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New Revolutionary Door Technology by Sing Core

We offer our services to support door manufacturers in building stronger, lightweight, high precision and warp-free (AWI warp standard) insulated doors using our patented and patent pending Sing Door Blanks and Sing Stile and Rail frames.

Sing Core’s specialty is assisting to create incredibly large and extremely wide door panels which door manufacturers can utilize to build the most challenging high-end doors.

Large Quantity Production Runs

We can also assist in the high-quantity production runs for doors using our facility to pre-build base doors which might otherwise create a bottleneck for common door manufacturers. We love taking over the assembly line bulk of your large door orders with rapid turnaround times.

You choose your method of building your Sing Core door blanks:

1. Sing Door Core Panel

You specify the length, the width, and thickness of your Sing door blank, built to your specifications. You determine the insulation value and skin material, and we do the rest. The Sing door core panel method is the strongest and best Eco-friendly insulated door solution for any sized door, even large oversized wooden doors, available in almost any style.

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2. Stile and Rail Door Frame

For our customers and their clients who prefer the standard design of stile and rail doors, we provide the manufacture of a stile and rail formatted frame made of any combination of Sing panel, post and beam configurations to create the most sustainable stile and rail doors, which are finished by only the best millworks and custom door manufacturers. Sing Core provides the most significant improvement to stile and rail technology (besides automation) in the last 100 years to create the strongest, lightweight, most high-precision, and warp-free performance in the history of the door industry.

Doors of Almost Any Style Could be Made with Sing Core Inside

1. Pivot Doors

Pivot doors are the highest and best use of Sing Core because for the most part, pivot doors are quite large in size and are often much thicker than a standard door. If your intention is to feature a real wood finish, you know you’re going to be in trouble, that’s when the warp-free attributes of patented Sing Core shines through as the only way to build a large wood door which can be guaranteed to offer warp-free performance over time: 50 years, guaranteed, on professional grade doors.

2. Sliding Doors / Pocket Doors

Sliding Doors often present problems when they are very large due to their sensitivity and tendency to move, bend, or cup in response to changes in the environment, for which Sing Core is the perfect solution.

Large bypass sliding doors are likely to deface, scar, or otherwise damage themselves if they are not kept straight and true by being built with Sing Core inside in advance of bypass door failure.

Pocket doors, which are the most problematic of all sliding doors, because they hide within a cavity are highly benefited from being built with Sing Core inside. If warped, the finish of the door may be compromised as it brushes against the frame or cavity’s interior, and if it cups or bends too far, may become lodged either inside or outside of the pocket unable to open and close as a door. Sing Core keeps them straight and true.

3. Hinged Doors

Hinged doors are for the most part manageable even when facing a certain degree of warp, which is normal in normal sized doors. Problems arise when doors are very large, especially if over 7 ft. tall or 3.5 ft. wide. Any movement or change in the door’s being compromised is increased exponentially in relation to the dimensions of the door. Not a problem with Sing Core’s professional door blanks.

Diverse types of hinged doors, such as French doors, sliding folding doors, front entry doors, and carriage doors (among other types of hinged doors), all present varying challenges when migrating from the drawing board to the real world, and Sing Core makes the difference.

Door Sizes

While Eco-friendly insulated Sing door blanks could be used in doors of any size, the efficacy is maximized in door performance in any door over 7 ft. tall and 3.5 ft. wide. This is why you find Sing Core inside the largest doors in high-end homes, businesses, and industrial sites, because it’s the only way to build a large door which can remain straight and true, regardless of the size of the door, while still remaining lightweight.

Door Shapes

Since every door slab manufactured by Sing Core is likened unto a one-of-a-kind piece of art, architects and designers are free to create a door of any size and shape using any available flat building material.

Sing door slabs can be created to accommodate any shaped design in any thickness, and so it goes for any shaped light cutout for glass openings.

Skin Options

Sing door slabs are available in almost any skin you want, limited only by flatness (surface material must be flat), ability to be laminated, and availability.

Some examples include, paint grade plywood, aluminum, brass, cement board, cold rolled steel, concrete, diamond plate steel, fiberglass, FRP, galvanized steel, glass, hot rolled steel, LVL, Masonite, stainless steel, any wood species including exotic species, and many more.

Our most common specialty includes the cold pressing of solid wood stave to our patented and patent pending core material, resulting in natural wood doors that can be guaranteed to remain warp-free for 50 years. Unheard of in the wood working industries. We also supply high end millworks with hot-press-ready warp-free substrates to apply their skins to.

Light Openings

Available in any size and any shape, based on your drawing(s).

STC-rated Sound Doors

We assist in the creation of sound reducing or sound proof doors which can be STC-rated at our local world-renowned pro sound testing lab. Some typical composite configurations include combinations of steel, sheetrock, MDF, and other materials to achieve the sound proof results to meet your specifications.

Fire Proof Doors

We build fire proof doors to your specs and can have them rated at the fire-rating facilities selected by our fire proof door clients.

And that’s just scratching the surface…

Imagine all the possibilities… Click Here for More

Don’t Get Stuck with a Fake Sing Door

Does Your Door Have Sing Core Inside?

If your door has Sing Core inside it can come with a full 50-year warp-free guarantee. No other door can be guaranteed like that, unless it has Sing Core inside.

It is rare, but there have been occasions when a door has warped, when someone thought it had Sing Core inside, but it did not.

For instance, last year, an architect in Florida specified a large wooden door with Sing Core inside. The contractor contacted Sing Core and received an initial price quote.

Nine months later, we received a call from the architect who had been contacted by the building department that reported that a large wooden door with Sing Core inside had warped.

We searched our records and could not find any record of the job. We did discover the initial price quote request from the contractor who must have found a different way to make the large door.

Your large door with Sing Core inside comes with a certificate of authenticity and guarantee.

Be forewarned, if your large wooden door doesn’t have Sing Core inside, you can expect it to warp.

Make sure your large doors have Sing Core inside.

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Swinging Doors the Best Hinged Door

Sing Core has been assisting the best high end custom door manufacturers create the most magnificent swinging doors using the best hinged door known. Only the best, most exclusive upscale architects, designers and ultra-custom door makers know if you want the best hinged door for the highest degree of precision, performance and prestige, you want your door to have Sing Core inside.

The Only 50 Year Warp-free Guarantee and full structure warranty

Hinged Door Warp-free Hinged Door Guarantee

Building a door with Sing Core inside is the only way to create a door that can be guaranteed not to warp, bend, twist or otherwise fail for 50 years, including a full 50 year structure strength warranty. While other doors may be guaranteed for 10 years, most or one or two years, if they are guaranteed at all. Doors over seven or eight feet tall are normally excluded from any warranty due to their tendency to warp the next season.

With Sing Core you can create Eco-friendly swinging hinged doors that are insulated, lightweight, high strength. No need to add extra door hardware to help keep the door straight over time (door manufacturers add extraneous hinges in an effort to keep the door straight). But warp-prone hinged doors, even if they have a full length piano hinge, still warp on the side that latches, and a door that does not operate and cannot be secured is not much of a door at all.

Airtight Hinged Door Seals

Maintaining a perfect airtight seal is of primary importance, plus the added insulation characteristics of any door with Sing Core inside increases climate control while adding sound-deadening qualities not found in other doors, especially in high end laboratories, industrial environments, commercial applications, and homes.

Superior Exterior Hinged Door Applications

Exterior hinged doors often cause problems (especially if they are over 7 ft tall) because one side of the door faces the interior of the structure while the other side of the door faces the elements.

Hinged Panel Doors

Panel doors are assembled of wood (or other material) with separate pieces oriented in cross grain patterns to help mitigate the potential door warping. While this method is somewhat effective, the resulting door does not offer much in the way of high precision, insulation, or performance, but they are pretty. The craftsmanship of a well-made stile and rail door is very elegant and the way the different pieces are joined together offers a certain intrigue when examining the door, especially if it is a wood grain door. But consider the Sing solution…

Sing Raised Panel Door

The Eco-friendly Sing raised panel door is a huge improvement over the traditional stile and rail door, in that it is extremely high-precision (+/- .06 in.) lighter in weight (a fraction of the weight of those solid wood panel doors), insulated for climate control and sound deadening, and stronger than steel pound of pound enabling professional raised panel doors with Sing Core inside to be guaranteed warp-free (will not warp, bend twist, cup or otherwise fail) for 50 years, including full structure warranty. No other door can do all that, and be so versatile.

While a Sing raised panel door can look just like a standard 6 panel door made via the old-fashioned stile-and-rail door manufacturing method, making a raised panel door with Sing Core inside is quite different.

The most important component of the Sing raised panel door is the patented Sing Core material which consists of a hybrid composite of vertical grain torsion box grid filled with rigid recycled foam insulations sandwiched between two stress skins and superiorly bonded with formaldehyde-free adhesive. This gives your door the strength and integrity you’ve always dreamed about. Install the door, and no worries about service calls due to door warp.

The Best Millworks and Custom Door Manufacturers

The best millworks and custom door manufacturers know that the only way to deliver a truly premium product to their high end clientele is to provide them with doors which they make with Sing Core inside, enabling them to guarantee their doors for 50 years, backed by Sing Core’s written guarantee. We take all the hassle and risk out of delivering the best base materials for the best companies and their best customers, bar none.

The Best Flush Doors

Sing Core provides door manufacturers with the best door blanks and flush doors to be used as the best canvases to showcase the artistry and craftsmanship of the finest custom door makers in the world.

Again, if you want to make your Sing flush door look like a panel door, like, say a 6 panel door, the door artisan simply adds the 6 panels and trim to the door’s surface. This is a common approach, especially in door replacement of historically preserved architecturally challenging maintenance and upgrades.

Sing doors are often considered the best replacement doors, especially in exterior door replacement due to the weatherproof door’s characteristics.

Your flush doors with Sing Core inside can easily be modified by adding custom molding, trim or cutting custom lite  cutouts for glass installation in any shape at any location to achieve your desired results.

“How can I get doors with Sing Core inside?”

It’s easy. All you have to do is to contact your favorite millwork or custom door manufacturer and tell them what kind of door you want, including the height, width, thickness, style and look you want (you can even bring in a picture of one that you’ve found in a book, magazine, or on the Internet. They will work in concert with Sing Core to make all your door dreams come true.

You can be among the growing many who can proudly proclaim that their doors have, “Sing Core inside.”