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Oversized Doors

oversized sliding doors interior oversized doorsWhen it comes to oversized doors, don’t you want your doors to be low maintenance and warp-free?

Thanks to the invention of our patented non-warp solution any door of any size can be a warp-free door if it has SingCore inside.

Oversized Doors Challenge

The trouble with oversized doors today is that all over the USA and around the world if the doors are large doors – over 7 ft. tall and 3.5 ft wide – problems will arise causing the door to fail because all big doors warp. That’s the basic problem and SingCore solves that problem quite nicely.

If your oversized door has professional SingCore inside it can be guaranteed to be warp-free for 50 years, including full structural warranty. No other door can be guaranteed to be warp-free unless it has SingCore inside.

The Secret of Warp-free Oversized Doors

how to install oversized doorsThe secret of creating warp-free oversized doors is out, and SingCore is the answer. Besides being guaranteed warp-free for 50 years, your high quality doors with SingCore inside offer other features eluding doors manufactured any other way. You can expect some amazing additional attributes due to the composite structure of SingCore door blanks. For instance:

Lightweight: SingCore is a solid internal door core designed for oversized doors that weighs a fraction of other solid wood door cores. Oversized doors with SingCore inside can weigh 100 lbs. each in comparison to the 1,100 lbs. each of the original solid core large doors being architecturally replaced.

High Strength: SingCore has been independently tested and rated at 660 PSI. That’s stronger than steel pound-for-pound. No other lightweight door core material is stronger or more effective for oversized doors that can withstand over 600 lbs.

lightweight oversized doors up to 50 ft guaranteed warp free for 50 yearsWill Not Warp, Bend or Twist: Professional SingCore will not warp, bend, twist or otherwise fail due to the vertical grain torsion box structure reinforced with rigid structural strength foam insulation and patent pending stiffeners. Sandwiched between two stress skins SingCore is the only door core material than can be guaranteed warp-free for 50 years.

Insulated: SingCore is packed with insulation for climate control and sound deadening characteristics ranging from R3.5 and up per inch due to the structural insulation used inside the torsion box structural grids. Foam can be upgraded from our standard EPS foam (R3.5) for even more insulation per your specifications by using Polyurethane foam (R6.5), Polyisocyanurate (R7.5), Phenolic (over R8) or other more advanced foams that may be available to meet your specifications, while solid wood is rated at R.71 to R1.4 per inch.

Oversized Garage Doors

oversized garage doors oversized doorsWhen garage door companies create a warp-free insulated exterior 10 ft garage door that stands between the garage door interior and fully exposed to the elements only one high quality large garage door solution can be guaranteed to be warp-free for 50 years. And 8 ft. doors are child’s play for SingCore, the only exterior garage door material that can pack such an impressive warranty. So, if you have a large garage with oversized garage doors and you want worry-free long life and low maintenance, tell your garage door manufacturer, you want, “SingCore inside.”

Oversized Front Door

Not unlike oversized garage doors, the oversized front door is the number one most important access point in the home. Being oversized exterior doors, the importance of lightweight, high strength, warp-free and highly insulated adds to the overall safety and security of the home protecting the family from exterior noise, weather conditions, energy loss, and intruders while maintaining secure, uncompromised door seal. Quite a feat for any oversized doors, and are the only oversized entry doors that can be guaranteed for 50 years.

Oversized Sliding Doors

10 ft garage door oversized doorsOversized sliding doors are the most important oversized doors to keep warp-free for long-term maintenance-free operation, because if the large sliding door were to warp, bend or twist the door becomes damaged or inoperable. This is especially true for oversized pocket doors which are concealed within a hidden compartment inside the wall, when in the open position and warped, may not be easily withdrawn from its resting place when opened, or alternatively may not be opened due to not being able to retract into its predetermined location.

Guaranteed Oversized Doors

Prior to the introduction of SingCore to the oversized door builders, door manufacturers and millworks found it impossible to offer any warranty on 8 foot doors, 10 ft garage doors or even larger doors. Now, thanks to SingCore, they can build and offer a warranty on doors to remain warp-free for 50 years, even if the oversized door spans 50 ft.

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Temporary Exterior Walls

You never know when you might have the need for temporary exterior walls for added safety and security, in natural disaster management, construction, as barricades, for temporary offices or parking lot structures.

temporary exterior walls lightweight high strength temporary metal walls and panels

Your options are limited to transporting temporary structures to the site location, building temporary structures from scratch, or designing and using modular temporary exterior wall components to store and have on-hand when needed.

Lightweight Temporary Exterior Walls

Regardless of the desired surface materials, your Sing temporary exterior wall weigh-in at a fraction of the weight of their heavily constructed alternatives. The resulting lightweight exterior wall panels are easy to manipulate, stack, transfer and store. The light weight also saves on energy consumption both on the road and at the job site.

temporary exterior walls 20 ft span galvanized steel lightweight high strength metal panels

High Strength Temporary Exterior Walls

Other honeycomb-type lightweight structural material is not built to last and does not possess much in the way of strength (10 to 110 PSI) while SingCore has unparalleled strength (660 PSI) stronger than steel pound for pound.

Temporary Exterior Wall Versatility

Your temporary exterior walls can be built to your custom architectural specifications and manufactured with any desired flat building material such as any wood species, metal (aluminum, cold rolled steel, copper, galvanized steel, hot rolled steel, stainless steel, etc.) or other material (concrete, fiberglass, FRP, glass, HPL, Kevlar, Lexan, LVL, MDF, etc.).

Your temporary exterior wall panels can be custom designed and built to any size (height/length, width, thickness) for protection from the elements, dust, climate control, remodeling, and infection control for hospitals, disaster relief or other industrial applications.

temporary exterior walls t slot aluminum wall system flat pack for easy transport and storage

Flat Pack for Transfer and Storage

All Sing temporary exterior wall components conveniently flat pack for the best management of space and less transportation costs.

Easy to Assemble Temporary Exterior Walls

Unlike on site building, using SingCore modular temporary exterior walls to fabricate the secure space necessary is as simple as snapping the components together with cam-lock interconnects that are high precision and easy to assemble. The only tool required for assembly, a simple Allen wrench.

Your temporary exterior walls can be used as a moving wall, or reconfigured on-site to manage obstruction, create separation, increase privacy and security or maintain effective control of traffic flow.

prefabricated temporary exterior walls partitions large aluminum wall panels lightweight

Reusable Temporary Exterior Walls

Sustainability and efficiency are maximized by saving energy and waste as Sing temporary exterior walls can be used over and over again, and in the event of on-site damage, are easily repaired without compromising the exterior wall panel’s structure strength.

Wall Temporary Wall System

Basically, your temporary wall ideas can be unleashed in conjunction with the professional design staff and SingCore who will help to educate your staff in how to design and how to build a temporary wall that will meet or exceed your high performance expectations and specifications.

 

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Insulated Aluminum Panels

America’s premier Insulated Aluminum Panels are lightweight, high strength,  and have insulation R value that is variable to meet your project’s requirements and can be guaranteed to be fail-free for 50 years all thanks to having patented Sing Core inside.  No other insulated aluminum panel can compare to Sing Core’s premium strength (660 PSI), high precision (+/- .006 inch) and high performance (full 50 year warp-free and structural guarantee) making them the best architectural insulated aluminum panels made in the USA.

insulated aluminum panels eco friendly lightweight high strength demonstration

Strength deflection demonstration of 1 inch 13 ft. long insulated aluminum panel

Low Cost 4’x8′ Aluminum and 4’x10′ Honeycomb Structural Panels 

Our low cost, standard sized 4’x8′ and 4’x10′ aluminum panels cannot be beat in terms of price and value.  While maintaining all the strength, durability, and longevity of our more expensive custom panels, these mass produced variety can be had for a fraction of the price.

Previously thought impossible, thanks to great steps forward in manufacturing prowess, mass produced Sing Core aluminum honeycomb panels are flooding the market!

Now Click for Price for a 4’x8′ panel.

Size Sqft
4’x8′ 32sqft
4’x10′ 40sqft
over 4’x10′ any size

Patented Insulated Aluminum Panels

Our patented insulated aluminum panels are a composite reinforced structural insulated panel (RSIP) not to be confused with a standard SIP panel, which is not as structurally sound as the Sing Core Reinforced SIP.  The secret is that all Sing Core RSIPs feature patented Sing Core inside, which is a torsion box/rigid foam insulation hybrid structural core imbuing these insulated aluminum panels with their unprecedented strength, tested independently to be able to withstand stress upwards of 660 PSI, high precision and performance.

Architectural Insulated Aluminum Panels

insulated aluminum panels lightweight demonstration styrofoam insulation r value

Lightweight insulated aluminum panel

Sing Core insulated aluminum panels are not an off-the-shelf generic product.  Every architectural insulated aluminum panel is custom manufactured to architectural specifications in any size, length, width and thickness.  Starting at R3.5 per inch the rigid foam insulation can be exchanged to increase insulation R value to meet your specifications and aluminum exteriors are available in any standard colors or can be custom painted or finished.

Aluminum Shelf, Raised Floor for Mercedes Van

Mercedes-Vans-Sprinter-Amazing-Conversion

Sing Core Mercedes Van Luggage and Bed Rack

You could use Sing Core aluminum panels inside your private or commercial vehicles to make ease of accessing and organizing cargo, as aluminum shelves, or as aluminum raised flooring.

Pictures (above) depict inside of van project for increasing ability to handle and sort cargo in transit.

For more information about James Abke’s Mercedes portable home van conversion, see it here: http://singcore.com/news/sing-core-and-james-abke-turn-mercedes-van-into-portable-home.

Metal Wall

One of the most popular applications for Sing insulated aluminum panels is used in energy efficient metal wall projects including metal storefronts, aluminum in-fill panels and aluminum glazing panels.  These architectural insulated aluminum panels are custom manufactured to your architectural specification in terms of panel size (up to 50 ft. in length) and can feature any available painted and anodized colors for maximum visual impact, whether utilized in interior or exterior metal wall applications.

Insulated Aluminum Panels Light Enough to Carry Easily with Two People

Insulated Wall Panels

Sing insulated aluminum panels can be found in high end architectural, commercial, industrial and cold storage markets where high precision and performance are second to none and the end users demand only the very best Eco-friendly building materials.  The insulation is customizable giving you complete control of wall insulation R value which improves moisture, temperature and environmental conditions while also adding sound deadening characteristics.

Building Envelopes

insulated aluminum panels rigid foam insulation with t slot connection method

Insulated aluminum panels with T slot

Commercial projects using Sing Core insulated aluminum panels as part of the exterior building envelope are not restricted by adhering to a standard product as every metal building insulation panel is custom built in our Pacific Northwest factory to architectural specifications.  This allows unbridled creativity and design freedom as panels are nor restricted by size, shape or thickness.  Whether your project is a high-tech renovation or an exclusive high-rise project, Sing Core can supply the insulated panels to match your specs.  Be aware, since we do not build a standard product, we do not have an engineer-stamped and approved panel, so the project’s engineering staff will be responsible for approval and rating any Sing Core insulated metal building products.

High Precision

Advantages of Sing Core’s high precision (+/- .006 in.) and high performance (low maintenance and warp resistance) include maintaining a structurally sound uncompromised airtight seal.  This is especially advantageous when maintaining a sustainable energy efficient structure or clean room, whether as a permanent installation or modular portable structure.

We have the best precision of any manufacturer in the world.  No one can come close to our methods of manufacturing the most precise, dimension-ally stable panels.  This is called “mission impossible.”  No one else can do this!

Metal Panels High Strength Light Weight

Trade Professionals

Serving architectural, commercial, industrial and institutional markets, Sing insulated aluminum panels are patented source building material available to architects for specification in projects serving the most discriminating clientele, contractor, metal fabricators and millworks throughout the United States and abroad.  Architects and other high end professionals choose our panels because they have come to expect quality and unbeatable strength and light weight nature.  Our panels beat the competition by miles.  No one else can make insulated aluminum panels as straight, high strength, and warp free as ours.

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Bi-fold Garage Door

Architects and designers are setting new trends by specifying architectural bi-fold garage doors.  The attention getting bi-fold garage door designs in high-end architecture create an unprecedented visual impact while exuding charm and elegance.  Bi-fold garage doors are lighter in weight than swing-out doors so they can be larger and not opening out as far, leaves more useable space.

bi fold garage doors 16x8 garage door automatic garage door opener

Bi-fold Garage Doors 16 Foot Garage Door with Automatic Garage Door Opener

Large bi-fold carriage door panels fabricated by Sing Core, finished and installed at private residence in Portland, Oregon by Best Overhead Door.

Bi-folding garage doors open on themselves, featuring a pair of door slabs folding and stacking to the edges of the opening (like folding closet doors) for maximum access.  It also takes less time to open and/or close bi-fold garage doors than full out swing or overhead doors.  Bi-fold garage doors can be opened manually or automatically.  High precision perimeter seals are available to ensure separation from the elements when your bi-fold garage doors are in the closed position.

Residential bi-folding garage doors can run in garage door opening sizes of 7 ft. x 7 ft. to 24 ft. x 24 ft. and are custom built to accommodate any size garage door opening, regardless of door height or width, to ensure a perfect fit.  Commercial users of automatic bi-fold garage doors include fire stations, auto dealerships, and parking garages.

Wood Bi-fold Garage Doors

Wood bi-fold garage doors are by far the most popular, can represent any type of garage door style or appearance offering the design team the greatest amount of leeway to exercise their full range of creativity and ingenuity.

Using a natural material like wood for example, can pose problems due primarily to the nature of the wood grain’s tendency to move according to environmental changes in temperature and moisture, resulting in compromise of your bi-fold garage door’s premium door seal.

One of the advantages of having patented solid Sing Core inside your bi-fold garage door is to prevent the warping of natural wood for a long life and maintenance-free enjoyment of your upscale garage door investment dollars.

Industrial Bi-fold Garage Doors

In the case of industrial bi-fold garage doors, wood can be used for ornamental appeal, though industry seems to gravitate toward steel, aluminum and in some cases fiberglass reinforced plastic (FRP).  Industrial bi-fold garage doors are more likely very large in size and can run into openings 50 ft. x 20 ft. up to 100 ft. x 30 ft.

Horizontal Bi-fold Garage Door

Most residential bi-fold garage doors open horizontally, side to side.  The operation of the bi-fold garage door opening is part of the visual appeal of the horizontal bi-fold garage door.  Plus, it gives full overhead clearance, unlike a vertical operating garage door or overhead door when it is not in the fully opened opposition.

Vertical Bi-fold Garage Door

Bi-fold garage door are also available in vertical operation, where the folding doors articulate upward as leaves alternatively fold upon themselves.  Vertical bi-fold garage doors are more popular in commercial and industrial applications, and also serve as an awning when in the open position, as in the case of aircraft hangar doors.

Custom Bi-fold Garage Doors

While some door manufacturers do import and/or manufacture bi-folding garage doors as prebuilt stock items, the majority of bi-fold garage doors are designed and built by highly specialized craftspeople and custom door manufacturers and millworks.

Sing Core Bi-fold Garage Door

Door blanks can be pre-cut for visual lite openings and can come pre-fabricated with nearly any available exterior flat building material including, but not limited to; any natural wood species, aluminum, brass, cold rolled steel, concrete, copper, fiberglass (FRP), galvanized steel, glass, hot rolled steel, LVL, any metals, and even stainless steel.

Insulated Bi-fold Garage Door

When your bi-fold garage door is built with Sing Core inside, you get the added benefit of have your door slabs fully insulated.  Packed with insulation inside, you get the advantage of added climate control (R3 to R6.5 per in.) and sound deadening qualities without having the added expense of installing aftermarket garage door insulation panels for your garage door.

High Precision Bi-fold Garage Door

Bi-fold garage doors up to 7×7 have fewer maintenance concerns over time, but when they exceed these dimensions they are more prone to fail due to warping, bending, twisting and cupping which can be an issue in preserving separation from the elements and maintaining a complete door seal.

If your bi-folding garage doors have Sing Core inside, you can build a large bi folding precision garage door any size, up to 100 ft. or more without risk of compromise or failure.

Thanks to Sing Core’s high precision (+/- .006 in.) and resistance to warp, your bi fold garage doors can be guaranteed remain structurally sound and warp-free for 50 years.  No garage door company can offer a guarantee like this unless your garage door has Sing Core inside.


Click for How to Build a Non-warp Carriage Door

16 foot garage door

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(Archived 3/10/23) Pivot Door

About Pivot Doors

Pivot doors are the number one type of doors built with SingCore inside, especially if your pivot door is a large, oversized one that could present problems for those tasked with building, installing, and maintaining a pivot door of such magnitude.

       
Why?

Those big pivot doors are heavy, hard to manage, require specialized hardware, and have increased maintenance schedules as they add stress and strain to the hardware and structure if in regular use. The biggest pivot doors have huge potential to cause problems for the end user by warping and requiring regular maintenance, plus they must float, perfectly balanced between two points of contact. The smallest variance can render the pivot system inoperable.

 

Stop

Stop having to fix those big, heavy doors with costly repair or replacement all the time and

Start

Building them right the first time or replacing them with pivot doors that have Sing Core inside.

Pivot doors with Sing Core inside are the only Eco-friendly approach to building pivot doors of any size that are the most sustainable doors on planet Earth.

 

Go

 


48″ x 120″ paint grade pivot door

48″ x 120″ oversized paint grade pivot door

Pivot Doors with Man Door

Patented and patent-pending pivot door technologies wielded by Sing’s True Flat Team, results in enabling the biggest and best door companies in the world to build lightweight pivot doors which can be covered by Sing’s

50-year Fail-free Guarantee

There is no other way in the world to build a giant pivot door that is

Lightweight Stronger than steel Fully insulated
Sound deadening Offers increased climate control Impact resistant
Warp-free High precision (+/- .006 in. tolerance) Fail-free (including full structure)

And can be easily repaired if damaged to full structure strength in the field without having to disassemble the door.

See the Sing Core Pivot Door Video

 

 

 

See the Sing Core Pivot Door Gallery

Click to View Pivot Door Gallery

About Pivot Doors with Sing Core Inside

Pivot doors which are made using the patented and patent-pending Sing Core technologies are celebrated around the world as being the best pivot doors in the world.

Why Do You Need Sing Core Inside Your Pivot Door?

Pivot Door Problem

It’s well-known pivot doors fail more often than hinged doors because there’s only two points of contact on a pivot door. On a hinged door there are three or more anchor points on one side of the door to help keep the door straight. If a pivot door warps, bends, twists, or cups, the operation of the door can be severely compromised or fail altogether. If you have a large pivot door (over 7 ft. in any direction) failure is far more frequent.

Pivot Door Solution

THAT is why you need Sing Core inside your door. Using Sing Core is the only way to build a lightweight pivot door that is stronger than steel which comes with a full warp-free and structure guarantee for 50 years.

50-YEAR WARP-FREE GUARANTEE

What makes a Pivot Door with Sing Core inside so unique?

 

High precision maple pivot doors

High precision maple pivot doors

Only pivot doors with Sing Core inside are lightweight, high strength, fully insulated, available in vast array of skin types such as natural wood stave, any flat wood-based sheet goods, alternative and hybrid skins, and/or metals. Any size large oversized pivot door up to 50 ft. Best pivot door guarantee in the world: 50 years!

  1. Lightweight
    1. Sing Core weighs a fraction of the weight of other solid pivot door cores
    2. Being lightweight saves the overall budget of the project
      1. Reducing shipping cost
      2. Reducing the cost of hardware (which is based on pivot door weight)
      3. Reducing heavy equipment costs on the job site
      4. Reducing risk of injury during installation
      5. Reducing maintenance costs on the door/frame/structure over time
  2. High Strength
    1. Sing Core is lightweight, yet stronger than steel pound for pound
    2. Independently tested at University of Washington
    3. Rated at 660+ PSI
    4. Able to span longer distance with little deflection
    5. Able to support unsupported load stress
  3. Fully Insulated
    1. Patented Sing Core is pre-insulated
    2. Insulation for climate control
    3. Your choice of R 3.5 or R 6.5 insulation value
    4. Insulation for sound deadening (used in sound proof doors)
    5. Insulation for added privacy, safety, and security
  4. Vast Array of Skin Types
    1. Natural Wood Stave Skins
      1. Any available species including responsibly sustainable use of
        1. Exotic woods
        2. Domestic hardwood
        3. Domestic softwood
        4. Imported wood(s)
        5. and any others available per architectural specifications
    2. Other flat wood-based sheet goods
      1. Veneer
      2. Plywood
      3. Marine grade
      4. Generic
      5. Domestic A/B plywood
      6. LVL
      7. MDF
      8. and any others available per architectural specifications
    3. Alternative and Hybrid Skins, such as
      1. Cement
      2. Concrete
      3. Fiberglass
      4. Plastic
      5. FRP
      6. Kevlar
      7. Formica
      8. Masonite
      9. and any others available per architectural specifications
    4. Metal Overlays
      1. Steel
        1. Hot-rolled Steel
        2. Cold Rolled Steel
        3. Galvanized Steel
        4. Stainless Steel
        5. Diamond Plate Steel
      2.  Aluminum
      3. Brass
      4. Bronze
      5. Copper
      6. and any others available per architectural specifications
  5. Any Size Door Can be Made Better with Sing Core Inside
    1. Any door up to 50 ft. tall, or more
    2. Any door up to 50 ft. wide, or more
    3. All attributes are imbued in any size of door made with Sing Core inside
  6. The Best Guarantee in the Pivot Door Industry
    1. 50-year warp-free guarantee
    2. 50-year structure guarantee

Designers and Architects are establishing a new trend in the architectural impact of structures that garner attention at first glance by greeting visitors with a large pivot door. The larger the front pivot door, the more impressive and attention-grabbing.

Large pivot front doors create the greatest impact when a structure is seen for the first time. These oversized pivot door are big and thick, and the bigger the better. These big pivot doors are taller, wider and heftier than other traditional front door styles. Even real estate developers are installing large pivoting entry doors in high end homes for that extra hit in the curb appeal presentation.

Though some door manufacturers build and stock standard pivot doors, ready to install, the high end large pivot doors are custom manufactured for each installation by millworks, craftsmen or custom door manufacturers. Each pivot door is like an individual work of art.

 

11 x 6 ft Warp-free Mahogany Pivot Door

 

The Tallest White Oak Pivot Doors

Take a look at our huge 16 foot x 3 foot Pivot Doors that are perfectly straight from top to bottom.

 

white-oak-tall-pivot-door-16-ft-x-3-ft-warp-free-wooden-pivot-doors-50-yr-guarantee

Huge 16 x 3 Foot Pivot Doors

See below how we can make this veneer skin door look just like solid hard wood door.  By applying White Oak on the left and right edges of the panel, then veneering the front and back, we can make a door that looks solid all the way through.  We save you money by leaving the top and the bottom of the door blank so your doors will fit into your project budget.

Looks Just Like Solid Wood

With our new solid edge/veneer face treatment, we can make any door appear to be a full solid wood pivot door, just like the pivot doors atop World Trade Center One. Here’s a closeup:

 

Closeup to see the appearance of solid wood detail in these pivot doors

 

Perfect Straight Large White Oak Pivot Door

This large pivot door is built with our highest strength construction, pound for pound, stronger than steel, using our specially designed patented and patent pending core that has been tested independently to withstand force upwards of 660 PSI.  It is lighter weight than any other door of its size, yet we can make these doors so straight they exceed AWI standards.


Large Pivot Door 126.5 x 60 x 1.75 White Oak High Strength Straightest Lightest in the Industry
This Large Pivot Door measures at 11 ft x 5 ft x 1.75 inch thick White Oak 1/8 inch stave door is so straight it exceeds AWI standards.  We make the lightest, highest strength, straightest doors in the industry.  All of our doors come with our Signature 50 Year Warp Free Guarantee.  They are all 100% hand made in the USA, using materials sourced from America.  No one else can do this!

14' Tall Oak Doors in One World Trade Center

Natural Hemlock Wood Stave Pivot Door

Warp-free Alder Wooden Pivot Doors

Large White Oak Pivot Doors

Large Pivot Door 126.5 x 60 x 1.75 White Oak Strong Straight Light in Weight
This magnificent large pivot door measures 11 feet tall by 5 feet wide, with  thickness of 1.75 inches, weighing in at only 173 pounds.  This door exceeds AWI standards, yet it is, pound for pound, stronger than steel.  This door is 100% handmade in USA, using materials sourced from America.  No one else can make this door!

White Oak Skin Large Pivot Door Julian Weber Architects_126.5 x 60 x 1.75_173Lbs 3
More yet, we manufactured this door with a custom cutout for windows using new and improved Sing Core Engineering, which allows us to make openings for your windows with more precision and customization than ever before!  No one else can do this!

Huge Maple Veneer Doors

Large doors are our forte, but not all doors are made alike, one of our most beautiful doors incorporates a flawless quarter cut maple veneer skin with solid maple edges.

Huge Maple Veneer Pivot Door 99 x 87 x 1.75 Looks Like Solid Wood
No one can make doors so large and beautiful, like we can.  We use the best materials, the most precise methods, and we build doors according to your dreams.  With our system, you can specify what kind of wood you want on your doors.  This beautiful vertical grain maple gives you the best possible results with the least amount of worry, so you can go about your business while we do the work.  Because our doors are built exactly to your specifications, installing our doors will go exactly as planned.  Because of our unique building methods, we can build doors of any size.

Stunning Wood Grain

Huge Maple Veneer Pivot Door 99 x 87 x 1.75 in edge banding
Notice how beautiful the grain is on these maple doors.  The edge construction is magnificent!  Voila!  No one else can do this!

You can see clearly, this panel edge shows the structural stability of these doors.  Look how straight the layers are.  Another company would build a panel that is marred by separation and bowing.  With our process, we can build doors that are strong enough to hold up to even the most rigorous usage.

12′ Tall Walnut Wood Stave Pivot Door

12′ Tall Walnut Pivot Door Only 177 lbs

Pivot Door Gallery

Ultimate Precision

Our tolerance levels are within +/- .006 of an inch.  Because of this, we can make doors that that are so precise, they exceed AWI standards.

Huge Maple Veneer Pivot Door 99 x 87 x 1.75 in perfect straight

Just Like Solid Wood

Often the measure of an amazing door is how the edges are constructed.  By studying this image, you can tell how amazing our doors are.  The by veneering our skins onto a solid wood edge, we can achieve superior results.Huge Maple Veneer Pivot Door 99 x 87 x 1.75 in edge corner

Pivot Door Swing

Large extreme edge pivoting hardware for large swing wooden room dividers with man door Pivot doors are often thought of as having a center pivot point. A pivot door with a center pivot defines the maximum access as basically one-half the door width, because in the fully open position, the pivot door blocks the center of the opening due to the location of the pivot. Large pivot doors may have no problems as a 10 foot wide pivot door can still have a 5 foot access opening.

Center pivots are not your only options when considering a pivot door, as the pivots can be placed at any location. Moving the pivot point of your pivot door more to one side or the other creates a greater egress area on one side than the other. For maximum opening, an extreme edge pivot point can be used for your pivot door, so that it operates very similarly to a swing hinge door. Example: 10×12 extreme edge double pivot doors in the Center for Architecture & Design, Seattle, Washington are each twelve feet wide, five inches thick and open for a full 23 feet of access (also feature a man door for easy access when in the closed position).

Tall Pivot Doors

A large pivot door can span from floor to ceiling of any structure as well as being very wide and thick.

Pivot Sliding Door

Another growth segment in pivoting doors is a method that combines the best of two types of door hardware to develop a pivot sliding door using multiple floor to ceiling pivoting door panels alternatively hinged and retrofitted in sliding door hardware to produce large accordion door wall systems. These pivot sliding door wall units create complete separation between any two rooms, functioning as folding stacking doors, yet when fully opened reveal one large space.

Pivot Door Materials

Pivot doors can be made of any flat building material including materials that would be impossible to make a hinge door due to the weight. The design of the pivoting hardware can accommodate a pivoting entry door that is many, many times heavier than any hinge door.

Large pivot door can be manufactured using available materials such as cement, metals (aluminum, cold rolled steel, copper, galvanized steel, hot rolled steel, stainless steel, steel diamond plate, etc…), natural or exotic woods (alder, bird’s eye maple, cedar, cypress, mahogany, olive, redwood, walnut, willow, etc… ), stone (granite, limestone, marble, sandstone, slate, etc…), just to name a few.

Heavy Pivot Doors

Though large pivot doors can span from floor to ceiling and the pivot door hardware can handle heavy weights, the challenge to overcome is the obvious one: The large size and heavy weight can create problems over time causing the need for routine ongoing maintenance dealing with issues that compromise either the pivot door or the structure itself.

Heavy pivot doors can cause undue stress on both the hardware and the structure, requiring maintenance on the pivot hardware, frame and possibly the structure under regular heavy use.

Light Pivot Doors

One way to optimize large pivot doors for weight is to use a strong lightweight substructure that will not compromise the structure of the door. SingCore large pivot door substrate is perfectly designed for large pivot doors sporting additional features besides creating a solid composite door that weighs a fraction of an otherwise solid door. How else could you make a lightweight 16 ft. tall white oak pivot door that can be guaranteed not to warp for 50 years? You can find 8 of these doors on the top floor of One World Trade Center, NY.

Modern pivot doors with patented Sing Core inside are strong (660 PSI, stronger than steel pound for pound) and the torsion box structure grids are packed with rigid insulation (for added R-value and sound deadening capabilities).

Using Sing Core inside your pivot door can transform any heavy pivot door into a lightweight pivot door.

Large Pivot Doors Warp

Warping large pivot doors are one of the chief problems associate with large pivot doors – or any large doors, for that matter – especially if the large pivot entry doors are made using natural woods, which are elegant when installed but tend to move according to variances in heat, moisture and other environmental conditions.

There’s really no way around the natural characteristics of wood grain to bend, warp, cup or twist – that is – until now…

Guaranteed Warp-free Large Pivot Doors

Only large modern pivot doors with professional SingCore inside can be guaranteed to remain structurally sound and warp-free for 50 years.

Wood Stave vs. Wood Ply

Wood stave doors can be very costly to make, especially if you’re looking for a lightweight high strength solution for a warp-free guarantee for 50 years. Using Sing Core inside your wood stave door featuring wood planks from 1/8-inch to 1/2-inch will create more potential for warp due to the nature of natural wood grain. This is the beauty of the more economical wood ply option for building your wood door. Wood ply is far less expensive and has alternating grain orientation which also helps to keep the door straight. Wood plywood is just like any other plywood except for its featuring a particular wood grain predominantly on the surface, and it offers far more strength and repairability over time than a less expensive wood veneer.

So, if you’re looking to attain similar visual results of a solid wood door at a fraction of the price you might consider having Sing Core inside your wood plywood door. Be certain to specify what type of natural wood plywood you want, if it is available, you can save thousands of dollars on your beautiful wood door. The most popular wood plywood features woods such as white oak plywood, maple plywood, oak plywood, mahogany plywood, walnut plywood, Douglas fir plywood, knotty pine plywood, and birch plywood just to name a few.

That’s 50 years of high precision, high performance, low maintenance enjoyment of your breathtaking very large pivot door, guaranteed.

 

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Exterior Door Blanks

Singcoretabletop Patented SingCore makes the best exterior door blanks in the United States of America. Architects, designers, contractors, millworks and door companies come to SingCore for exterior door blanks that outperform other door blanks used in exterior doors.

Why SingCore Exterior Door Blanks?

The answer is

If you want the best exterior door
Start with the best exterior door core

insulated exterior bi fold warp free door blanks stringer than steelSingCore exterior door blanks are the only door substrate with SingCore inside. Exterior doors of any size with SingCore inside are lightweight, high strength, insulated exterior doors that can be made with any door skin material, including outdoor wooden doors that can be guaranteed not to warp, bend, twist or otherwise fail for fifty years.

Oversized Entry Doors

When it comes to large oversized doors, Sing door blanks help high end millworks and door companies to supply their clients with the biggest doors with full confidence of providing a oversized exterior that will not fail. Until SingCore exterior door blanks, the common response of door manufacturers was

We don’t build oversized doors

Lightweight high strength reclaimed cedar carriage doorsLarge doors were any door over seven feet tall or three-and-a-half feet wide. Why? Because they warp; but if they were built not to warp they would be too heavy, causing regular maintenance calls for hardware repair and the heavy door caused extra stress and strain on the both the structure and the frame. Either way, big doors were a headache for both the door company and the end user.

When using Sing exterior door blanks, any exterior doors – even exterior wood doors – can be guaranteed not to fail for 50 years.

Outdoor Wooden Doors

A wood exterior door is problematic due to the nature of the wood grain itself. The grain will either expand or contract due to changes in the environment and change in temperature or moisture will cause the wood to move this way or that. Moving or warping exterior wood doors compromise the door seal, and could prevent the exterior door from latching properly, or in extreme cases, closing at all.

copper door skin exterior door blanks oversized entry doorsSing exterior door blanks are wood door skin panels that prevent the failure of any door regardless of exposure to the elements if made with professional warp-free SingCore with wood stave applied using the patented non-warping process.

Door Skin

Patented SingCore can host any exterior door skin material – not just solid wood stave – a welcomed feature to any designer or full service custom door builder. Sind you are not limited to wood door skin panels, your doors can be made of any flat building material, such as aluminum, cold rolled steel, concrete, copper, fiberglass/FRP, galvanized steel, hot rolled steel, HPL, Kevlar, LVL, metal or stainless steel, just to name a few.

Of course, now you can make doors of any available natural wood species warp-free with SingCore inside.

Insulated Exterior Doors

Another unique feature and added benefit of having SingCore inside your oversized entry doors is being able to enjoy having insulated exterior doors which means better energy savings and climate control. Also, because Sing exterior door blanks are packed wall to wall with rigid insulation as part of the torsion box composite solid door blank adding sound dampening qualities for added safety and security at no extra charge; all part of the design.

wood door skin blank door oversized entry doors exterior door blanksSolid Core Door Blanks

Sing exterior door blanks are a solid core door material made of natural vertical wood grain torsion box/foam composite yielding exceptional displays of strength with unparalleled resistance to deflection and warping. SingCore is so strong, that it was rated at over 660 PSI when independently tested by the University of Washington. That’s stronger than steel, pound for pound.

The inventor says, “Kick any other door and you break the door. Kick a Sing door and break your leg.”

Don’t break a leg, but do specify “SingCore inside,” when you want the best exterior door of any size that is insulated, lightweight, high strength and can be guaranteed for a full fifty years.

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Wooden Room Dividers

When you’re looking to divide a space into two or more spaces, you may want to have more of a true separation between the spaces, while not having to rely on permanent construction and insulation contractors and installation, especially if you’re looking for temporary walls or room partitions that are modular components.

10 ft x 5 ft x 2.25 inch pivot sliding door maple wooden room dividersTemporary walls and room partitions made with SingCore inside have extraordinary characteristics drawing interest from individuals in New York seeking our wooden room dividers as the stand out lightweight, high strength, modern room dividers from 3,000 miles away. You might be surprised to learn we send more wooden products to New York than any other single location in the USA.

Sing wooden room dividers are built to architectural specifications using any of all available wood species though even inexpensive standard torsion box plywood panels available via the Lowe’s Home Improvement Pro Desk are the value-added low cost alternative for the DIY wooden room dividers for the creative do it yourselfer on a budget.

Large Wooden Room Dividers

The biggest wood room dividers present the greatest number of challenges for architects, designers and contractors. Unfortunately, while large wooden panels are highly sought out for their beautiful appearance, performance-wise they can be problematic. Due to the nature of the natural wood, the panel will tend to warp, bend or twist and there is little you can do about it, unless it has SingCore inside.

Warp-free Wooden Room Dividers

SingCore is the solution for creating a wood panel room divider that can be guaranteed warp-free for 50 years, even in a wood panel standing 37 feet tall, if built and designed correctly with professional SingCore. Non-warping wooden room dividers are not the only solution provided when your room partitions have SingCore inside. You also get:

wooden room dividers sliding temporary walls room partitionsInsulated wooden room dividers, providing greater room separation, climate control and sound deadening qualities for added safety, security and privacy between rooms.

Lightweight wooden room dividers, that are less expensive and easier to transport, handle and install (while cutting down on potential injuries caused by working with heavy wooden room dividers).

High strength wooden room dividers, offering incredible strength – even from an inch-and-a-half thick panel room divider – to support the installation of a custom door without compromising the space dividers.

Any Type or Style of Wooden Room Dividers

Wood temporary walls are designed for a wide variety of styles, uses and configurations to meet or exceed the expectations of the best architects and designers in the United States.

Pivot Door Wooden Room Dividers

The most popular configuration for temporary walls are room partitions made using pivoting – or a combination of pivoting and sliding – door hardware.

Sliding Wooden Room Dividers

A fairly straightforward way to temporarily divide a space would be to place sliding doors to separate an otherwise wide open area. When you want the space open, simply slide open the sliding door room dividers and you’re in business.

Bedroom Dividers

You will find the insulation and sound dampening abilities of your Sing wooden room dividers will help you get a good night’s sleep in your cozy new bedroom, while enjoying the redesigned space, yielding a high quality of life with the addition of more bedrooms without the cost of expensive contractors.

Large extreme edge pivoting hardware for large swing wooden room dividers with man door

Moving Wall

Your wooden room dividers could be configured to fully open providing full access to the entire space, when collapsed or folded, or dividing the space into multiple areas serving different functions as you see fit. Some installations include electronically articulating wall components using automatic door hardware with optional remote controls.

Pressure Walls

While some people are using our standard torsion box panels as components in quick and easy pressure walls, our friends in the greater New York area are feeling the crunch of building codes being enforced, especially in Manhattan. For these people, they are reaching out for using our insulated panels as backing for shelves, creating a

Bookcase Wall

Even though bookcase walls are trending now in New York, designers, architects and engineers have been specifying SingCore as the backing material for bookcase walls for increased insulation and room separations when in use as a room divider disguised as a bookcase. In fact, entire bookcases built of SingCore can be easily pivoted with a standard pivot door hinge and used as a temporary wall or secret door which could be opened when desired or necessary, not just as the bookcase wall nyc.

Moveable Storage Unit Wall

The next step in alternative wooden room dividers is utilizing SingCore to build full modular storage units on wheels to make and create not only moveable storage components but to create sound deadening and functional room separation. Thanks to the lightweight and high strength these storage units can be moved around on furniture casters with ease.

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Metal Fabrication Metal Door Panels

Galvanized Steel + T SlotWhen it comes to metal fabrication, one metal company is making an environmentally sustainable impact on the manner in which metal is handled in America today. Eco-friendly lightweight and high-strength metal panels are replacing solid metal sheets and metal honeycomb panels in a safe and responsible manner resulting in a patented metal fabrication method creating metal panels that weight a fraction of the weight of solid metal but are stronger than steel pound for pound.

Stainless steel has been problematic for steel fabricators to work with due to being a highly hazardous occupation, until now. Exposure to toxins and high-skilled trades-people make for an expensive end product. The extreme heavy weight of steel presents other problems in terms of safety on the job site and expensive transportation, installation and maintenance costs. Eco-friendly SingCore is the perfect solution for these problems.

Aluminum

21 ft tall metal ivot doorAluminum is a lightweight metal and can be used in a variety of methods but needs a solid substrate or assorted framing to increase performance. While adequate for smaller projects, when the dimensions of the project expands so do the challenges. Sing Aluminum is the next level of high precision and performance due to its ability to offer:

High Strength Aluminum

Where other aluminum panels fail due to unavoidable weakness, Sing Aluminum relies on a solid substrate comprised of natural vertical wood grain torsion box/recycled rigid foam composite to achieve strengths stronger than steel (660 PSI, and more) enabling long spans without deflection or compromise, even under loads.

High Precision Aluminum

Due to the extreme precision (+/- .006 in.) of the solid SingCore composite substrate, the resulting Aluminum material (available in aluminum panel or aluminum post and beam configurations) is extremely flat for high precision applications, while remaining lightweight and Eco-friendly.

Stainless Steel

Lightweight High StrengthThere is elegance to stainless steel that cannot be denied, though problems appear especially when dealing with projects of large size because stainless steel is so heavy. To reduce the weight, stainless steel plates can be sandwiched with some type of lightweight core to reduce the weight, but strength is compromised; that is, unless you have SingCore inside.

Lightweight Stainless Steel

Thanks to SingCore, you can achieve outstanding results using Sing Stainless Steel panels, weighing in at a fraction of the weight of solid stainless steel, but maintaining the structural integrity of solid steel. Even though the weight issue is addressed by using honeycomb or other type of core substrates, they fail under stress or strain. Only SingCore has the ability to deliver the strength of solid steel at a fraction of the weight, while maintaining its high precision.

Galvanized Steel

20 ft span galvanized demoLong known for its ability to offer substantial weather resistance when exposed to the elements, galvanized steel is one of the most effective and long-lasting coating options for steel with a long history of success in all climates and weather conditions.

Super Strong Lightweight Galvanized Steel

Add to the long term success in exterior exposure, the lightweight and high strength of sandwiching galvanized steel around patented SingCore, and you have a panel that is impervious to the elements that could be interconnected using cam lock technology or other methods to build a modular exterior building or shelter in minutes, besides other applications.

You could build modular Sing galvanized steel panel components that could be guaranteed fail-free for 50 years.

cold rolled steel doors available as stainless steel doors and hot rolled steel doors lightweight stronger than steelCold Rolled Steel

Cold rolled steel is readily available in flat sheets and perfect for creating high precision and high performance custom steel doors when applied to patented SingCore. Cold rolled steel is one of the most popular steel surface materials in making Sing steel doors, which are steel doors with SingCore inside.

Besides doors, other popular cold rolled steel products include cold rolled steel panels, posts and beams with SingCore inside for lightweight high strength high precision and long life performance over time, unlike any other cold rolled steel substrate known.

Eco friendly hot rolled steelHot Rolled Steel

Hot rolled steel is similar to cold rolled steel, though is less strong than cold rolled steel. This can be overcome by crating high precision and extremely strong hot rolled steel panels with SingCore inside.

We are seeing an increase in hot rolled steel in both wall hot rolled steel panels and hot rolled steel doors due to the industrial look of the heat signatures that are unique characteristics of hot rolled steel and often part of the aesthetic design of the architect or designer of the project at hand.

Hot Rolled Steel Large Sliding Doors

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Stainless Steel Doors

Eco-friendly Stainless Steel

The patented Sing metal fabrication process produces an Eco-friendly metal panels by using the best of metal materials on the surface areas and the best of mother nature (vertical grain wood torsion box) and recycled materials (rigid foam material used to fill the torsion boxes). The culmination is metal panel that is made using natural low-tech methods without welding, while using formaldehyde-free adhesives.

stainless steel door diamond plate steel doors

Imagine lightweight Stainless Steel that will retain its form and function for years, with long spans and little deflection for sleeker, more modern steel work with lower installation costs, requiring less maintenance, substructure and may incorporate lighter weight steel door hardware. This emerging leading edge stainless steel technology comes from the pristine Pacific Northwest’s Washington State and ships these new stainless steel composite materials all over the world. The most popular destination of this revolutionary stainless steel construction method is NYC, New York City.

Stainless Steel Exterior Doors

Long the large exterior steel door manufacturers, Sing Core has created this one-of-a-kind Eco-friendly stainless steel solution solving long-term problems associated with large steel doors that are heavy (even if not solid steel) requiring expensive heavy duty hardware and continuing maintenance on the steel door, frame and supporting structure. This is why the military, science and industry sectors rely on Sing Core for the stainless steel exterior door solution that is insulated lightweight and stronger than steel pound for pound.

13 ft tall lightweight steel sliding doors stronger than steel doorsSing Steel Doors

Sing steel doors are available in sliding door, swing door, pivot door, bi fold and accordion door configurations.

A growing trend in large window openings in Sing steel doors is making its way into the architectural door specifications for many contemporary architectural designs. This steel French door style features large lite openings being cut into the solid composite steel slab door for either full- or half-glass panel installation.

Multi panel steel French doors can be configured as sets of steel double doors or a series of articulating steel doors in accordion door fashion using a combination of pivot and sliding door hardware.

High Precision Steel Doors

When industries demand high precision steel doors that also meet high performance expectations, Sing Core is the answer because this insulated solid steel door core material is so high precision (+/- .006 inches) which exceeds the precision of any other steel door core material for a solid extremely flat stainless steel surface. The welding and interior framing used in other steel doors causes inconsistencies across the surface of the stainless steel door resulting in variations that compromise the architectural specifications of the steel door.

Types of Steel Doors

The Sing steel door solution is available in any type/style of steel (depending on availability) including (but not limited to) stainless steel doors, galvanized steel doors, cold rolled steel doors and hot rolled steel doors.

Galvanized Steel Doors

Lightweight high-strength Sing galvanized steel doors are found in both exterior and interior applications. The scratch, rust and corrosion inhibiting characteristics offer advantages in exterior door installations.

20 ft tall span galvanized steel lightweight high strength perfectly straight steel doors

You will find Sing galvanized steel doors installed in industrial locations as well as commercial, hospitality, office buildings and high-end homes.

Having a high-end high performance and precision insulated galvanized steel door that is stronger than steel delivers added benefits including more security for impact resistance, sound dampening acoustic qualities and a longer life galvanized steel door with reduced maintenance over time.

cold rolled steel doors available as stainless steel doors and hot rolled steel doors lightweight stronger than steelCold Rolled Steel Doors

Sing Cold Rolled Steel (CRS) doors are the most popular of our Eco-friendly steel doors suitable for interior steel door applications. Like all of our Sing steel doors, cold rolled steel doors are pre-insulated, high precision and high performance while remaining lightweight and pound for pound stronger than steel.

The most popular cold rolled steel doors are as steel flush doors, though there is a growing trend of cutting large lite openings for glass installation for that steel French door style. Custom glass openings can be cut to your specifications.

Cold rolled steel is also a popular material for combinations of doors and interlocking cold rolled steel wall panels for fast and easy creation of temporary structures and in plant offices.

CRS is uncoated steel and requires a coat of primer.

Hot Rolled Steel Door

Sing Hot Rolled Steel doors are made from solid steel sections (made from 100% recycled steel) that were hot-rolled from new billet steel into shapes used to create our Eco-friendly insulated hot rolled steel doors that are lightweight, constructed using our patented solid torsion box composite core for a steel door that is stronger than steel (independently tested at 660 PSI) pound for pound.

hot rolled steel doors insulated lightweight high strength modern steel doors stronger than steelOut hot rolled steel doors are the hottest new material being specified by upscale designers and architects in contemporary projects who want to make an artistic statement using the unique industrial feel of hot rolled steel modern French doors in cutting edge commercial establishments, contemporary homes and mansions.

When a contemporary architect or designer can custom design hot rolled steel doors to accommodate the look and feel of any door, even sporting large glass openings for that hot rolled steel French door visual impact.

No other hot rolled steel door is more versatile in design or application.

Steel Sliding Doors

The importance for steel sliding doors to be lightweight and high precision makes Sing Core the standout product solution for all your steel sliding doors.

Sing steel doors are also available in swing door, pivot door, bi fold, accordion door configurations and is only scratching the surface of the endless applications of patented Sing Core.