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New Revolutionary Door Technology by Sing Core

We offer our services to support door manufacturers in building stronger, lightweight, high precision and warp-free (AWI warp standard) insulated doors using our patented and patent pending Sing Door Blanks and Sing Stile and Rail frames.

Sing Core’s specialty is assisting to create incredibly large and extremely wide door panels which door manufacturers can utilize to build the most challenging high-end doors.

Large Quantity Production Runs

We can also assist in the high-quantity production runs for doors using our facility to pre-build base doors which might otherwise create a bottleneck for common door manufacturers. We love taking over the assembly line bulk of your large door orders with rapid turnaround times.

You choose your method of building your Sing Core door blanks:

1. Sing Door Core Panel

You specify the length, the width, and thickness of your Sing door blank, built to your specifications. You determine the insulation value and skin material, and we do the rest. The Sing door core panel method is the strongest and best Eco-friendly insulated door solution for any sized door, even large oversized wooden doors, available in almost any style.

Click Thumbnail to View Photos

2. Stile and Rail Door Frame

For our customers and their clients who prefer the standard design of stile and rail doors, we provide the manufacture of a stile and rail formatted frame made of any combination of Sing panel, post and beam configurations to create the most sustainable stile and rail doors, which are finished by only the best millworks and custom door manufacturers. Sing Core provides the most significant improvement to stile and rail technology (besides automation) in the last 100 years to create the strongest, lightweight, most high-precision, and warp-free performance in the history of the door industry.

Doors of Almost Any Style Could be Made with Sing Core Inside

1. Pivot Doors

Pivot doors are the highest and best use of Sing Core because for the most part, pivot doors are quite large in size and are often much thicker than a standard door. If your intention is to feature a real wood finish, you know you’re going to be in trouble, that’s when the warp-free attributes of patented Sing Core shines through as the only way to build a large wood door which can be guaranteed to offer warp-free performance over time: 50 years, guaranteed, on professional grade doors.

2. Sliding Doors / Pocket Doors

Sliding Doors often present problems when they are very large due to their sensitivity and tendency to move, bend, or cup in response to changes in the environment, for which Sing Core is the perfect solution.

Large bypass sliding doors are likely to deface, scar, or otherwise damage themselves if they are not kept straight and true by being built with Sing Core inside in advance of bypass door failure.

Pocket doors, which are the most problematic of all sliding doors, because they hide within a cavity are highly benefited from being built with Sing Core inside. If warped, the finish of the door may be compromised as it brushes against the frame or cavity’s interior, and if it cups or bends too far, may become lodged either inside or outside of the pocket unable to open and close as a door. Sing Core keeps them straight and true.

3. Hinged Doors

Hinged doors are for the most part manageable even when facing a certain degree of warp, which is normal in normal sized doors. Problems arise when doors are very large, especially if over 7 ft. tall or 3.5 ft. wide. Any movement or change in the door’s being compromised is increased exponentially in relation to the dimensions of the door. Not a problem with Sing Core’s professional door blanks.

Diverse types of hinged doors, such as French doors, sliding folding doors, front entry doors, and carriage doors (among other types of hinged doors), all present varying challenges when migrating from the drawing board to the real world, and Sing Core makes the difference.

Door Sizes

While Eco-friendly insulated Sing door blanks could be used in doors of any size, the efficacy is maximized in door performance in any door over 7 ft. tall and 3.5 ft. wide. This is why you find Sing Core inside the largest doors in high-end homes, businesses, and industrial sites, because it’s the only way to build a large door which can remain straight and true, regardless of the size of the door, while still remaining lightweight.

Door Shapes

Since every door slab manufactured by Sing Core is likened unto a one-of-a-kind piece of art, architects and designers are free to create a door of any size and shape using any available flat building material.

Sing door slabs can be created to accommodate any shaped design in any thickness, and so it goes for any shaped light cutout for glass openings.

Skin Options

Sing door slabs are available in almost any skin you want, limited only by flatness (surface material must be flat), ability to be laminated, and availability.

Some examples include, paint grade plywood, aluminum, brass, cement board, cold rolled steel, concrete, diamond plate steel, fiberglass, FRP, galvanized steel, glass, hot rolled steel, LVL, Masonite, stainless steel, any wood species including exotic species, and many more.

Our most common specialty includes the cold pressing of solid wood stave to our patented and patent pending core material, resulting in natural wood doors that can be guaranteed to remain warp-free for 50 years. Unheard of in the wood working industries. We also supply high end millworks with hot-press-ready warp-free substrates to apply their skins to.

Light Openings

Available in any size and any shape, based on your drawing(s).

STC-rated Sound Doors

We assist in the creation of sound reducing or sound proof doors which can be STC-rated at our local world-renowned pro sound testing lab. Some typical composite configurations include combinations of steel, sheetrock, MDF, and other materials to achieve the sound proof results to meet your specifications.

Fire Proof Doors

We build fire proof doors to your specs and can have them rated at the fire-rating facilities selected by our fire proof door clients.

And that’s just scratching the surface…

Imagine all the possibilities… Click Here for More

Don’t Get Stuck with a Fake Sing Door

Does Your Door Have Sing Core Inside?

If your door has Sing Core inside it can come with a full 50-year warp-free guarantee. No other door can be guaranteed like that, unless it has Sing Core inside.

It is rare, but there have been occasions when a door has warped, when someone thought it had Sing Core inside, but it did not.

For instance, last year, an architect in Florida specified a large wooden door with Sing Core inside. The contractor contacted Sing Core and received an initial price quote.

Nine months later, we received a call from the architect who had been contacted by the building department that reported that a large wooden door with Sing Core inside had warped.

We searched our records and could not find any record of the job. We did discover the initial price quote request from the contractor who must have found a different way to make the large door.

Your large door with Sing Core inside comes with a certificate of authenticity and guarantee.

Be forewarned, if your large wooden door doesn’t have Sing Core inside, you can expect it to warp.

Make sure your large doors have Sing Core inside.

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48 Million Dollar Estate

This luxurious former James Woods $48 Million dollar estate in the hills of Beverly Hills is an example of the kind of home which features the Sing door solution. While featuring art by Picasso and Warhol, the art pieces are not included in Hilton & Hyland’s asking price.

1520-gilcrest-dr-beverly-hills-ca-california-90210-sing-core-doors

Located at 1520 Gilcrest Dr Beverly Hills, CA 90210, this a Single family located in Beverly Crest, CA, in Los Angeles county the doors are large in size and may have electronic controlled operation which makes the lightweight and high strength of SingCore the perfect match for high precision and longevity throughout the life of a project as glamorous as this one.

Designed to impress, this newly built 15,000 square-foot modernist home certainly stands out from the crowd with it’s 210-foot infinity edge pool, art gallery, 22-person home theater, wine room and outdoor entertaining pavilion. Along with that comes six bedrooms, ten bathrooms, a spectacular guest house, all the furnishings and three fully stocked bars.

You will see this home featured in the media including this article in the Wall Street Journal and featured on Houzz thanks to the experts working on the project including Bonura Building Inc. – Architects and General Contractors.

Existing 5,000 sq. ft. Craftsman remodeled and added an additional 10,000 sq. ft. of master suite/family/theater and guest house, plus Gazebo.

1520 Gilcrest Drive, Beverly Hills from Abode Entertainment on Vimeo.

For more information, see:

http://www.1520gilcrest.com/

http://www.houzz.com/projects/1982894/gilcrest

http://la.curbed.com/2016/7/27/12287648/beverly-hills-mansion-picasso-warhol

http://www.wsj.com/articles/beverly-hills-spec-house-asks-48-million-1469464710

https://www.facebook.com/Bonura-Building-Inc-Architects-and-General-Contractors-175093799195825/

 

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Doors Doors Doors

Sing Door Gallery

 

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Door Stile Rail

Applications -> Building Components -> Doors -> Sing Stile and Rail Doors

Sing Stile and Rail Doors

SINGCORE-The new generation of door making is an alternative to the old stile and rail door which has dominated the market for the last 100 years.

 

torsion box, sandwich panel, honeycomb panel, lightweight panel

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

The new technology developed and patented by inventor Peter Sing makes doors stronger ,more lightweight, saves more energy and is more dimensional stable than any stile and rail door. Best of all it is more affordable due to the reduction in labor used to produce Sing Panels and that savings is passed down to you and your customers.
The new Sing torsion box door frame is labor saving, earth friendly, the best of all it makes for a long lasting door.

Our Sing Stile and Rail Doors fill a need in the sliding glass door niche because our cores are not only lighter than standard solid wood, fiberglass and composite door cores but our cores are stronger providing a longer lasting door core with a structural guarantee of 10 years which is about 9 years longer than the standard guarantee out there.

Sing Honeycomb Oversized Door Finger PushIt’s so easy to use Sing Panels to make beautiful doors of any size. Sing Door Panels have a ten year warranty for interior use. For external use, we offer marine grade plywood. If you need strength, lightweight, insulation, and true flatness, Sing has the answer!

How to Buy

Sing Door Panels are easy to order.  You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within two business days.

Sing Door Products

Carriage Doors
Sliding/Pocket Doors
Interior
Exterior
Overhead

 

Get custom doors without the custom pricing!

Sing Honeycomb Panels are available at a fraction of the price of conventional sliding door panels, and require half the work. Sing Door Panels are insulated, lightweight, strong and more dimensionally stable than solid wood panels!

Choose Sing for all your Door Panels!  When using Sing Panels, you design your own door by adding the trim, paint, and hardware. Sing Door Panels are great for millwork shops and door builders. Special pricing is available to distributors and retailers.

The typical 1.5″ solid wood edging is adaquate for door hinges but add solid wood blocking to your door core for added hardware or door knob needs.

Order the typical flat panel door or add trim to the panel to achieve the raised panel look.

Skin Options

To see typical skin options click here.

How to Order

Stock Doors Available:
Sing Door Panels (4’ x 8’ or smaller) just fill out the order form.

Order Custom Sizes:
To order custom doors sizes, submit an order form. We’ll respond with a quote within two business days.

How to Install the Glass

 

 

SINGCORE sliding glass doors can do anything a traditional stile and rail door can and more.

How to build.

On the left are patented Sing honeycomb stile and rail. On the right is veneer (walnut) ready for gluing onto the patented Sing honeycomb stile and rail.

 

Apply glue to our patented Sing honeycomb stile and rail.

 

Press veneer to patented Sing honeycomb stile and rail. Most honeycomb panels cannot handle the high pressure and temperatures of the hot press, Sing honeycomb can.

 

Stile and Rail after the veneer has been pressed on.

 

See how straight the patented Sing honeycomb stile and rail are, yet they are still incredibly strong and lightweight.

 

Drill holes to accept dowels.

 

Doweled and glued.

 

Router out the end if hardware is to be installed

Stained and ready for glass and installation.

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