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Metal Fabrication Metal Door Panels

Galvanized Steel + T SlotWhen it comes to metal fabrication, one metal company is making an environmentally sustainable impact on the manner in which metal is handled in America today. Eco-friendly lightweight and high-strength metal panels are replacing solid metal sheets and metal honeycomb panels in a safe and responsible manner resulting in a patented metal fabrication method creating metal panels that weight a fraction of the weight of solid metal but are stronger than steel pound for pound.

Stainless steel has been problematic for steel fabricators to work with due to being a highly hazardous occupation, until now. Exposure to toxins and high-skilled trades-people make for an expensive end product. The extreme heavy weight of steel presents other problems in terms of safety on the job site and expensive transportation, installation and maintenance costs. Eco-friendly SingCore is the perfect solution for these problems.

Aluminum

21 ft tall metal ivot doorAluminum is a lightweight metal and can be used in a variety of methods but needs a solid substrate or assorted framing to increase performance. While adequate for smaller projects, when the dimensions of the project expands so do the challenges. Sing Aluminum is the next level of high precision and performance due to its ability to offer:

High Strength Aluminum

Where other aluminum panels fail due to unavoidable weakness, Sing Aluminum relies on a solid substrate comprised of natural vertical wood grain torsion box/recycled rigid foam composite to achieve strengths stronger than steel (660 PSI, and more) enabling long spans without deflection or compromise, even under loads.

High Precision Aluminum

Due to the extreme precision (+/- .006 in.) of the solid SingCore composite substrate, the resulting Aluminum material (available in aluminum panel or aluminum post and beam configurations) is extremely flat for high precision applications, while remaining lightweight and Eco-friendly.

Stainless Steel

Lightweight High StrengthThere is elegance to stainless steel that cannot be denied, though problems appear especially when dealing with projects of large size because stainless steel is so heavy. To reduce the weight, stainless steel plates can be sandwiched with some type of lightweight core to reduce the weight, but strength is compromised; that is, unless you have SingCore inside.

Lightweight Stainless Steel

Thanks to SingCore, you can achieve outstanding results using Sing Stainless Steel panels, weighing in at a fraction of the weight of solid stainless steel, but maintaining the structural integrity of solid steel. Even though the weight issue is addressed by using honeycomb or other type of core substrates, they fail under stress or strain. Only SingCore has the ability to deliver the strength of solid steel at a fraction of the weight, while maintaining its high precision.

Galvanized Steel

20 ft span galvanized demoLong known for its ability to offer substantial weather resistance when exposed to the elements, galvanized steel is one of the most effective and long-lasting coating options for steel with a long history of success in all climates and weather conditions.

Super Strong Lightweight Galvanized Steel

Add to the long term success in exterior exposure, the lightweight and high strength of sandwiching galvanized steel around patented SingCore, and you have a panel that is impervious to the elements that could be interconnected using cam lock technology or other methods to build a modular exterior building or shelter in minutes, besides other applications.

You could build modular Sing galvanized steel panel components that could be guaranteed fail-free for 50 years.

cold rolled steel doors available as stainless steel doors and hot rolled steel doors lightweight stronger than steelCold Rolled Steel

Cold rolled steel is readily available in flat sheets and perfect for creating high precision and high performance custom steel doors when applied to patented SingCore. Cold rolled steel is one of the most popular steel surface materials in making Sing steel doors, which are steel doors with SingCore inside.

Besides doors, other popular cold rolled steel products include cold rolled steel panels, posts and beams with SingCore inside for lightweight high strength high precision and long life performance over time, unlike any other cold rolled steel substrate known.

Eco friendly hot rolled steelHot Rolled Steel

Hot rolled steel is similar to cold rolled steel, though is less strong than cold rolled steel. This can be overcome by crating high precision and extremely strong hot rolled steel panels with SingCore inside.

We are seeing an increase in hot rolled steel in both wall hot rolled steel panels and hot rolled steel doors due to the industrial look of the heat signatures that are unique characteristics of hot rolled steel and often part of the aesthetic design of the architect or designer of the project at hand.

Hot Rolled Steel Large Sliding Doors

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Stainless Steel Doors

Eco-friendly Stainless Steel

The patented Sing metal fabrication process produces an Eco-friendly metal panels by using the best of metal materials on the surface areas and the best of mother nature (vertical grain wood torsion box) and recycled materials (rigid foam material used to fill the torsion boxes). The culmination is metal panel that is made using natural low-tech methods without welding, while using formaldehyde-free adhesives.

stainless steel door diamond plate steel doors

Imagine lightweight Stainless Steel that will retain its form and function for years, with long spans and little deflection for sleeker, more modern steel work with lower installation costs, requiring less maintenance, substructure and may incorporate lighter weight steel door hardware. This emerging leading edge stainless steel technology comes from the pristine Pacific Northwest’s Washington State and ships these new stainless steel composite materials all over the world. The most popular destination of this revolutionary stainless steel construction method is NYC, New York City.

Stainless Steel Exterior Doors

Long the large exterior steel door manufacturers, Sing Core has created this one-of-a-kind Eco-friendly stainless steel solution solving long-term problems associated with large steel doors that are heavy (even if not solid steel) requiring expensive heavy duty hardware and continuing maintenance on the steel door, frame and supporting structure. This is why the military, science and industry sectors rely on Sing Core for the stainless steel exterior door solution that is insulated lightweight and stronger than steel pound for pound.

13 ft tall lightweight steel sliding doors stronger than steel doorsSing Steel Doors

Sing steel doors are available in sliding door, swing door, pivot door, bi fold and accordion door configurations.

A growing trend in large window openings in Sing steel doors is making its way into the architectural door specifications for many contemporary architectural designs. This steel French door style features large lite openings being cut into the solid composite steel slab door for either full- or half-glass panel installation.

Multi panel steel French doors can be configured as sets of steel double doors or a series of articulating steel doors in accordion door fashion using a combination of pivot and sliding door hardware.

High Precision Steel Doors

When industries demand high precision steel doors that also meet high performance expectations, Sing Core is the answer because this insulated solid steel door core material is so high precision (+/- .006 inches) which exceeds the precision of any other steel door core material for a solid extremely flat stainless steel surface. The welding and interior framing used in other steel doors causes inconsistencies across the surface of the stainless steel door resulting in variations that compromise the architectural specifications of the steel door.

Types of Steel Doors

The Sing steel door solution is available in any type/style of steel (depending on availability) including (but not limited to) stainless steel doors, galvanized steel doors, cold rolled steel doors and hot rolled steel doors.

Galvanized Steel Doors

Lightweight high-strength Sing galvanized steel doors are found in both exterior and interior applications. The scratch, rust and corrosion inhibiting characteristics offer advantages in exterior door installations.

20 ft tall span galvanized steel lightweight high strength perfectly straight steel doors

You will find Sing galvanized steel doors installed in industrial locations as well as commercial, hospitality, office buildings and high-end homes.

Having a high-end high performance and precision insulated galvanized steel door that is stronger than steel delivers added benefits including more security for impact resistance, sound dampening acoustic qualities and a longer life galvanized steel door with reduced maintenance over time.

cold rolled steel doors available as stainless steel doors and hot rolled steel doors lightweight stronger than steelCold Rolled Steel Doors

Sing Cold Rolled Steel (CRS) doors are the most popular of our Eco-friendly steel doors suitable for interior steel door applications. Like all of our Sing steel doors, cold rolled steel doors are pre-insulated, high precision and high performance while remaining lightweight and pound for pound stronger than steel.

The most popular cold rolled steel doors are as steel flush doors, though there is a growing trend of cutting large lite openings for glass installation for that steel French door style. Custom glass openings can be cut to your specifications.

Cold rolled steel is also a popular material for combinations of doors and interlocking cold rolled steel wall panels for fast and easy creation of temporary structures and in plant offices.

CRS is uncoated steel and requires a coat of primer.

Hot Rolled Steel Door

Sing Hot Rolled Steel doors are made from solid steel sections (made from 100% recycled steel) that were hot-rolled from new billet steel into shapes used to create our Eco-friendly insulated hot rolled steel doors that are lightweight, constructed using our patented solid torsion box composite core for a steel door that is stronger than steel (independently tested at 660 PSI) pound for pound.

hot rolled steel doors insulated lightweight high strength modern steel doors stronger than steelOut hot rolled steel doors are the hottest new material being specified by upscale designers and architects in contemporary projects who want to make an artistic statement using the unique industrial feel of hot rolled steel modern French doors in cutting edge commercial establishments, contemporary homes and mansions.

When a contemporary architect or designer can custom design hot rolled steel doors to accommodate the look and feel of any door, even sporting large glass openings for that hot rolled steel French door visual impact.

No other hot rolled steel door is more versatile in design or application.

Steel Sliding Doors

The importance for steel sliding doors to be lightweight and high precision makes Sing Core the standout product solution for all your steel sliding doors.

Sing steel doors are also available in swing door, pivot door, bi fold, accordion door configurations and is only scratching the surface of the endless applications of patented Sing Core.

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Steel Doors

Applications -> Building Components -> Doors -> Door Links -> Steel Doors

Core Value of Steel Doors
It is how steel door shapes the future by invention of Sing Core.

See: Steel Door Gallery

Steel door technology has not made any major improvements since the development of EPS core which has higher insulation for replacing the paper core and wood based core used previously. Sing Core uses reinforced EPS or urethane foam to fill the voids of the structural torsion-box-like vertical veneer in those highly insulated Sing products, and… Viola! You have the strength which is approximately 30 times stronger than any other regular door made of foam. Steel doors made of patented Sing Core is the leading edge door technology that provides more insulation, strength and extremely lightweight. The end result is more Eco-friendly door; stronger and lighter weight without using heavy gauge steel but creating an even stronger steel door. Click here to see the steel panel regular foam vs. Sing core

Achieve the security, safety and elegance of the most economical, advanced steel door technology to your entryway with Sing Metal Doors made in your choice of high quality stainless steel, galvanized steel or cold rolled steel.

true-flat-13-feet-steel-door-span-under-load-with-very-little-deflection-guaranteed

This photo features a fully insulated 13 ft. x 3 ft. x 1 inch steel door with 20 gauge metal under 160 lbs. of load with hardly any deflection. No steel studs, no welding. See pix of steel panels ready for door applications.

Sing Steel Doors are the only insulated Eco-friendly steel doors that can be guaranteed true flat thanks to patented Sing Core’s torsion box/foam composite base material that not only ensures flatness at the time of manufacture but stays flat for centuries.

Lightweight

Honeycomb-Skin-Material-Options-Metal-AluminumYou get it all; Huge savings in heavy weight when compared to solid steel while exceeding standards of high-strength and built-in insulation backed by our limited lifetime guarantee at a fraction of the cost. It’s why we say, “Heavy does not mean strong – and light does not mean weak.” Sing Steel Doors weigh much less than other steel doors and do not require heavy steel reinforcement studs to achieve the high strength. Steel doors made Sing Core do not need expensive, heavy duty hardware required by regular heavy steel doors.

High Strength

Compared to solid steel doors, Sing Core is stronger than steel pound for pound. Patented Sing core could reach 1000 PSI strength vs. paper honeycomb core traditionally used in the steel industry and is changing how steel doors are made. Sing steel doors will not dent or kink like regular hollow core, paper core or foam core steel doors.

Economical

Patented Sing Core costs a fraction of high-end honeycomb substrates, like those used in traditional aerospace applications, and still outperforms any of them in lightweight, high-strength, eco-friendly economical solutions bar-none. And that does not even take into consideration the reduction in transportation/installation costs and reduction in maintenance and repair costs over time.

No Welding

no-welding-free-metal-fabrication-lightweight-eco-friendly-stronger-than-steelSing Steel Doors are manufactured without welding which reduces labor costs, environmental and health hazards and our patented method will not compromise the integrity of the steel surface of the steel door, like welding does. No need to compromise the integrity of your steel doors by incorporating the most high precision Sing Core (+/- .006 inch) material and our patented metal fabrication process.

Custom Lite Openings

Sing Steel Doors can come complete with custom lite opening cutouts for adding glass to your door. You are not limited to the type, shape or style of cutout for your glass opening. Other steel door companies offer a variety of window openings to select from. Sing Steel Doors allow you to create any glass enhancement that you can imagine.

Steel Door Replacements

Metal-doorSing Steel Doors are the number one replacement steel doors specified by architects and designers who demand high-quality and longevity backed by our rock-solid limited lifetime warranty. See our Clients List.

Steel Door Hardware

When it is of primary importance to achieve high-end security and stability of a steel door, one invariably runs into the issue of heavy steel doors causing additional strain on the structure and hardware. Patented Sing Core eliminates the heavy weight of solid steel while out-performing solid steel.

Service Industries

Sing Steel Doors are replacing other steel doors used in commercial, healthcare, educational industries as they are being retrofitted in schools, hotels, storm shelters and retail installations.

More Options to Meet Your Specifications

Sing Steel Doors are completely customizable to your specifications. For years the design teams have been working with architects, designers and contractors to solve the problems associated with pre-existing steel door technologies. There is nearly no limit to composite options that can be adapted to the sing Steel Door that will satisfy your requirements.

Variety of Applications

The versatility and customizable attributes of Sing Steel Doors offers almost unlimited applications including (but not limited to) bullet proof, lead lined, extreme weather, tornado, hurricane, fire door, STC rated* and acoustical applications.

Available in Any Size or Configuration

Sing Steel Doors are available to meet your specifications and are not limited to a catalog of available items. Commercial steel doors are the best steel entry doors that are available in any configuration including steel double doors and commercial exterior steel doors.

Fast Turnaround Time

Special rush orders for custom size doors can takes less than one day if we have the materials required in stock.

Eco-friendly Sing Steel

Only Sing Steel Doors are a composite of patented Sing Core embracing our true green technology for a better world and steel which is one of the most recycled materials on our green earth.

Added Security and Benefits

Sing Steel Doors have the added benefits of increased security for vandalism-proofing, protection against windstorm or other acts of god, water proofing, increased fire protection and sanitation.

Substitute Architectural Spec # 08 13 19 Stainless-Steel Doors

Hot Rolled Steel Large Sliding Doors

 

* Note: STC rating varies according to size, thickness, skin, and other factors. Sing Core does not rate doors, although we are fortunate enough to have one of the best sound testing labs in the world, here in the Pacific Northwest. If you require a specific STC rating, Sing Core can build a door to your architectural specifications and have the resulting door tested at our rating facility for an official rating.

 

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Galvanized Steel Metals

Home -> Products -> Material Options -> Metal -> Galvanized Steel Metals
5x20 ft Galvanized Steel Magnetic Sign Display Panels Lightweight High Strength Guaranteed true flat

Galvanized steel Sing panel (above) is made of 20 gauge thickness .40 inch thick and weighs 1.65 lbs. per sq. ft.

Sing galvanized steel is lightweight, insulated, stronger than steel pound for pound and just one of the metal panels in the Sing Metal Collection.

Sing galvanized steel features a less expensive exterior finish that is impervious to the elements resisting rust, wear and tear and rot more effectively than other forms of metal surface materials.

While remaining structurally sound, galvanized metal treatment reduces maintenance due to incidental damage or compromise.

The galvanized surface can sustain damage without compromising the protective surface material.

One of the most impressive attributes of Sing galvanized metals is these steel panels are not limited in size, including large and oversized without having to join separate pieces on job site. Available in almost any length, width, thickness… even custom shapes.

For instance, our most popular sized Sing galvanized steel panels are 5 ft. wide by 20 ft. long. We do this every day, and each one is the Eco-friendly alternative that is proudly Made in the USA of the same structural material that is used as substrate prior to adding wood-based door surface material (or paint grade) true flat doors featuring our 50 year guarantee to be true flat and stay flat. These galvanized steel panels excel in temperature resistance, high tensile strength and durability.

20 ft x 5 ft x 1 in galvanized steel panel high strength demonstration with 2 men standing on lightweight honeycomb panel 375 lbs

Seamless 5 ft. x 20 ft. x 1 in. galvanized magnetic panel

Sing galvanized metal is sought after for industrial signage, building industry, trade show displays, store fixtures, furniture manufacture, marine industry, and due to its unique ability to outlast other materials with superior corrosion resistance.

Other trending applications include automotive industry, construction, electrical towers, large magnetic signs, equipment enclosures, sheds, tiny houses, ramps, temporary bridges, modular temporary buildings, structures and flooring, industrial machine shops and assembly lines.

Galvanized steel equipment enclosures

Used in your manufacturing plant as a high precision work bench as an alternative to traditional cold rolled steel or wood base work benches that are made of solid material. The traditional solid material will move according to the temperature or moisture change. Alternatively,  Sing galvanized metal panels are made of patented Sing Core – which is made of 90% air – and will have little or no movement, especially when compared to any other solid material. Sing core is made with +/-  .008 inch instrument grade precision or less unlike average wood or metal which could not match such high tolerances.

MAGNETIC GALVANIZED PANELS

Sing galvanized magnetic panels are great for displaying artwork, documents, pictures and important information while maintaining your great interior design. Perfect for any location including the office, kitchen, kid’s room, and garage using magnets to display so you don’t damage your originals.

Used as exterior signage, magnetic and/or display panels, Sing galvanized delivers high precision and superior performance results. Perfect for use as a magnetic wall in the home or office for organizing your data center.

Depending on your application(s) and specification(s) only Sing galvanized metal panels can be guaranteed to remain structurally sound for 50 years (though they are designed to last for centuries).

Sing-composite-lightweight-metal-panels-aluminum-stainless-steel-galvanized-high-strengthIntended for use where greater corrosion protection is required without painting. Sing galvanized steel panels are lightweight and therefore require less manpower, heavy equipment and/or transportation costs.

This provides the end-user with huge cost-saving for delivery and installation more safely with the added advantage of saving on-the-job injuries.

When evaluating Sing galvanized metals for damages, a simple visual inspection will reveal whether or not the surface material has been compromised to the point of requiring maintenance.

The most cost-effective severe weather resistant material without compromise for strong hurricane proof building material such as walls, roofs and/or floors for any emergent or disaster application perfect for battling hazardous weather conditions.

Sing 4×8 Galvanized wall panels are also used as roof panels, wall panels, trailer siding & roofing, billboards, kick plates, floor plates, curtain walls, movable house, display trestle, vehicle wagon, yacht interior & exterior, building exterior wall face-lifting, balcony, comportment, moveable metal storage shed and  food truck walls.

Click here to see our weight evaluation of Sing metal table.

How to BuyMetal Composite Singcore panels are true straight, light and strong.

To order Sing Furniture submit an order form either by email, info@singhome.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Metal Composite Panels are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

 

Choose Sing for all your Door Panels! When using Sing Panels, you design your own door by adding the trim, paint, and hardware. Sing Door Panels are great for millwork shops and door builders. Great pricing is available to distributors and retailers.

 

**Wholesale prices available to licensed dealers/installers.