The Professional Sing Sandwich panel starts as a 4 ft x 8 ft Sing “sandwiched” panel. Professional Sing Sandwich panels are guaranteed not to warp for 50 years.
If you are an architect, general contractor or home owner and expect a non-warp guarantee from the door manufacturers (especially the very large and expensive doors) you would be very hard-pressed to come to an adequate warranty arrangement with either a door manufacturer or millwork because large doors and doors made of exotic woods are prone to fail; that is, unless the door is made with Professional Sing Sandwich inside. This is how we help to make the best doors in the world that can be guaranteed not to warp for 50 years.
Professional Sing Sandwich panels do not have a solid wood edge. For embedded solid wood edging, see: Professional Sing Panel. Just like it’s name Sandwich means professional patented Sing Core is “sandwiched” between two skins. This creates the best non-warp, lightweight, high strength panel material for superior construction.
A Professional Sing Sandwich panel consists of a substrate of 1 inch patented Sing Core® torsion box reinforced insulated substrate with special patent pending Sing stiffeners sandwiched between two ¼ inch sheets of plywood, resulting in the most Eco-friendly lightweight and high-strength (660 PSI, stronger than steel pound-for-pound) non-warp material. The Professional Sing Sandwich panel is the basis of many applications spanning a multitude of industries.
Sing Sandwich and Sing Panel are the world’s most advanced rigid insulation panel system utilizing patented Sing Core as the insulated reinforced torsion box structure which is the green building solution that is lighter in weight and stronger than steel (660 PSI) pound-for-pound.
Thermal Insulation R Value
Customers using Sing insulated plywood get to choose the R value that best suits their application. Standard rigid insulation R value is 3.5 per inch but can be upgraded to R 6.5 per inch. You determine the degree of thermal insulation required by your project, then customize your Sing panel’s thickness to achieve the results you desire based on your specifications.
Insulated Wall Panels
Sing Insulated plywood comes pre-constructed to be used as free standing insulated walls right out of the box. In many cases, builders who embrace Eco-friendly insulated Sing technology take full advantage of the natural reinforced torsion box structure to build structures that are completely frameless.
That’s right; Sing Panels are so strong that you can build enormous structures without the need for complicated framing structures, because the structure is built into the rigid insulated panels themselves making Sing Core’s insulated plywood one of the most advanced insulation materials that is expanding the imaginations of architects and engineers all around the world.
Insulation for Walls
Certainly, there is no need to use additional insulation if you’re building your structure with Sing insulated plywood exclusively; but if you are shearing up the thermal insulation of a pre-existing structure, then Sing’s rigid insulation solution is right on track for a fast, long lasting solution for quickly and easily adding both strength and insulation in one easy step.
That’s why Sing insulated plywood is a highly sought after material for insulating and reinforcing basements and attics giving the designer or do-it-yourselfer 100 percent control over the wall insulation value and installing insulated interior wall panels has never been easier.
Insulation Boards
Because Sing insulated plywood can be custom specified, many builders are choosing to have their rigis Sing insulation materials pre-configured into insulation boards in 16” x 24” or 24” x 96” sizes to accommodate their building styles, increasing production time, dimensional stability and longevity over time.
One nice thing about Sing’s rigid insulation board, is that you can have them any way you want them; any length, any width, any thickness and more amazingly – Any Available Surface Material – for the most versatile insulated wall board available.
It is not uncommon for entire homes to be built out of Sing Core building materials. Home owners, builders and developers can confidently build square log homes that will stand for hundreds of years using Sing Core for everything except for the glass and hardware.
Here at Sing Core, we are contacted regularly by the most particular clients who seek only the best lightweight, high-strength portable floors made to the exacting architectural specifications. By using Sing Core to build a portable floor, even a low-priced (built with standard sing Sandwich panels) do-it-yourself raised floor you will be miles ahead of other modular floor systems. Just because you’re using our reinforced torsion box composite building material your resulting portable floor will be lighter in weight, stronger, insulated, sound deadening and does not require a complicated infrastructure to accomplish the results that you desire. No other company can make floors like these. No other system allows you to use less joists than our system. This results in a dead load that is so light it’s unmatched by any other system.
Portable Modular Stage Floor Example
View the following video of assembly of this 20 ft. x 12 ft. portable stage that could be used as a dance floor, raised floor, temporary flooring. Imagine being able to load up all the modular components and layout your temporary flooring in convenient sections (as you can see each component can easily be carried by one person) and snap it all together in 12 minutes?
This 12 minute insulated portable stage assembly has been time lapsed to a brief 1 minute video.
The Sing Portable Stage
When you’re making a portable stage out of patented Sing Core, you are using the most advanced floor materials in your portable stages. Think about it; what other Eco-friendly building material can offer such lightweight, high strength and insulation?
Why insulation? Just ask our Sing Core clientele. Architects, designers and sound engineers seek us out for the sound deadening qualities that come with the nature of the patented Sing Core substrate that is basically a wood torsion box structure / rigid foam composite that is a noticeable improvement when measured against other traditionally available stage platforms.
The sound deadening qualities of sing Core can enable a live band with an acoustic drum kit (or DJ) to perform upstairs overhead of a restaurant without impeding the quality of dining going on below. What would you do with your Sing Portable Stage?
Huge floor panels that are light enough to lift with a finger
DIY Dance Floor
If you engage in periodic dance events requiring a dance floor rental, it wouldn’t take long to pay for your own Sing portable dance floor. Sing dance floors can be built to your architectural specifications in easy to use modular sections that are custom designed. Why not build your own portable dance floors?
The avid do-it-yourself could easily create his or her own portable dance floor system using Sing Sandwich panels available via your local Lowe’s Pro Desk. Sing Sandwich panels are available in 4 ft. x 8 ft. standard size, or pre-cut into convenient 2 ft. x 4 ft. modular dance floor sections to create your own portable DIY dance floor.
Outdoor Dance Floor
Sing portable dance floors can be used inside or out. Custom built to your specifications, you can have the best outdoor dance floor that can be assembled and disassembled at will, or left outdoors for extended periods of time without compromising the structure or integrity of the portable floor systems.
Industrial Floor
Sing modular floor systems are being used every day for the most intricate industrial floors in factories, in marine and aerospace temporary floors and as their preferred raised floor system.
All Professional Sing Panels are guaranteed not to warp and maintain full structure strength for 50 years. There are no maximum size limitations. For doors that exceed shipping or building entry constraints a Sing Core Patented Modular Large Door System is the solution.
Custom sizes and thicknesses available. We are experts in manufacturing true flat panels and non-warping panels for very large doors, walls, tables and more…
Professional panels are made of a wood torsion box grid with foam inserts, professional stiffeners, a solid wood frame with blocking for hardware, and two matching skins “sandwiching” the core.
Professional Sing Panel
Build your own non-warp door without the extended delivery time
The Professional Sing Panel takes the standard Sing Panel to a new level of high precision and increased performance.
Professional Sing Panels are specially reinforced for increased performance by our team of experienced professionals with an acute sense of composite technologies to create a professional panel that will have the structural integrity to far exceed performance standards deemed “acceptable” by the trade industry.
The Professional Sing Panel is available only to trade professionals, includes embedded stiffeners, and is primarily used in oversize door applications.
Professional Non-Warp Door Blanks
Using patented Professional Sing Door Blanks, any door can be made in any style of any material in any size that can be guaranteed to be true flat (well above AIA standards for flatness) and not to warp for 50 years including structure guarantee when used for intended purposes for which the door was designed.
Custom Professional Sing Panel
Custom Professional Sing Panels are available in any size, any thickness i.e., large oversize panels or planks, posts and beams, with any of the following custom options.
Custom Professional Sing Panel Upgrade Options
Available to trade professionals and industries are a myriad of Sing Panel options that include (but are not limited to):
Non-warping Sing Sliding Door in closed position
SKIN CHOICE (SURFACE MATERIAL)
There are many options for Sing Core panels. (See: Material Options)
Paint Grade: 1/4 inch or thicker plywood, MDF, Masonite
And any other options that may be available per your specifications. Contact us for more information.
WINDOW AND DOOR CUTOFFS
Sing Core provides Sing panels with window and door pre-cut and ready for installation. We will cut 1/8 larger in width and 3/16 inch wider in length to fit your window glass. We build a frame using 1.25 inch solid wood to your specifications.
MOLDING/TRIM
Sing Core windows and doors are profile ready for CNC routing. You may add molding or trim to create your own window or door design, otherwise we will provide you with thicker skin – such as 1/4 inch or thicker MDF, hardboard, etc. – for you to carve or profile by CNC machine. With Sing Core windows and doors you can create a true raised-panel door or any design you desire.
Trim added to create a raised panel door
TRIMMED OR UNTRIMMED (RAW EDGES)
The standard ready-to-ship panel condition is, “untrimmed.” This leaves unfinished exterior edges that may have exposed adhesive and might require being built ½ inch over-sized for trimming at your location. An additional fee will be assessed for trimming and sizing in our factory.
All trimmed edges are 1/2 inch over width and 1/2 inch over length. After trimming, your Sing Panel will be 1/2 inch less (4 x 8 will be 47.5 inch x 95.5 inch). Standard solid wood edging with 1.5 inch will be reduced to 1.25 inch after trimming.
UNTRIMMED PANEL (RAW)
Many of our customers prefer their panels untrimmed because this allows them to trim their panels to exact size on site before installing them in their door openings. That way they can have the peace of mind that their door will fit the opening exactly as intended.
TRIMMED PANEL
Customers who want their panels cut to exact size before they receive them should choose the trimmed selection. This gives them the option of doing less work on site, but it also means they must be much more precise with their measurements before ordering their panels. Trimmed also costs slightly more because it is more labor intensive to trim the panels in house.
BLOCKING FOR HARDWARE
Sing Core panels can be used with any hardware that is rated for the weight of the panel. Solid wood blocking is placed in your specified locations to accommodate your hardware. How to specify your blocking for hardware.
INSULATION VALUE
R-value 3.5 (EPS foam)
R-value 5.7 (urethane foam)
WEIGHT
Sing Core panels weigh only 4 to 5 pounds per cubic foot depending on your skin choice.
COMPRESSION STRENGTH
Our 1-inch professional grade panels have been tested to reach 660 psi.
WARRANTY
Sing Products come with a limited lifetime guarantee. (See Warranty Information)
Professional Sing Panels commonly have a solid wood edge (1.25 inch is standard, any custom size is available).
Professional patented Sing Core creates the best non-warp, lightweight, high strength panel material for superior construction with embedded professional stiffeners.
If you are an architect, general contractor or millwork and expect a non-warp guarantee from the door manufacturers (especially the very large and expensive doors) you would be very hard-pressed to come to an adequate warranty arrangement with either a door manufacturer or millwork because large doors and doors made of exotic woods are prone to fail; that is, unless the door is made with Professional Sing Panel inside. This is how we help to make the best doors in the world that can be guaranteed for structure strength and not to warp for 50 years.
In the event one side is exposed to excessive moisture or temperature then it could cause warping if the panel is very thin. If you have high expectations for non warping (which most of the high end large doors have problems with) Professional Sing Panels are the only insulated panels that warp less than any known core material. All Sing customers are happy with what we deliver when using the Professional Sing Panel to build their non-warping doors; which is changing the previously known idea that all the large doors in North America warp due to the change of seasons. The secret inside the best non-warping doors is the Professional Sing Core which keeps the Professional Sing Panel flat from our factory to its destination and stay flat for 50 years with structural integrity guaranteed.
A Professional Sing Panel consists of a substrate of patented Sing Core torsion box reinforced insulated core with special patent pending Sing stiffeners sandwiched between two ¼ inch sheets of plywood, resulting in the most Eco-friendly lightweight and high-strength (660 PSI, stronger than steel pound-for-pound) non-warp material. The Professional Sing Panel is the basis of many applications spanning a multitude of industries.
Seattle architects are renowned for their commitment to green building, energy efficiency and innovation. In the next few days, the new Center for Architecture & Design in Seattle will be featuring the newest revolution in green building products in their facility further promoting environmental awareness throughout the Pacific Northwest and the world.
Patented Sing Core® is delivering 4 large pivot doors, all the office furniture, furnishing the lounge and lunchroom which covers most of the space in the design center.
Example: Sing Core is providing a door panel for a large pivot door measuring 12 ft. x 10 ft. x 3.5 inches thick that weighs a mere 500 lbs. plus the added benefits that come along with using the most Eco-friendly non-warping material ever invented.
4 men installed these large pivot doors in less than 2 hours
Four of these high performance pivot doors will swing open by an extreme edge pivot (a challenge solved with Sing Core) to reveal a large, expansive hallway; when closed will create a quiet, cozy conference room. These engineered pivot doors will be fully insulated, fire-rated, sound-deadening and guaranteed non-warp for 50 years.
All the office desks, shelves, partition walls, tables, wall cabinets and other casework are made of Sing Panels. Some tabletop/shelves are one 33 ft. piece in length and designed for easy assembly on the job site.
Sing Core is proud to support the Center for Architecture & Design in Seattle by contributing by donation and promoting sustainability and education in true green design and architectural materials.
In the news Jet Blue will be offering free Wi-Fi and streaming Amazon Prime in-flight movies and television shows. The Jet Blue/Amazon partnership is calling this new aerospace technology, Fly-Fi.
As part of the Amazon and Jet Blue promotional campaign, in typical Amazon-style, they have designed and built a huge Amazon big box to roll out the idea while inviting passengers to test drive the new concept.
The giant Amazon shipping box is really getting the attention and at first sight even a layperson might ask, “How did they build such a monstrosity without any visible structure?”
When designing the display the forward-thinking Seattle-based design team had particular challenges with building an insulated modular structure ten feet tall that would appear as if it were built of cardboard, but have structural integrity while remaining lightweight and portable.
It’s no surprise that the search for solving the problems associated with weight and strength in building materials that they would find their solution in Sing Core, like other high-end architects and designers.
The design included a ten foot tall structure with no visible posts and beams to allow passengers to watch streaming media in this temporary movie theater to be located inside Terminal 5 at New York City’s JFK airport.
The design also included a separate area for children to sample original Amazon programming and to have hands-on interaction with Kindle devices designed for the younger audience.
The temporary theater is based on Sing Core Trade Show Displays in combination with their patented T-Slot Panel to accomplish the feat of creating a pop up insulated entertainment environment inside the busy airport with 10 foot tall walls that are only one-and-a-half inches thick without any additional framing. The results are simply staggering.
Stop by Amazon’s Box Theater at the John F. Kennedy International Airport to see what all the excitement is about.
Fast & Easy Assembly
The fascination with Sing Core’s display solutions is not simply the lightweight (weighing-in at a fraction of the weight of other traditional building materials) or high strength (660 PSI; stronger than steel pound-for-pound) but the speed of assembly and disassembly of a portable structure. The modular components rely of quick, high precision connection methods that will not fail when in use, or be subject to damage when being reused time and time again.
Sing Core® provides industries with Eco-friendly, sound insulated wall systems for inplant offices with added safety and security. These lightweight, high-strength wall partitions can also be used to cordon off factory, warehouse or space in plant to control workflow or contain specific workspaces as needed.
Modular wall partitions can be designed for ease of transportation (flat-packed), assembly (cam lock or T slot), disassembly, storage and reconfigured and reassembled.
Large Demising Wall
Sing Core is the superior solution to provide industrial demising wall panels that cover large spans of area without risk of failure warp, bend, twist or otherwise compromising high performance standards. High precision Sing Core (+/- .006 in. tolerance) is available in any exterior material specified, in an array of connection methods that could be up to 50 ft. tall.
Sing large demising wall panels have been made in aluminum, concrete, fiberglass (FRP), glass, HPL, LVL, metal, stainless steel and many natural wood varieties.
Glass Wall
Sing Core glass wall panels are perfect solution for glass partitions using our Sing framed glass panels that can be configured as modular glass walls for maximum safety, security and optimal visibility while dividing a space or configuring an inplant office with a 360 degree view. Built to your specifications, our original glass wall design was founded on our success in the French door industry. Sing folding glass doors consist of a glass panel framed within a Sing Panel, hinged together to form the best glass room dividers.
Sing glass wall systems offer the most Eco-friendly glass partition walls and can be formatted in any format including folding glass walls or as sliding glass walls for industrial use or as glass office partitions.
Free Standing Wall
Sing Core free standing wall solutions have many options available that are limited only to the imagination of the designer. Your 3d wall panels can be pre-built and configured to your specifications with freestanding wall hardware adaptations or with any combination of L, T or H modular wall panel function.
Other free standing wall solutions include large moveable bookcases, cabinets and wall storage units made of lightweight, high strength, insulated Sing Panels.
Office Partitions
Sing Office Partitions are the stand out solution for all your configurable office design needs. Quickly and easily create office cubicles or office dividers to maximize the production areas of your internal office area. Available in a variety of sizes and shapes, Sing office partitions can be easily configured into an office cubicle or used as an office table in on demand office workstations for even more expanded functionality.
Sing Office Partitions offer sound deadening qualities as office partition walls and can be fully functional modular office walls or operable office room dividers. These temporary office walls and free standing office partitions are made of Eco-friendly patented Sing Panels that can assume the look and feel of your favorite office décor while functioning as moveable office cabinets or storage areas.
Modular Clean Room
Working with NASA and the United States military has Sing Core applications expanding across the board. Cleanrooms lend themselves to embracing Eco-friendly reinforced structural insulated panels naturally and the varied design and application options have led us in a myriad of clean room solutions; from permanent installations to portable and modular cleanroom designs.
Most popular is the Sing Modular Clean Room panel that can be quickly and easily assembled, disassembled, transported, stored and reused over and over again with a sensible one-time investment. Your modular clean room should be structurally sound, fully insulated and high precision (Sing Core +/- .006 tolerances)
Data Center Walls
Sing Data Center Wall Partitions are by far the best solution for your data center. Data centers and server farms are increasingly specifying patented Sing Core in their architectural specifications due to the high performance of the only Eco-friendly data center building material that is fully insulated, lightweight and super strong.
Data center walls built with Sing Core can be erected in very little time, with very little skill and expertise that can be either temporary or permanently affixed and can be guaranteed not to fail for 50 years.
Purchase Sing Sandwich panel from your local supplier and take it to your local millwork to custom-build your furniture, Sing doors and all types of lightweight, high strength products; even a tiny house or an entire home.
You will be able to build the best products of lightweight, high strength Eco-friendly Sing Core®, not only for yourself but for your friends and relatives. Better yet, you could start your own business making Sing products for resale because you are getting patented Sing Sandwich panels at a very low cost, and it doesn’t get any easier than getting them from our Sing Core Outlet Store.
Sing Sandwich is the affordable insulated torsion box panel/sandwich panel/honeycomb panel that has the strength above almost any existing commonly used core click here to see comparasion of all types of core. Manufacturing Sing Core® uses less energy, no toxic chemicals or waste and is made in the USA. The heart and soul of Sing Sandwich is in our patented Sing Core structure; the strongest, lightweight, renewable core used in the aerospace, composite, boat, home building, furniture many other endless industry, compare common used core such as aluminum, plastic core, foam core, Nomax, balsa wood, paper core and other composite core materials.
Take A Look
Sandwich panel, lightweight core and honeycomb panel are the composite materials which surrounds our daily life without even noticing. It doesn’t matter if you take the bus, fly in an airplane or take a cruise on a boat, you will find sandwich/honeycomb/lightweight panels all around you. Sing Sandwich panel is the next phase in the evolution of the lightweight composite panel impacting not only the transportation industries, but in home, commercial and industrial worlds due to the low cost high-strength renewable raw material grown in our natural world. Plus, it takes less energy to produce patented Sing products, a huge improvement in the world of new lightwight composite materials. Sing Sandwich is perfect for your exploration of the possibilities afforded by insulation, lightweight and high strength.
What is a Sing Sandwich Panel?
Sing Sandwich panels are made of two 1/4 inch plywood skins sandwiched with Sing Core in between. Our Sing Sandwich Panel is designed to protect Sing Core with a wood base providing strength and/or a better bonding surface to use just as it is built, or to use the Sing Sandwich panel as substrate to build your own Sing Panel, Sing Wood, Sing Metal, Sing Post and Beam, etc… click here to see applications of Sing Composites.
Affordable & Sustainable
The price of Sing Sandwich is more affordable that the Sing Products that were available when we started a few years ago. You may even get it from your local lumber yards. There are many types of core used to build lightweight panels but the Sing Sandwich panel is the only solution for high performance and low cost. Even more impressive is that Sing Core is good for the earth as it is Eco-friendly and the structure is made of renewable material. While other building materials fail over time, Sing Core products are build to last the test of time. What you build with Sing Sandwich panels today, will last for generations.
Problem / Solution
Since the invention of the Sing Sandwich, we have proven that common problems associated with limitations of traditional building materials could easily be overcome by using this new patented solution. We have helped our clients with all sorts of applications while solving the challenges of reducing weight, increasing strength, adding insulation value and sound deadening. The Sing Sandwich has been proven to be more dimensionally stable while solving problems associated with warping, twisting, cupping… and other reasons that cause products to fail when using the standard variety of sheet goods. In many cases, we have found, that Sing Core is the solution to many problems.
What is the different between Sing Sandwich and Sing Panel?
Sing Sandwich panel is like core but with top and bottom skin made of 1/4 inch plywood for easy sanding, cutting and handling. It could be used by itself click here to see, or use as core to build many unique products. Anything that can be done with Sing Panel can be done with Sing Sandwich. With Sing Sandwich you could build nearly anything that can be built with Sing Panel with less cost and easy to do. Create your own custom Sing Panels using Sing Sandwich as core cut-to-size, add solid wood edges and any desired surface material (many high end millworks across the USA are doing this) directly or indirectly to the Sing Sandwich surface.
Sing Sandwich Panel can be used as substrate or filler to build all kinds of Sing lightweight, high strength, insulated and reinforced products.
Use as substrate, or sandwich panel block to drop in any solid wood frame, in between two sheets of plywood or any skin materials and cold press with adhesive (in most cases regular carpenter glue will work because it is a wood-based skin) to build your own Sing Panels or any other product that could benefit from Sing Core’s superior characteristics.
Join Many Sing Sandwich Panels Together
Get as many Sing Sandwich panels that you want. To keep the cost low, you can router out the panels and make your own biscuits for joining multiple panels together in any configuration that you like. Alternatively, you could order custom panels with biscuit joiners as a flat pack kit (at additional charge).
Here’s a video of biscuit joining three 4×8 panels to make an 8×12 moveable wall.
Sandwich Panels applications
Many things could be made with Sing Sandwich panels
Let’s Sing together by using the Sing Sandwich panel to explore the future of energy saving, earth-friendly way of lifestyle, click here to see the applications that may not have been made yet, needing your help to create new Sing applications or tell your friends.
Sing Sandwich Panels far exceed stress, load weight and spans specifications in regards to deflection and wood shelving material standards of Architectural Woodwork Institute (AWI).
Start Your Own Business
You could join the ranks of many Sing Core fans who understand the value of integrating the world’s most Eco-friendly, insulated, lightweight high strength building material into your unique products. Imagine making the best, most high performance products at a reasonable price and still have a generous markup to reward you for your efforts. By using Sing Sandwich you can obtain patented Sing Sandwich at a reduced price to Build Nearly Anything you can imagine, even flooring, temporary walls, signs, furniture, like dressers, bookshelves/entertainment centers, butcher block, tables, or a tiny house, just to name a few.
Sing-A-Long with Sing Program
By joining the cottage industry movement spreading throughout the United States, you could build your true green sustainable products in your own back yard or garage to sell locally or throughout the nation. Help your community to have local buying options, preventing them from having to buy products from overseas or from corporate giants. This is the time to take a stand and turn your skills into a valuable resource offering value to your local community while offering an opportunity for others to buy local. It feels good to buy local and support local artisans.
Sing-A-Long Bonuses
If you are building a local business with Sing Sandwich, we will join with you to help you promote your business. We will post your wares online and tell our customers where to contact you, if they are searching for your product. We will also offer window shopping for your Sing items via our website(s) at no cost to you. Another resource we can provide is open source communication, where our Sing-A-Long friends can congregate via the Internet to share ideas and stories. Send us your story and a photo and we will plug you into our network.
How to use Sing Sandwich panels?
1 Application of Sing Sandwich panels by itself
By itself, the Sing Sandwich has open edge which expose the Sing core in between two sheets of plywood, used as…
2 Use Sing Sandwich panel to build products
Used in many industries with endless applications.
3 As filler to use as core material
To replace solid material such as solid wood, engineered wood, pressboard, metal, concrete, plastic
It can be sandwiched in the middle of the skins with solid material around the edges (another method of making Sing Panels).
Click here to see things that could be made with Sing Sandwich panels.
Why is patented Sing Sandwich panel the strongest Eco-friendly panel in the world?
How to use Sing Sandwich panel to build Sing Panels
Click images (above) to see more…
Why do I need Sing Sandwich panels?
Where do I need Sing Sandwich panel?
What products can be made with Sing Sandwich panels?
How Sing Sandwich panels work to build lightweight high-strength products.
Q: Can I build a larger panel from standard Sing Sandwich panel? A: Absolutely. And it is quite easy for any standard wood shop to do inexpensively by simply cutting and joining as many Sing Sandwich panels as you need together, you can create large panels to your own specifications on-site. Of course our factory is specially designed to create super-large panels (up to 50 ft) that are guaranteed true flat. If you are seeking a guaranteed solution, you should seek out our specialty services.
Q: How do you cut a regular 4 ft x 8 ft sandwich panel into small boards? A: Sing Sandwich panels are as easy to cut finish and use adhesives on as any regular plywood material. No special equipment is necessary to realize their full potential.
Q: And how do you add solid wood after cutting? A: Our standard wood (Luan) surface material makes it easy to cold-press adhere any solid wood using regular carpenter glue. Again, it works just like any other plywood-type material.
No problem, just cut your Sing Sandwich panels into strips of your desired width (by ripping, just as you would any other plywood-type material, in your shop) and stack and cold-press glue for the strongest, lightest weight, eco-friendly beam. For instance, to make a 9 x 12 inch beam, simply rip into six 12” strips and adhere them together using regular carpenter glue.
Sing Sandwich panel is a superior substrate material used in counter tops, stair treads, tables, floors, furniture parts, etc… Click here to see Sing Sandwich panels being used to build a wide variety of products.
What is the standard stock size of Sing Sandwich panels?
Standard Sing Sandwich Panel Dimensions:
Dimension your choice of:
24 inch x 48 inch or 48 inch x 96 inch
thickness 1.5 inch
Size of grids
Standard grids size for our Sing Sandwich panels are 3 inch x 3 inch. For higher strength use small grids (2 inch x 2 inch) which is only available through via trade professional or custom order.
Core material
Sing Core is made with natural wood vertical grain torsion box where the voids are filled wall-to-wall with rigid recycled foam. Sing Core uses mostly two different types of foams; the most popular is EPS foam (R value = 3.5 per inch) and urethane foam (R value = 6.5 per inch).
How to use 1.5 inch Sing Sandwich to build 3/4 inch Sing Panel
Buy one get one free; the cost of 1.5 inch Sing Panel is the same as 3/4 inch. By slicing a 1.5 inch Sing Sandwich panel to half and adding skin to the fresh-cut side and Voilà, you create two pieces of 3/4 inch Sing Sandwich. It’s like buying one and getting one free.
How to use 1.5 inch to build a 3 inch panel?
Just glue two pieces of Sing Sandwich to create one 3 inch panel. Click here to see 3 inch Sing Sandwich panel and some of the applications.
How to build a stronger Sing Sandwich panel?
By increasing the thickness of your Sing Sandwich panel by gluing two Sing Sandwich panels together, the strength is multiplied by four. With four times the strength at very little added weight as a superior alternative to Balsa wood and foam core panels you can build anything.
How to make lightweight, strong non-warping hardwood?
Hardwood is beautiful, but it is heavy and easy to crack and warp, twist and bow. Sing Wood is made of Sing Core wrapped around with hardwood. It is more precision or straight than real solid wood. Click here to see Sing Wood.
How to get Sing Sandwich panels:
If you are home owner
Contact a Trade Professional.
Trade Professionals
If you are a trade professional or if you have a business and/or use Sing Sandwich for your business or for resale, please Contact Us as you likely will qualify for a wholesale account.
Sing Sandwich Comparisons Based on 2″ x 2″ Grids
Sandwich Panel
Foam
Aluminum
Balsawood
Nomex
Plastic
Cardboard
Insulation
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Sound Deadening
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Lightweight
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Strength
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Solid
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Eco-friendly
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Renewable
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Oversize
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Dimensionally Stable
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Affordable
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Waterproof Upgrade?
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Fire Retardant Upgrade?
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Bullet-proof Upgrade
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Thickness Available
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Skin Options
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Easy to Machine
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Fast Turnaround
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Insulation: Sing Core has built-in insulation value with an R3 to R6.5 rating per inch, depending on client’s needs/specifications.
Sound deadening: Sing Core’s filler material has natural sound-deadening properties. Other sound-deadening options are available at customer request.
Light weight: When compared to other materials Sing Core weighs much less, as much as 50% less, or more, as little as 4 lbs. per sq. ft. yet eco-friendly. This advanced technology used in the aviation industry is now available for use in your home.
Strength: Sing Core based on 2″ x 2″ grids and 3/4″ thick = 660 PSI. For instance, aluminum 3/8″ grids = 30+ PSI (smaller grids should be more strength). Sing Core’s superior strength comes from its advanced torsion box design.
Solid: Sing Core is solid like a rock. While the vertical wood grain torsion box core may be compared to other hollow honeycomb cores, the Sing Core voids are not hollow as they are bonded wall-to-wall and filled with recycled foam for a strong, solid substrate.
Eco-friendly: Sing Core is manufactured using natural wood fibers, no formaldehyde, or toxic chemicals, is created using less energy than any other core material with little or no waste.
Renewable: The structure of Sing Core is 100% renewable (nature-grown) clean fiber and/or recycled material.
Oversize: Sing Core excels in area of large oversize products due to its unique properties and can be up to 50 foot length.
Dimensionally stable: Sing Core is the most dimensionally stable building material allowing us to create large, oversize products (i.e., doors, up to 50 ft.) that are true flat exceeding AWI standards and can be guaranteed to be true flat. Large oversize panels can be truly dimensionally stable without any movement due to temperature and moisture change.
Affordable: Even though Sing Core technology is used in high-end applications, we make it affordable for broad use in a large number of applications. Sing Core performance is comparable to any high-end core but could be as little cost as low-end wood product core.
Waterproof upgrade: Sing Core is available in waterproof upgrade, to accommodate your specific water resistant requirements.
Fire retardant upgrade: When used in fire retardant applications, the Sing Core fire retardant door is the lightweight, super-strong, eco-friendly alternative.
Bullet-proof upgrade: In high-security end products, most cores used in bullet-proof applications are heavy in weight, causing strain on the infrastructure, unlike Sing Core.
Thickness available: Sing Core is readily available in many thicknesses, up to 6 inches in standard thickness, with custom thicknesses available.
Skin options: For many different exteriors including (but not limited to) aluminum, cement board, cold roll steel, concrete, ceramic tile, fiber glass, galvanize metal, glass, MDF, metal, plastic, plywood, solid wood, stainless steel, etc… see Sing Panel
Easy to machine: Sing Core is easy to work with in the shop or on-site for sawing, sanding, adding solid wood implants, gluing, cutting and fastening.
Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.
Our most popular standard product available to the public:
2 ft x 4 ft x 1.5 in – no solid edge LT plywood
Sing Sandwich 2×4
48 in. x 24 in.
Making its way into the homes of savvy do-it-yourselfers, shops of woodcrafters with varied degrees of expertise and millworks across the USA, our best selling Sing commodity is the Sing Sandwich 2×4, a 2 ft x 4 ft pre-built reinforced torsion box substrate that is 1.5 inch thick and features a lightweight plywood surface material that is easily bonded with other products. It’s universal convenient 2 ft x 4 ft size is easy to handle and transport and ships in minimum 4-piece bundle.
For the DIY enthusiast who wants to use torsion box technology without all the tedious handcrafting, we’ve done all the hard work for you – plus we’ve packed each torsion box void wall-to-wall with rigid foam insulation, resulting in a super honeycomb structure that is stronger than steel pound for pound (660+ PSI). Easy to handle, no special tools required, cut just like regular plywood.
It’s a standard Sing Sandwich 4×8 pre-cut into 4 pieces that you can throw in the front seat of your car and turn into anything for endless applications.
The Sing Sandwich 2×4 is by far the most versatile Sing product to be released to the world.
Note: Sing Sandwich 2×4 is only available in 1.5-inch thick 2 ft x 4 ft size with lightweight luan plywood facings.
No minimum quantity on 2×4 (48 in. x 24 in. x 1.5 in.), crate optional.
4 ft x 8 ft x 1.5 in – no solid edge
Sing Sandwich 4×8
96 in. x 48 in.
The Sing Sandwich 4×8 panel comes in standard 4 ft x 8 ft size panels, with 1/4″ plywood skin:
1.5 inch
Minimum quantity on 4×8 (96 in. x 48 in. x 1.5 in.) = 20 pieces + shipping and crate.
Sing Sandwich features no solid wood edging, and may be edge-banded to hide the visible exposed Sing Core material.
… just to name a few, (skin options available in Sing Panel configuration as the possibilities are limited only to any available flat building material).
Applications of Sing Sandwich Panels:
Sing Sandwich in its original form is perfect for use as:
A 4 ft x 8 ft x 1.5 inch Sing Sandwich panel with plywood skin weighs approximately 55 lbs. 55 pounds is a fraction of the weight of the equivalent piece of plywood… and heavy plywood can be dangerous to maneuver and/or requires extra equipment to accommodate. Even so, plywood could not be true flat or super strong like the equivalent Sing Sandwich panel.
That is why the Sing Sandwich panel is perfect for:
Shelf. Cut to any width for lightweight strong shelf, long span capacity.
Substrate. Insulated, true flat, lightweight, super strong for door core, table core. Slice to any thickness.
Furniture components.
Tiny house. For wall structure, floor substrate, room loft floor.
Countertop substrate could be finished in any exterior material
Ceiling. Lightweight ceilings
Want to order by the truckload? Contact us for wholesale price.
The only way to purchase Sing Sandwich panel is purchase our standard sizes of either 2 ft. x 4 ft. or 4 ft. x 8 ft. in inch-and-a-half thickness.
We also provide Sing Panels in almost any size such as 12 ft wide x 50 ft in length, up to 6 inch in thickness. Wholesale inquiries click here. All you need to tell us is the length, width, thickness, and type of skin you want.
Here at Sing Core, we make the world’s best Eco-friendly oversize doors that are lightweight, stronger than any other comparable material, and are true flat. No one else could accomplish this feat if not for the Sing Core composite secret ingredient.
Now you can have the convenience of Sing Sandwich panels – that are superior when compared to other materials – in stock at your location at huge savings due to this one-time offer. See Sing Sandwich Photo Gallery to see other varieties of options available and can be made to your specifications.
Standard sizes, thicknesses, faces and quantities are limited to those listed. For other dimensions and/or options please complete our online price quote for a price.
Standard Sing Sandwich Panel Details:
dimension: 2 ft x 4 ft (in pairs only)
thickness: 1 ½ inch
standard 1/4 inch plywood surface
Sing Sandwich panels are so versatile, they have hundreds of applications. You could use these patented sandwich panels to build your own lumber, or
There are so many things that you can create with Sing Sandwich panels, knowing that by doing so, your end product will be manufactured with a True Green Eco-friendly material that is lightweight, stronger than steel pound for pound with built-in insulation.
Sing Sandwich panels are constructed using the most responsible use of natural wood from nature and expensive urethane glue that is formaldehyde-free and water resistant.
Create Hardwood Lumber On Demand
By having a quantity of Sing Sandwich panels on hand, you can create your own hardwood lumber, posts and beams, furniture parts, metal composite building materials at your location, when you want it, as you need it! Having a Sing Sandwich panel inventory is the secret weapon in exclusive high-end millworks.
Create any size panel you want
Due to its extreme versatility, Sing Sandwich panels can be ripped and cut just like any other plywood-type building material. Cut into strips and glue together to make your own posts and beams, then finish them in any exterior material that meets the specifications of your project.
Want large panels?
Certainly, when we build large panels, we can certify and guarantee them as true flat, using our seamless technology. But, you can manufacture your own oversized panels by patching as many Sing Sandwich panels as you need to achieve the desired dimensions of your project at your location.
Want an even better deal?
Special truckload price inquiries will also receive an extra discount for quantity. Contact us to take advantage of our special-priced offer.
Professional Sing Sandwich Panel
