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How to Build a Big Door

Applications -> Building Components -> Doors -> How to Build a Big Door

Sing Core 37 foot tall true flat doors

There’s a good chance that if you’ve struggled with all the potential problems that one might face with attempting to build a big door that will not warp, bend or twist, there are many challenges that you will face, especially if you don’t want your big door to be extremely heavy. Heavy door cause strain on the hardware and structure increasing the need for regular maintenance and upkeep.

Sing Core makes the largest, most dimensionally, stable large oversize, eco-friendly aluminum doors that are used by the most prestigious millworks and high-end users. Only Sing Aluminum oversized doors can be large, thin and extremely flat.

The beauty of large oversize Sing Aluminum doors is that they can be any height, any width, any thickness and can be manufactured in as little as three days.

The advantage of fusing the Sing Core material with aluminum, is that is nearly impervious to changing weather conditions and retains its true flatness and structural integrity over long spans and is the standout solution for big sliding doors, that will fail if not maintaining perfect straight structural integrity over a long service life.

But Sing Aluminum doors don’ t have to look like aluminum doors at all, because the aluminum can be part of the substrate which can host nearly any exterior material.

Some examples of exterior materials that we have made large oversize Sing Aluminum doors out of include:

  • aluminum (there are many varieties)
  • cement board
  • ceramic tile
  • concrete
  • fiber glass
  • glass
  • MDF
  • metal
  • plastic
  • plywood
  • solid wood
  • stainless steel

… including ballistic materials for bulletproof applications. The possibilities are limited only to any available flat building material.

For the last few years, this emerging aerospace technology has been providing solutions to architects and designers that is top drawer, to say the least. The best-known, oldest, most reliable, high-end millworks in the United States depend on Sing Core to deliver the goods for them when it comes to large, oversize aluminum doors.

This technology is solving large oversize sliding door design solutions for Presidents, Prime Ministers, Kings and the Pope, especially when the application calls for extra strength, oversize or true flat… without compromising weight for strength.

True Flat – Guaranteed

Sing Core is the only door manufacturer that can create aluminum doors that are true flat over long spans, and will not warp, twist or experience extreme deflection under stress. And, thanks to the lightweight properties in comparison to other solid materials available, Sing Core aluminum doors are lightweight, causing less strain on the structure and hardware, even though the size may be very large.

These doors are 10 ft x 16 ft x 2 1/4" thick w/marine-grade plywood exterior.

These doors are 10 ft x 16 ft x 2 1/4″ thick w/marine-grade plywood exterior.

Years of working with the most demanding high-end clients has helped us understand unique requirement to guarantee true flatness of any Sing Core aluminum door. This does not mean that every oversized Sing Core aluminum door is guaranteed to be true flat under all conditions. But we can design the perfect Sing Core Aluminum Door for your specific requirements and guarantee it.

To achieve our true flat guarantee, all you have to do is to provide us with the size (up to 50 ft), the thickness, surface material desired and the intended use for your Sing aluminum door, and we will design for you a door that will meet and exceed your specifications. Take advantage of our expertise and years of serving the most high-end clients around the globe.

How to Coat your Sing Aluminum Door

Sing Aluminum Doors are so versatile, they can easily be painted, just like any other door. For successful painting use an etch primer, just like you wood any normal wood primer. The etch primer has an acid compound that etches itself into the aluminum, so no pre-sanding is necessary, follow-up with the same procedure for painting any other primed door. Of course, you could always add another surface layer of material to have any appearance you desire.

How to Cut, Rip or Trim your Sing Aluminum Door

Many of our clients order Sing Aluminum Door blanks by the truckload. These are basically unfinished, and the finishing, hanging and hardware is done by the client.

In the beginning, one might have concern over working with an aluminum door blank as opposed to a wood door blank in the wood shop that is customarily used for prepping the doors. The good news is that Sing Aluminum Doors can be cut, ripped or trimmed using standard woodworking equipment, There is not need to change saw blades or any other equipment in your standard door shop.

Our standard aluminum doors also offer superb sound deadening qualities and our EPS foam offers a 3.5 R factor per sq inch of thickness. Other R-factors available upon request per your specifications.

Door finishers work with Sing aluminum doors just like any other wood doors. No special handling or extra tools are necessary to accommodate the installation of your Sing Aluminum door.

Click here for more information on Sing Aluminum and other Metal Options

To add solid wood grain to the exterior of your Sing aluminum door requires bonding plywood or MDF in-between the aluminum and the wood grain material.

How to Make a Big Door Photos

 

 

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Stand-Up Computer Workstation

adjustable-height-mobile-sit-stand-computer-workstation-for-stand-up-operatorThe most popular gift for university students, this year, is the standing computer desk.

This ergonomic upright computer desk allows the student to operate the computer while standing, enjoying the health benefits over operating a computer from a sitting position.

MULTI-FUNCTIONAL DESIGN

This unique design offers many options for the student or interior designer, including:

  • sleek design (24.5″ x 46″ x 12″)
  • stack multiples into wall units
  • adjustable shelves
  • use as:
  • bookshelves
  • extra closet space
  • storage
  • moving box
  • dresser

Due to the patented Sing Core material, when used as shelving, each shelf will withstand up to 180lbs of books (or whatever) with no deflection and the upright computer stand’s layout and design takes up little space in a student’s dorm room, while utilizing the shelves beneath to act as storage.

The Sing Upright Computer stand weighs-in at only 18lbs, so it is easy to move from here to there when necessary – and is so light weight, we offer free shipping to you (some assembly required).

People who sit at desks for long periods of time develop health issues similar to those of long-haul truck drivers. Metabolic and digestive systems fail to operate in optimal capacity, leading to weight gain and reduction of overall health, including back pain and higher likelihood of contracting diabetes.

Standing while working at the computer is increasingly the alternative to traditional sitting workstations increasing circulation, reducing blood pressure and promoting better health. Students who use the standing computer work station report greater creativity and less fatigue while working for long hours.

Also by simply using a standing workstation rather than sitting at a desk burns an extra 500 calories a day, just by getting up out of that chair and working at this space-saving alternative that takes up much less real estate than a sitting desk.

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Large Oversized Doors

What can you expect from Sing Core?

The best Large Oversized Doors, oversized pivot door, oversized sliding door or any door of any type, style or size that can be guaranteed not to warp, bend, twist or otherwise fail (including full structure warranty) for 50 years. No door can achieve such high levels of precision, performance or longevity unless it has patented SingCore inside.

How Can I Get a Door with Sing Core Inside?

We are the manufacturers of SingCore. We do not sell retail. We only supply the best architects, builders, manufacturers, millworks and door companies with patented SingCore products that lift and redefine the limitations of weight and strength in building materials such as doors, panels, post and beams.

If you are interested in using patented SingCore in your next project for its Eco-friendly lightweight and high strength characteristics and you are an Architect, Millwork, Trade Professional, or Wholesale/Distributor, please feel free to Click for Pricing.

Homeowners or retail inquiries please contact your local trade professional or favorite door company and tell them you want a door with, “SingCore Inside.”

Large Oversize Doors

 

Sing Core specializes in custom 1-off high-end large oversized doors, sliding doors and aluminum doors. Why? Because no other door manufacturers does huge Eco-friendly doors better. The Sing Core Door manufacturing plant is set up especially to make panoramic doors that are up to 50 feet tall/wide, yet true flat, lightweight and stronger than steel.

See the Sing Best Door definition

Sliding-barn-doors-wine-brewery-lightweight-strength-eco-friendly-true-flat

Huge doors present a variety of complications for designers and installers. Due to structural changes in the materials and changes in the physical environment. A door that appears to be a perfect fit at the time of installation, most likely will be a huge disappointment over time. This causes extraneous maintenance fees, loss of energy, and lack of long life requiring early replacement.

 

True Flat – Guaranteed

3-sliding-exterior-doorsSing Core is the only door manufacturer that can create eco-friendly doors that can be guaranteed true flat regardless of the size, and will not warp, twist or experience extreme deflection under stress. And, thanks to the lightweight properties in comparison to other solid materials available, Sing Core oversized doors though large in size, are lightweight, causing less strain on the structure and hardware. Sing Core doors are available in any height, any width, any thickness.

 

Energy saving doors are becoming more important especially when considering doors of large size. Sing Core large oversize doors are extremely energy efficient due to built-in insulation that adds both energy saving and sound deadening properties.

Sing Core large doors are not only Eco-friendly, lightweight and stronger than steel, they are extremely affordable when compared to other lightweight but strong materials.

This 25 Foot long 10 foot tall door was installed into a Seattle Tech Giant.

25 Foot long 10 foot tall sliding door for a Seattle Tech Giant.

The best-known, oldest, most reliable, high-end millworks in the United States depend on Sing Core to deliver the goods for them when it comes to large, oversize doors. Why? Because Sing Core large doors are the only oversized doors that can outperform any other door in terms of long-lasting satisfaction and guaranteed true flat. Just let us know your expectations and based on our expertise, we will be able to provide you with a solution that we can guarantee.

Challenges of door manufacturing are based on three factors:

1. The skin (surface material)
2. The thickness
3. Door size

Based on years of experience, we know how to manipulate those numbers to your best advantage to make certain that you get the results you desire. If you’re considering an immense large interior or exterior door, you should consider a Sing Core large oversize door that comes with a full 10-year structural warranty.

Large extreme edge pivot swing doors with man door Center for Architecture Design Seattle singcoreSome of our design solutions include very large doors, like large French doors, large church doors, large carriage doors, large closet doors, large cabinet doors and large front doors and in most cases to guarantee true flatness aluminum plays a part in the composite design.

Sing Core oversized entry doors, oversized French doors, oversized front door, oversized interior doors, large glass doors, large patio doors and large entry doors by far exceed the requirements of any other doors available on the market today.

When it comes to large exterior doors, large pocket door, large interior doors, large glass sliding doors, large garage doors or large wooden doors no other door manufacturers can deliver superior results, like Sing Core.

Whether you’re considering a large sliding glass door, large wood doors, large sliding doors exterior, large shop doors, large opening doors or large pivot doors, Sing Core is your one-stop solution for your oversize door, guaranteed.

Lightweight insulated door core 15' length

 

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Sing Sandwich Gallery

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Hurricane Door

Applications -> Building Components -> Doors -> Hurricane Door

Sing-Core-Hurricane-Door-Exterior-InteriorThe Sing Core Hurricane Door is the best extreme weather condition door designed to be hurricane-proof without compromising the beauty and elegance of a solid hardwood door.

The secret of the Hurricane Door is in the utter strength of this special door. Certainly there are other hurricane-resistant doors, but their strength comes at a high price: Heavy weight. Sing Core Hurricane Doors are lightweight, yet stronger than steel pound for pound.

Simple Elegance

Steel hurricane doors are extremely heavy, and frankly unattractive. The beauty of the Sing Core Hurricane Door is also incorporated in the overall design of the door. The French door design is sleek styling that is inviting as well as attractive in appearance.

There are unique interior and exterior views of the door. The Sing Core Hurricane Door’s exterior surface is weatherproof fiberglass (FRP) and the interior hosts the natural solid hardwood surface of your choice.

Superior Strength

Breaking down the Sing Core Hurricane Door design, we begin with a core of patented Sing Core material, endowing the door with both lightweight, super-strength and anti-warp attributes. The core is then sandwiched between two wood skins.

The exterior surface is covered in weatherproof fiberglass (FRP) and the interior surface made of a beautiful, natural hardwood in your choice of Maple, Cherry, Oak, VG Fir or Walnut.

Sing-Hurricane-Door-Illustration-2

Your Sing Core Hurricane Door is avalable in the following Hardwood Species:

sing-maple sing-cherry sing-oak sing-vg-fir sing-walnut
MAPLE CHERRY OAK VG FIR WALNUT

Other hardwood species or interior surfaces are available upon request.

Completely Customizable

Your Sing Core Hurricane Door can be modified to your specifications. The interior surface of your extreme weatherproof door can host nearly any material. Some of our more popular variations include aluminum, steel, plastic, fiberglass and concrete, amongst other special requests.

Any Size Door

The Sing Core Hurricane Door is available in any traditional size, and we manufacture hurricane doors up to 50 feet.

Hurricane Rating

Customer will need to perform lab tests to certify hurricane rating for local code compliance.

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Large Oversize Sliding Doors

sliding-door-perfectly-straight-gap-high-performance-pocket-door-true-flat-high-end-guaranteedTrue Flat for Perfectly Straight High Performance

When our clients will not settle for second-best, they rely on our expertise in making true flat sliding doors that are perfectly straight for high performance to satisfy the most demanding applications.

Big sliding doors present challenges because the slightest warp, twist or cupping can not only affect the performance, but possibly more importantly, any deflection will be noticeable in the gap between the door and the wall.

In most cases, nearly any sliding door will appear to be straight upon installation, but only Sing Core sliding doors can maintain their true flat integrity for centuries and are guaranteed for up to 50 years.

When it makes sense to seek out only the best tried and true flat solution in sliding door technology regardless of size, you will agree with our clients that Sing Core is the only solution (see testimonial).

Warp free large sliding doors by Sing Core

Big Sliding Doors

Sing Core is the secret ingredient inside our large, oversize sliding doors and other large doors that are true flat, eco-friendly and built to last.

If you are looking for a large sliding door solution that gives you the Sing Core sliding door advantages, like light weight, superior strength, long life and flat, then you’ve come to the right place.  Just let us know your expectations and based on our expertise, we will be able to provide you with a solution that we can guarantee.

Sing Core big sliding doors are not only revolutionary in their design, but each huge sliding door helps to make the world a better place. With our commitment to sustainability you can have an American-made, eco-friendly large oversize sliding door that will last the test of time.

For the last few years, this emerging aerospace technology has been providing solutions to architects and designers that is top drawer, to say the least. The best-known, oldest, most reliable, high-end millworks in the

museum sliding doors (3)

United States depend on Sing Core to deliver the goods for them when it comes to large, oversize sliding doors.

This technology is solving large oversize sliding door design solutions for Presidents, Prime Ministers, Kings and the Pope, especially when the application calls for extra strength, oversize or true flat… without compromising weight for strength.

Sing Core is making this technology available to anyone who wants a large fashionable, lightweight sliding door, like:

  • Aluminum Sliding Door

    Large Aluminum Door

  • Indoor Sliding Doors
  • Outdoor Sliding Doors
  • Warehouse Sliding Door
  • Large Room Dividers
  • Great Room Separators
  • Large Sliding Barn Doors
  • Oversize Sliding Garage Doors
  • Big Sliding Glass Doors
  • Large Sliding Partitions
  • Large Sliding Room Partitions
  • Big Sliding Shop Doors
  • Immense Sliding Walls
  • Large Sliding Wardrobe Closet Doors
  • Huge Vinyl Sliding Patio Door
  • Oversize Wood Sliding Patio Door

Just to name a few. The beauty of the Sing Core large oversize sliding door technology is that your door can be made out of nearly of any exterior material that you can imagine and we can guarantee your big door to be true flat over long spans, and will not warp, twist or experience extreme deflection under stress. And, thanks to the lightweight properties in comparison to other solid materials available, Sing Core oversized doors though large in size, are lightweight, causing less strain on the structure and hardware. Sing Core doors are available in any height, any width, any thickness.

 

large sliding doors guest bedroom lightweight high strength stronger than steel 50 yr warp free guarantee

 

 

Some examples of materials that we have made sliding doors out of include:

  • aluminumBack Camera
  • cement board
  • ceramic tile
  • concrete
  • fiber glass
  • glass
  • MDF
  • metal
  • plastic
  • plywood
  • solid wood
  • stainless steel

… including ballistic materials for bulletproof applications. The possibilities are limited only to any available flat building material.

 

Sing Core Large Veneer Doors

As one of our high end options we offer the most appealing wood veneer doors for your enjoyment.  With our special core and patented and patent pending methods, we supply exquisite hard wood veneer doors that appear just like solid wood, even when looking at our doors from the side.  This allows you to achieve the beautiful look of solid wood while still maintaining the weight advantage of using our patented and patent pending core.    

Hemlock Large Veneer Doors

No one else can make a large veneer door like ours.  Because of the warp free quality of our doors we can make them bigger, stronger, lighter in weight, and more warp free compared to other large veneer doors.  Through our patented and patent pending methods, we have solve all of the problems with making large veneer doors to any specifications.

White oak large veneer door

 

Versatility

Remember, Sing Core technology is completely customizable to your specifications as they are available in any length, any width and any thickness and bonded to any exterior finish.

We are so certain that Sing Core is the solution to your green building challenges that we offer a 100% refund for any prototype order, for those who want to test drive any form of Sing Core products for use in their applications, so you have nothing to lose. Click Here for our convenient online order form.

 

 

 

 

 

 

 

 

 

sliding door

Your sliding door could be a giant chalk board or magnetic display

See also Sing Honeycomb Sliding and Pocket Doors, Sliding Patio and French Doors and Doors

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Aquatic

Sing Core Aquatic Solutions

Sing Core comes to the rescue of underwater and water repellant applications by offering superior strength while remaining lightwight, and of course, waterproof.

Fiberglass water tank

Fiberglass water tank can be used for a hot tub, fish tank or even water storage.

 

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Sing Dressers

Sing Honeycomb Dressers

 

The Sing Honeycomb Bookcase brings a clean, modern feel to your bedroom.This bookshelf is portable, lightweight, and easy to assemble. Our bookcases are made with Pacific Northwest cedar inlaid with eucalyptus.

Sing Dressers showcase over-sized drawers in an elegant four-sided frame. Because the strength of our drawers stem from the torsion box side panels, our drawers do not need middle supports. This allows us to create over-sized drawers that are strong, and lightweight. We precision place the sliding mechanisms for our drawers so they open and close smoothly and sit flush to the frame.

Choose from our pre-designed 3 or 5 drawer models, or do a custom order where you pick the dimensions and skin type. Click here to get started with a custom order.

We offer a Sing lifetime structural guarantee.

Three Drawer Dresser:

Style: Contemporary

Size: 47″ Wide 32 3/4″ Tall 20″ Deep

Drawer Size: 41 3/4″Wide 9″High 17″Deep

Color: Natural Wood Veneer

Weight: 95 lbs

Click photos to englarge

  • Five Drawer Dresser:

  • Style: ContemporarySize: 50” L x 20” W x 47” HDrawer Size: 41 3/4″ Wide x 9″ High x 17″ Deep

    Color: Natural Wood Veneer

  • Weight: 110 lbs

 

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Product Applications

SINGCORE is Torsion Box

Sing Core is introducing our new torsion box technology. (click here to see Google image search of torsion box).

With our patented Sing torsion box core we can create wood and metal composite panels or post and beams that make solid wood and other solid material such as concrete, aluminum, steel, plastic less desirable.

Sing Core Torsion Box panels are dimensionally stable, lightweight, and have a very high strength/weight ratio.

Click here to learn more about our torsion box technology.

Products made with the Sing Core torsion box technology:

Doors

Museum & Trade show Panels

Sing Core Sandwich Panels

Sing Metal Composite Panels

Sing Post & Beams

Sing Ceilings

Furniture

Flooring

Log Homes

Sing Tiny Houses

 

Unique Applications:

Sing Dunnage and Storage Solutions

Sing Panel Applications:

Sing Core Sandwich Panels

Sing Panels

Our panels are sandwiched using the patented Sing Honeycomb core. Our Honeycomb core has been tested by the University of Washington to reach 660 psi compression strength, a sizable improvement over foam door cores, which reach less than 2 psi compression strength. Sing Honeycomb Core is the strongest, most lightweight, and most eco-friendly core ever made.


Sing Honeycomb DoorsDoors

Patented Sing Honeycomb doors are lightweight, high strength and insulated. Sing Honeycomb doors have been used as carriage doors, sliding doors, sliding walls, bifold, and industrial sliding doors, to name a few. The surface can be metal, fiberglass, wood, ceramic tile, or even cement board. We guarantee all doors for flatness and straightness. We offer custom sizes for specialty projects!


 

Sing Core Museum PanelsMuseum & Trade Show Panels

Trade show panels weigh an average of <1/2-1 lb. per square foot. Our panels will enhance the visual quality of your products and display, especially when used in combination with Sing Honeycomb flooring. Perfect for artists, welders, salesman and anyone else looking for a beautiful lightweight display booth.


 

Sing Core Metal Composite PanelsAluminum & Other Metal Composites

Our metal composite panels are sandwiched using the patented Sing Honeycomb core. Sing Honeycomb is the strongest, most lightweight, and most eco-friendly core ever made.


 

Sing Core Metal Composite PanelsFiberglass Applications (FRP) & Plastics

Our fiberglass- and plastic-skinned panels have all the benefits of typical fiberglass or plastic panels but with the added strength and weight savings of our Patented SingCore.


 

SingCore Post and BeamsSing Post & Beams

Our Posts & Beams are stronger, lighter, straighter and more eco-friendly than anything else available. The versatility offered on our posts and beams is astonishing. Take a look for yourself.


 

Sing Core Ceiling PanelsSing Ceilings

Sing Ceilings are the most unique ceilings on the market.

The strength, weight and custom properties offered by Sing Ceiling Systems will blow you away. Your imagination is the only limiting factor.


 

Sing Core FurnitureFurniture

Sing Honeycomb Furniture offers style, strength and light-weight in one attractive package. Made from our patented Sing Honeycomb Core, you are assured that the furniture you purchase could last beyond your lifetime.


 

Sing Core Insulated FlooringFlooring

Sing Honeycomb wide plank flooring uses our torsion box core, and is the widest and longest insulated flooring ever made. The flooring is extremely dimensionally stable. We use 5 coats of urethane at our factory. The floor is quiet, warm and inviting.


 

Sing Log HomesLog Homes

Our log homes have the highest insulation and precision ratings in the log home industry. We offer DIY: Log Home Kits & Design Friendly log homes. Builds quick and easy, looks fantastic and lasts hundreds of years!


 

Sing Tiny House, Sheds and Storage BoxesSing Tiny house, Sheds and Storage Boxes

Lightweight insulated panels (R6.5-sq. in.) make up the exterior of the Tiny house. Using Sing technology, Tiny houses are structurally superior to anything else on the market! Create a livable space during home remodeling, on a place where you could not normally build, or at a campsite or wilderness location; as with all Sing Honeycomb products, the possibilities are limitless. Our Honeycomb sheds and storage containers are an excellent choice for all of your storage needs!