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Building Barn Doors with Sing Core

When it comes to designing and constructing barn doors, selecting the right materials is crucial to achieve a perfect blend of aesthetics, functionality, and durability. One material that checks all of those boxes is Sing Core, a panel renowned for its exceptional qualities. In this article, we will explore why Sing Core is the best choice for building barn doors and other large exterior doors, as well as how it surpasses traditional materials in terms of strength, versatility, and sustainability.

Unmatched Strength and Stability

One of the primary reasons why Sing Core is the ideal choice for barn and exterior doors is its unmatched strength and stability. Constructed using high end materials, Sing Core features a lightweight patented honeycomb core pressed between two sturdy exterior layers. This composition results in an incredibly strong and rigid material that can withstand heavy usage and resist warping, bowing, or twisting over time. Barn doors made with Sing Core maintain their structural integrity even in demanding environments, ensuring long-lasting performance.

Lightweight and Easy to Handle

Despite its exceptional strength, Sing Core is remarkably lightweight compared to traditional building materials such as solid wood or metal. This feature not only eases the installation process but also makes handling and operation of the barn doors hassle-free. The reduced weight minimizes strain on hinges and tracks, resulting in smoother operation and a prolonged lifespan of the door hardware. Whether you are installing a single barn door or a set of double doors, Sing Core’s lightweight nature significantly simplifies the installation process.

Versatility in Design

Sing Core offers unparalleled versatility in design, making it an ideal choice for barn doors in various architectural styles. Whether you prefer a rustic, contemporary, or traditional look, Sing Core can accommodate your design preferences. Its compatibility with different surface materials allows for endless customization options, including wood veneers, metal panels, vinyl, and more. With Sing Core, you can create barn doors that seamlessly blend with the overall aesthetics of your space while adding a touch of uniqueness and style.

Longevity and Maintenance

Barn doors constructed with Sing Core offer unparalleled longevity and low maintenance requirements. The material’s inherent strength and resistance to warping or twisting ensure that the doors maintain their original appearance and functionality over an incredibly long time. Unlike solid wood, Sing Core is not susceptible to moisture-related issues, such as warping, making it highly suitable for barn doors exposed to varying environmental conditions. Additionally, every Sing Core door comes with a 50 Year Warp-Free and Structural Guarantee, so you can be confident in your door for many, many years to come.

Conclusion

When it comes to building barn doors or other exterior doors, Sing Core unquestionably emerges as the top choice. Its combination of strength, stability, versatility, and sustainability sets it apart from traditional materials. With Sing Core, you can create barn doors that not only exhibit exceptional durability but also offer endless design possibilities. Contact us to learn more about how we can enhance your barn door project.

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OEM Door Original Equipment Manufacturer

Copper door Sing Core inside

Sing Core inside

Sing Core is in the unique position to partner with the designers, architects, custom millworks, builders and installers of the best doors in the world. What do the best high precision, lightweight, high strength, guaranteed warp-free doors in the world have in common? The best ones have Sing Core™ inside. See: Clients list

In this respect, Sing Core is an important OEM supplier likened to Briggs & Stratton, BBS Wheels, Johnson Controls, Lear, Delphi, TRW, Intel and AMD. These companies, like Sing Core, do not manufacture the end product but supply the product manufacturers with the quality components that enable their clients to deliver superior results to their customers without having to create separate production facilities for building specialized parts.

Even though Sing Core does not build doors, our OEM door blanks help the best door manufacturers create the best doors that are built to last for centuries and can be guaranteed not to warp, bend twist or otherwise fail for a full 50 years for their intended (designed and built) use.

Why Sing Core is the perfect solution for problem doors lightweight high strength non warp doorSee also: How to Build a Sing Door

How Does the Sing OEM Process Work?

Establishing the Need of Sing Core

There are many reasons that door manufacturers seek out patented Sing Core as their OEM door substrate; some of the most popular ones are:

Sing doorway to a better door 50 year non warp guaranteeCreating a Superior Door Line

Some door manufacturers are looking for ways to distinguish themselves from other door manufacturers. They seek out an OEM relationship with Sing Core to design and build an ultra premium line of doors that have unique characteristics that cannot be found by using any other door substrate material.

BIG Door

Many door manufacturers have problems with large doors (especially over 7 ft. tall) in that while they look magnificent upon installation, dealing with door warp on a regular basis is a constant maintenance cost associated with big doors.

Oversized large paint grade Sing pivot door panelThis is where Sing Core door substrates shine because the substructure of the core itself is a combination of wood torsion box (using vertical grain matrix framing) filled with recycled rigid foam creates a lightweight, high strength solid substrate that will retain its original shape and structural integrity over time; higher precision and lasts longer than any other known door building material.

That’s why more and more, you are finding Sing Core™ inside some of the biggest aircraft hangar doors, large sliding barn doors, factory doors, large commercial doors, warehouse doors and large garage doors.

Non-warp Door

Sing Core™ is the only door core material that enables our door manufacturers to deliver doors that do not warp regardless of size or external materials in either interior and/or exterior doors, if they are designed by our Non-warp True Flat Specialists. Sing Non-warping door blanks are available in any type, style, shape, exterior skin and/or composite configuration.

Insulated Door

Rumney Guggenheim Gallery Williamsburgh Savings BankInsulated doors offer enhanced separation between two areas separated by an opening, doorway or egress point. Sing Core insulation starts at R3.5 per inch and goes up from there, based on architectural specifications. Insulated door are of primary interest to architects, designers and engineers seeking soundproof door, hurricane doors* or other weatherproof door where an insulated door is specified.

Security Doors

Sing Core is of primary importance in security doors of substantial size. Large security doors are difficult to manage normally due to weight; this problem can be solved with the Sing solution. A security door can be used in a variety of circumstances and applications including impact doors, and bulletproof doors.

Television-studio-moveable-sound-walls-sound-proofUsing Sing Core™ inside, impact resistant doors don’t have to be heavy weight, which causes unnecessary stress and strain on both the hardware and structure, while delivering all the security desired including increased privacy due to innate door insulation.

Specialty Doors

Sometimes a custom door manufacturer, millwork or door manufacturer faces a job that requires doors with unique attributes to accommodate a particular usage following installation.

Specialty doors may need particular characteristics to meet the requirements of the end user. Architects, designers and engineers can use Eco-friendly Sing Core™ inside to have greater control over:

Weight
Strength
Insulation
Structure
Non-warping
Sound deadening
Impact resistance
Waterproof
Any size
Any style
Any performance
Any exterior surface

 

Get the door that you want, when you want, how you want it to perform

Patented Sing Core is the most high precision door core material producing the highest performance doors in any type of door that are elegant and possess superior functionality.

 

sliding doors
pivot door
revolving doors
automatic doors
portable partitions
operable walls
hinged doors
balanced doors
garage doors
barn door
security doors
industrial doors
hangar doors
acoustic doors
warehouse doors
vestibule door
transportation
churches
temples
hospitals
museums
mosques
religious institutions
retail centers

Contact Sing Core

Contact the Non-warp True Flat Specialists to see if getting Sing Core inside your door just makes perfect sense.

*Customer will need to perform lab tests to certify hurricane rating for local code compliance.

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Contents of Sing Door

Applications -> Building Components -> Doors -> Contents

Door Products

Sing Door Core

Sing Door Sandwich

Sing Door Panel

Door Applications

Interior Doors

Exterior Doors

Single Leaf Door

Flush Door

Moulded Door

Composite Door

French Door

Panel Door

Stile and Rail

Plank and Batten Door

Ledged and Braced Door

Frame and Filled Door

Wicket Door

Sliding Door

Glass Sliding Door

Bypass Door

Pocket Doors

Barn Door

Interior Barn Door

Ledge and Brace Door

 

Door Alternatives

Fiberglass Doors

Aluminum Doors

Steel Doors

 

 

Rotating Door

Pivot Door

Revolving Door

 

High Speed Door

Clean Room Door

Refrigeration / Cold Room Door

 

Blind Door

Gibb (Jib) Door

False Door

Invisible Door

 

Half Door

Dutch Door

Stable Door

 

Double Leaf Door

French Door

Garden Door

Rebated Door

Australian Door (double plywood swing doors)

Barn Door

 

Saloon Doors

Café Doors

Batwing Door

 

Bi-fold Doors

 

Garage Doors

Carriage Doors

Overhead Door

Sectional Overhead Door

Roller (Tambour) Door

Roller Shutter

 

Specialized Doors

Sound Proof Door

Fire Door

Impact Resistant Door

Extreme Weather Door

Weather-proof Watertight Wood Doors

Bulletproof Door

Blast Door

Trap Door

Pet Door

 

Architectural Doors

 

Sing Door Data

Types of Wood Doors

Door Blanks

Skin Options

Technical Information

Clients List

Industrial Links

Assembly & Connection

Door Frequently Asked Questions

Door Specifications

 

Photo Galleries

Carriage Doors Gallery

Sliding/Pocket Doors Gallery

Interior Doors Gallery

Exterior Doors Gallery

Overhead Doors Gallery

 

How to Build

How to build a true flat door

How We Build Our Doors (The Best Method)

How We Build Our Doors (The Second Best Method)

How to make a Sing Door with glass

Carriage Doors

Sliding/Pocket Doors

Sliding Glass Doors & French Doors

Stile and Rail Doors

Interior Doors

Exterior Doors

Overhead Garage Doors

 

Sing Door News

New Door Tech vs. Old Door Tech

True Raised Panel Door

True Flat Sliding Doors

Sing Modern Sliding Barn Door

More People Switching from Overhead Garage Doors to Carriage Doors

$58 Door vs $580 Door Comparison

3 Types of Large Wood Grain Doors

New Doormaking Technology

Best Door in Manhattan

Architectural Specification Substitutes

Free Custom Window Glass Openings

 

Door Cores

Hollow Core

Lattice Core

Honeycomb Core

Corrugated Cardboard Core

 

Sing Core

Stave Core

Solid Core

Particle Board

Foam

Door Skins

Wood

Veneer

Plywood

HDF

MDF

Metal

Fiberglass

Vinyl

 

Door Sizes

Standard: 36” x 80”

Exterior and Passage: 2’ 6” to 3’ wide x 6’ 8” height

Closets: (vary)

Oversize / Large Door: 8′ + tall and/or 4′ + wide

Garage: 7’ to 8’ wide

Double-car: 16’ wide

 

Door Hardware

Hinges

Standard

Bi-fold

Multi-fold

Door Handles

Doorknobs

Crash / Panic Bars

Pull Handle

Door Fasteners

Door Locks

Keyed

Bolt

Latchbolt

Deadbolt

Strike plate

Sliding Hardware

Sliding Door

Sliding Barn Door

Pocket Door

Wall Mount

Bypass

Multi-pass

Accessories

Door Closer

Door Opener

Door Damper

Door Knockers

Finger Plate

Letter Box / Mail Slot

Peephole

Door Safety

Door Stops

Door Guards