we will be able to provide you with a solution that we can guarantee.

Challenges of door manufacturing are based on three factors:

1. The skin (surface material)
2. The thickness
3. Door size

Based on years of experience, we know how to manipulate those numbers to your best advantage to make certain that you get the results you desire. If you’re considering an immense large interior or exterior door, you should consider a Sing Core large oversize door that comes with a full 10-year structural warranty.

Large extreme edge pivot swing doors with man door Center for Architecture Design Seattle singcoreSome of our design solutions include very large doors, like large French doors, large church doors, large carriage doors, large closet doors, large cabinet doors and large front doors and in most cases to guarantee true flatness aluminum plays a part in the composite design.

Sing Core oversized entry doors, oversized French doors, oversized front door, oversized interior doors, large glass doors, large patio doors and large entry doors by far exceed the requirements of any other doors available on the market today.

When it comes to large exterior doors, large pocket door, large interior doors, large glass sliding doors, large garage doors or large wooden doors no other door manufacturers can deliver superior results, like Sing Core.

Whether you’re considering a large sliding glass door, large wood doors, large sliding doors exterior, large shop doors, large opening doors or large pivot doors, Sing Core is your one-stop solution for your oversize door, guaranteed.

Lightweight insulated door core 15' length

How to BuyMetal Composite Sing Core panels are true straight, light and strong.

To order Sing Large Doors submit an order form either by email, info@singcore.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Large Doors are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

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Sing Sandwich Gallery