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Sing Core News at 11

Here are approximate weights for 4×8 panels for your reference

Weights for 4×8 Panels With 1.5” Solid Edge
Skins Thickness Weight
1/8” 2” 48 lbs
1/4” 2” 65 lbs
1/2” 3” 113 lbs

We’re at the Las Vegas Market Show

Hello everyone,

Sing Core is currently on the 3rd floor of the C building at the World Market Center in Las Vegas. We’ll keep everyone updated on how things are going. We’ve been meeting great people and businesses who see the great potential Sing Core has.

How to build your Sing Tiny House

Step 1

Put Sing Honeycomb Panel on top of treated timber foundation frame structure

Step 2

Connect floor and wall panels together using screws and glue

Step 3

Remove honeycomb core to implant solid wood for stronger fastening

Step 4

Connect wall and roof by implanting solid wood for roof to fasten using the lightweight panel roofing and walls

Our recent Puyallup Show Pic

Here is a pic of the show we did at the Puyallup Fair in Puyallup, WA

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How to Build Large Non-warp Exterior Sliding Doors

Non warp sliding doors in Manhattan New York best lightweight high strength doorsLarge sliding doors are a challenge for any door manufacturer, especially if they are more than 7 ft. tall because they will warp, compromising the performance of the sliding doors and causing strain on hardware and structure due to heavy weight. That’s where Sing Core comes in.

 

Our non-warp experts – and the clients that we serve – know that Professional Sing Panels are the only materials that can create a lightweight, insulated, high precision large door that can be guaranteed for 50 years for warp and structure.

Sing Core is growing in popularity across all industries as the large door solution, especially if doors are prone to warp (which most big doors are) but we also help architects, door manufacturers and high-end millworks create the best Doors of Any Size, type or style and is increasingly being sought out for endless products.

How to Build a Large Non-warp Sliding Door

The first step is to contact us with the specs for the doors that you want. The specific size(s), the exterior surface material desired and the functionality of the door, including exposure to weather conditions.

Next up, your specifications are reviewed and conferred with the trade professional via FREE Consultation.

After your free consultation, the True Flat Team will help design to design the metrics matrix of your door’s composition to result in a door that can meet or exceed your expectations and be guaranteed not to warp, bend, twist or otherwise fail (including full structural integrity) for 50 years.

How to build a large non warp sliding door premium sing panels

At the factory, door substrate specialists bond all the materials (patented Sing Core, interior hard point blocking, Professional Sing Panels, surface materials and edging) to the design specifications.

High strength lightweight non warp large sliding doors deflection resistant stonger than steel

Professional Sing Panels are extremely strong and resistant to deflection, like these non-warping door blanks that are lightweight and stronger than steel pound-for-pound.

Then skins are applied and following curing, the door blanks are shipped to door finishers who complete the door manufacturing process.

Now, your door is ready to go to the job site for installation.

Large non warp exterior sliding doors guaranteed for 50 years lightweight high strength

The final result is an Eco-friendly lightweight, insulated, high precision large door that will not fail for 50 years, guaranteed.

These large lightweight panels with extraordinary strength can also be true flat and used for sliding doors, barn doors, carriage doors, moveable walls; if laid flat, can become table top, stage floor or mezzanine floor.

Check out the new doors for one of the world’s largest distributors of mint oil! We were really happy to build two sets of large oversize doors for an essential oil warehouse recently. One pair of panels became the double door set opens to the sides (left), while the other set of three rolls off to the same side (right).

Large sliding doors non warp industrial exterior sliding doors lightweight high strength

It was important for the customer that the doors fit their doorway shape and be easy to roll. These sliding doors have a patented torsion box foam core that will keep them lightweight and smooth rolling. The series of three rolling doors link together and slide so easily that one person can push it open with just one finger.

One finger large sliding door operation non warping exterior door lightweight high strength

The customer was satisfied not to need special slider tracks for our panels. Even though the doors are enormous, they don’t have the weight problems of solid core doors.

Lightweight high strength sliding doors never warp lightweight hanging door hardware

 

When Peter hand delivered the panels, everyone was smiling because they knew they had made the right decision in purchasing non-warping Professional Sing Panels.

Made of Any Material

Yes, thanks to Sing Core, you can have your large doors of any size made out of any flat building material, such as any available natural wood, aluminum, brass, cold rolled steel, concrete, copper, fiberglass, FRP, galvanized steel, hot rolled steel, HPL, Kevlar, LVL, metal, stainless steel, and the list goes on and on… Like these hot rolled steel doors, easily operated by hand…

Hot Rolled Steel Large Sliding Doors

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DIY Sing Sandwich Trade Show Booths

Click for Sing Panel Displays

Yes, Sing Core is creating huge impact among the trade show displays appearing at high end conventions and events across the United States. Our custom trade show display components are by far the best for the most discriminating exhibitors with the highest performance expectations.

Only Eco-friendly Sing Trade Show Displays are lightweight, insulated, perfectly flat, connect quickly & easily and are stronger than steel pound for pound.

Here are some examples of do it yourself trade show booths and trade show displays that can be quickly self-engineered for the avid do it yourself trade show display project with the best booth displays ideas.

Do It Yourself Trade Show Booth

do it yourself trade show displays diy trade show booth diy trade show booth do it yourself trade show displays

Photos (above) examples of trade show display creativity using standard Sing Sandwich panels

Just imagine vendor booth display ideas you could come up with with all the possibilities offered by using standard Sing Sandwich panels in your next DIY trade show booth project.

Here are some more examples of do it yourselfers tackling their how to build a booth ideas for small budgets with standard Sing Sandwich as lightweight high-strength trade show panels.

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Seattle’s Symphony of Architecture and Design Center for the State of Washington

sing pivot doors in center for architecture design seattle with man doorsGreen building materials are the focus point of every architecture design now-a-days. As the home of the architect and design community for State of Washington, which is the leader in high tech and advanced materials playground for searching the planet for green, earth-friendly products is essential for this new home for all designers and architects.

In the temple of Seattle’s Center for Architecture & Design, the evergreen state sets the standard for promoting the highest standards of preserving our green earth among the Pacific Northwest architectural community while seeking out new ways to approach a more sustainable approach with building products that save energy and add longevity to the overall life of projects around our local communities and the world.

The idea of a local design center is not new, but the Seattle design center is the leading edge of this new technological approach to new office designs; bringing to life the idea of a multi-functional design combining office space, media, meeting and a gallery to promote green design permeating all areas of life and our society.

It all starts with the composer / architect of the project; with Ric Peterson’s design of Suyama Peterson Deguchi, while leading the team of the designer of the total project which includes a varied line up of suppliers, general manufacturers and fabricators to tackle the most challenging job to represent the state’s finest architects and designers. When all is said and done, the resulting space in this center represents the new philosophy and concept of engineering for a better world within the office space that has superior functionality as it is easy to maintain and built with the longest lasting building materials.

The symphony’s composer is Ric Peterson, FAIA of Suyama Peterson Deguchi was charged with the challenge of creating a design center work of art. The score is conducted by general contractor / conductor of the symphony, Krekow Jennings supervising all components while acquiring and arranging the performers (trade professionals such as sub contractors) participating in the creation of the newest chapter in executing the design by using green building materials made locally, produced with less energy and waste used throughout this project. The resulting masterpiece is a modern office, meeting room and gallery in a picturesque downtown location as a perfect showcase for professional trades and an inviting exposure to the general public. The whole job will not happen if without all the support from the donor of their trade skill to help such as painters did all the paint work for the furniture, and Schuchart/Dow craftsmen did all the assembly which basically started from patented Sing Panels, all in flat-pack which is easy and takes up less space for shipping to the job site avoiding damage during transport, and the end result is a new chapter of this ornate symphony of building art; simple, functional and elegant.
huge extreme edge pivot doors in seattle center for architecture design sing core

FAIA Mr. Peterson is a senior architect for Suyama Peterson Deguchi (SPD) responsible for providing the solutions to build the multi-function 4800 sq. ft. space by creating a gallery that could be converted to a conference room within minutes to hold secure meetings within the center itself. It needs a special pivot door when it open it is a large gallery, when those 4 doors closed it become a conference room. All the furniture, work tables, islands and counter tops are quickly and easily assembled on site

About the large pivot door: Mr. Ric was able to accomplish the door solution by teaming up with inventor, Peter Sing, whose lightweight, high strength building material made it all possible without the use of heavy equipment, lifts and cranes. After being invited to join the project, Sing offered to supply not only the doors but almost the rest of all the office furniture, partitions and even part of the dining table/work table and cabinets in the lunge and office areas – all made of patented Sing panels, same core materials to build those 4 large pivot doors.

About the large pivot doors: There are four 12 ft. x 10 ft. x 5 inch thick doors, It starts with patented Sing core as door panel each weighing around 500 pounds each for easy moving as shown at above pic. Each door was installed in less than a half an hour. These unique large extreme edge pivot doors were manufactured in Washington state using patented Sing Core as the embedded structural core material. those door had added two more layers of material on the job site to create sound deadening and fire retardant features, Even with his lightweight, high strength core material, the wall feels as though it is made of solid stone, when you knock on it. Two of the doors feature a built in man door for simple access when the area is secured as a conference room. Four doors are easily 12 ft. x 10 ft. 2,000 pound pivot doors by the time completed provide the conversion from gallery to conference room quickly and easily.

About the furnishings, desks, tables and partition walls: Office area are also with totally new design approach with new leading edge patented lightweight , high strength eco friendly Sing panels. all those office furniture are assembly on the site by use patented Sing panels all flat pack after paint by painters and hand carry to the designer center, some shelf / table top and partition wall are over 12 ft. in length. Each of the panels are designed to be able to be carried by one person.

Assembling office furniture from sing modular panels lightweight high strength seattle center architecture designThe features of the office and lounge areas are simple but elegant in the functional execution of the artist’s design concept. All the furniture features adjustable legs to maintain work surfaces at high precision instrument grade levels. Up to 8 foot clear span work areas are neat and clean while keeping all power and other cords neatly hidden from view by an embedded wire management channel system that is an effective design component within the work areas. Single piece partitions that span up to 12 feet provide privacy and security while standing flawlessly amidst the efficiently accurate space.

Not resorting to raised level work areas provides an effective approach to cleaning and maintenance of the floor space that is both easy and saves time. all the wiring are hidden within the desk top and shelf channels, instead build raise floor as most commercial office space which takes more space and more assembly time and lose more precious space.

Completing the symphonic work, Sing and his patented product “Sing Core” is joining the team of suppliers that is bringing the dream of Seattle’s design symphony to life.

Hearing about this project might cause you to wonder how an entire facility of this magnitude could be quickly and easily assembled out of multiple integrated modular panels. This is the first time such a grandiose project has been built completely of lightweight high strength panels that are not only sound deadening but are resistant to warp, bend or twist, even while covering long spans and featuring natural wood surfaces.

Thanks to Sing’s lightweight material, it took less than 2 hours to unload and install those huge pivot doors (weighing-in at only 500 lbs.) and three craftsmen assembled and installed all the office and lounge components and furniture. Sing Core it the new Eco-friendly building material that has helped to create the strongest most lightweight office furniture ever invented in the world, creating endless possibilities to provide architects, engineers and designers the ability to provide sustainable long-life office furniture and so much more…

The advantage Sing office furniture which furnish almost the entire design center space

1 Easy to clean floors (less table legs shelf supports to interrupt the cleaning process).
2 Easy wiring management (all wires are hidden in the channel between the partition wall and desk top).
3 Some areas designed with clear span of 10 ft. plus (the shelf top and the table top are at same level) providing more working surface and elegant work space.
4 Partition walls are made of a single piece large panel (without joining to separate entire work station, offers more privacy yet simple, elegant and functional).
5 Easy to assemble on the job site (entire office lounge area constructed of Sing Panels (each piece of furniture is flat packed and installed by Schuchart/Dow).

The advantage of pivot door / partition wall

1 Change the conference room to gallery within minutes.
2 Fire proof and sound deadening patented Sing pivoted door.
3 Man door on both sides of the entrance for easy access.
4 The lightweight and strength of Sing pivot doors enabled designers to add 1,500 lbs. of additional material without compromise.

See also: Seattle Center for Architecture & Design

 

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How to Build a Tiny House Photos

There are many ways to build a Sing Tiny House. Here’s an step-by-step example of a highly energy efficient tiny house with R-27 walls being built from scratch.



 

How to Build a Tiny House Photos

3X Sing Tiny House Completed

24 Sing Core Tiny House floor plan

Fill out my online form.

Tiny House News

See Also:

 

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How to Build a Carriage Door

How to Build a Carriage DoorHow to Build a Carriage Door

Since Sing Core is known all over the world as the number one source for Eco-friendly insulated carriage doors that are lightweight, high-strength and can be guaranteed not to warp, bend twist or otherwise fail for fifty years, we get a lot of calls and requests from individuals seeking our specialized non-warping carriage doors. The only problem is, we don’t make carriage doors.

We make the non-warping panels that are used by garage door manufacturers and high end millworks who use Sing Panels as a base material to create their non-warp carriage doors.

Using Professional Sing Panels, you can create carriage doors that are Eco-friendly, Warp-free, Airtight, Weatherproof, Insulated, Energy-efficient, Lightweight and High-strength.

So, we thought we’d take a moment to explain how sing carriage doors are actually made.

First you start off with a custom Sing Panel.

How a Sing Panel is made

Now that you have a Sing Panels as your base material (guaranteed non warping carriage doors are made with Professional Sing Panels), your custom garage door manufacturer or high end millwork (even some savvy do-it-yourself carriage door builders DIY-style) completes the door design by continuing the process:

How Non-warp Carriage Doors are Made

Finally, coordinate with your contractor and/or installers to finish, add hardware and hang your custom non-warping carriage doors.

Non warping wood carriage doors with hardware ready to install

Warp-free wood carriage doors ready to install

This is how the best airtight, energy efficient, Eco-friendly carriage doors in the world are made, and you can make a set for yourself, too.

How to Get Sing Carriage Door Panels

  1. Know what you want
    1. Have at least an idea or drawing of the carriage doors you want
    2. Determine how many and what size of panels you will need for your carriage doors
    3. Know what exterior material you want on your carriage door panels
  2. Decide how you will manufacture your carriage doors
    1. Seek out a professional
      1. Garage Door Manufacturer, Architect, Designer, Design/Build, General Contractor, Mill Work, etc…
        1. Give them your drawing, specify Sing Core inside
        2. They will deal directly with us
  3. Congratulations!
    1. You are the proud owner of your new carriage doors that are
      1. Eco-friendly
      2. Lightweight
      3. High-strength
      4. Insulated
      5. High-performance
      6. Will last longer than anything made with any other material with these benefits

Some examples of insulated Sing Carriage Doors

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How to Build the Most Advanced Door in the World

Non warp door blank for building non warping doors of any sizeYou could be one of the best door builders by outsourcing your OEM non warping door blanks.

Sing Core has served the building industry by providing the only Eco-friendly, insulated non-warp high-strength, lightweight door. Contractors who build Sing Homes (entire homes built of Sing products) want the added strength, stability, insulation and non-warping doors in all egress points for added safety and security.

First, we have to talk about what makes the best door in the world; it has to be:

1 Non Warp

Even the very challenging doors, large doors, sliding doors, pivot doors, all can be warp-free. In fact SingCore creates unfinished premium doors that can be guaranteed for 50 years. The secret of the best door makers in the world is that they can use the Sing solution as their door’s base material to create a warp-free door, which is the best solution to the problem of warping doors, especially large doors which would otherwise be extremely prone to warp.

2 Lightweight, high strength, insulated and Eco friendly

The strongest lightweight door in the world is made with Sing Core inside. This revolutionary Eco-friendly building material is based on patented technology that is the best of old wood craftsmen’s technology (torsion box) and new composite technology (recycled rigid foam insulation) fused with advanced adhesives and enhanced with patent pending non-warp stiffeners. The result is an extremely lightweight panel that can span distances without deflection that has not been accomplished before in any affordable manner.

3 Easy to Install

Even the largest strongest sound deadening door can be installed in half an hour. This 500 pound Sing pivot door panel measures 10 ft. tall x 12 ft. wide x 3.5 inch thick and took less than half an hour to install in the Seattle Center for Architecture and Design.

Then, we will explain how to build the perfect door, step-by-step, showing the pictures of the entire process (even the most complicated French door, sliding door, pivot door, exterior door, etc…) with all types of skins/surface material.

How to build a patented Sing French door

Here’s how it’s done: Purchase a Sing door panel decide on custom lite cutout design and hire a pre-hung door company or millwork to install lite, hardware, sand and finish, then deliver the resulting door to your job site or customer.

Photo Tutorial

How to create lite openings for glass installation

How to add hardware for doors / French doors

Mini Large Door Gallery

The size of the average non-warp guaranteed Sing door is 9 to 14 ft tall and/or 6 to 8 ft wide.

How to build a hinged door – How to build a non warp hinge door – How to build a sliding door slab with glass – How to build a pivot door panel – How to build a flush door – How to build a carriage door

 

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Professional Sing Sandwich

Non warp Sing Sandwich panel for building anything non warpingProfessional Sing Sandwich Panel

The Professional Sing Sandwich panel starts as a 4 ft x 8 ft Sing “sandwiched” panel. Professional Sing Sandwich panels are guaranteed not to warp for 50 years.

If you are an architect, general contractor or home owner and expect a non-warp guarantee from the door manufacturers (especially the very large and expensive doors) you would be very hard-pressed to come to an adequate warranty arrangement with either a door manufacturer or millwork because large doors and doors made of exotic woods are prone to fail; that is, unless the door is made with Professional Sing Sandwich inside. This is how we help to make the best doors in the world that can be guaranteed not to warp for 50 years.

Professional Sing Sandwich panels do not have a solid wood edge. For embedded solid wood edging, see: Professional Sing Panel. Just like it’s name Sandwich means professional patented Sing Core is “sandwiched” between two skins. This creates the best non-warp, lightweight, high strength panel material for superior construction.

A Professional Sing Sandwich panel consists of a substrate of 1 inch patented Sing Core® torsion box reinforced insulated substrate with special patent pending Sing stiffeners sandwiched between two ¼ inch sheets of plywood, resulting in the most Eco-friendly lightweight and high-strength (660 PSI, stronger than steel pound-for-pound) non-warp material. The Professional Sing Sandwich panel is the basis of many applications spanning a multitude of industries.

 

Premium Sing Panel Seal

 

 

 

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Insulated Plywood

Sing Sandwich and Sing Panel are the world’s most advanced rigid insulation panel system utilizing patented Sing Core as the insulated reinforced torsion box structure which is the green building solution that is lighter in weight and stronger than steel (660 PSI) pound-for-pound.

rigid insulation r value insulated plywood lighweight high strengthThermal Insulation R Value

Customers using Sing insulated plywood get to choose the R value that best suits their application. Standard rigid insulation R value is 3.5 per inch but can be upgraded to R 6.5 per inch. You determine the degree of thermal insulation required by your project, then customize your Sing panel’s thickness to achieve the results you desire based on your specifications.

Insulated Wall Panels

Sing Insulated plywood comes pre-constructed to be used as free standing insulated walls right out of the box. In many cases, builders who embrace Eco-friendly insulated Sing technology take full advantage of the natural reinforced torsion box structure to build structures that are completely frameless.

That’s right; Sing Panels are so strong that you can build enormous structures without the need for complicated framing structures, because the structure is built into the rigid insulated panels themselves making Sing Core’s insulated plywood one of the most advanced insulation materials that is expanding the imaginations of architects and engineers all around the world.

Insulation for Walls

insulation boards insulated plywood rigid insulation board rigid insulation r valueCertainly, there is no need to use additional insulation if you’re building your structure with Sing insulated plywood exclusively; but if you are shearing up the thermal insulation of a pre-existing structure, then Sing’s rigid insulation solution is right on track for a fast, long lasting solution for quickly and easily adding both strength and insulation in one easy step.

That’s why Sing insulated plywood is a highly sought after material for insulating and reinforcing basements and attics giving the designer or do-it-yourselfer 100 percent control over the wall insulation value and installing insulated interior wall panels has never been easier.

Insulation Boards

Because Sing insulated plywood can be custom specified, many builders are choosing to have their rigis Sing insulation materials pre-configured into insulation boards in 16” x 24” or 24” x 96” sizes to accommodate their building styles, increasing production time, dimensional stability and longevity over time.

One nice thing about Sing’s rigid insulation board, is that you can have them any way you want them; any length, any width, any thickness and more amazingly – Any Available Surface Material – for the most versatile insulated wall board available.

Insulated Plywood

Insulation Boards