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Building Barn Doors with Sing Core

When it comes to designing and constructing barn doors, selecting the right materials is crucial to achieve a perfect blend of aesthetics, functionality, and durability. One material that checks all of those boxes is Sing Core, a panel renowned for its exceptional qualities. In this article, we will explore why Sing Core is the best choice for building barn doors and other large exterior doors, as well as how it surpasses traditional materials in terms of strength, versatility, and sustainability.

Unmatched Strength and Stability

One of the primary reasons why Sing Core is the ideal choice for barn and exterior doors is its unmatched strength and stability. Constructed using high end materials, Sing Core features a lightweight patented honeycomb core pressed between two sturdy exterior layers. This composition results in an incredibly strong and rigid material that can withstand heavy usage and resist warping, bowing, or twisting over time. Barn doors made with Sing Core maintain their structural integrity even in demanding environments, ensuring long-lasting performance.

Lightweight and Easy to Handle

Despite its exceptional strength, Sing Core is remarkably lightweight compared to traditional building materials such as solid wood or metal. This feature not only eases the installation process but also makes handling and operation of the barn doors hassle-free. The reduced weight minimizes strain on hinges and tracks, resulting in smoother operation and a prolonged lifespan of the door hardware. Whether you are installing a single barn door or a set of double doors, Sing Core’s lightweight nature significantly simplifies the installation process.

Versatility in Design

Sing Core offers unparalleled versatility in design, making it an ideal choice for barn doors in various architectural styles. Whether you prefer a rustic, contemporary, or traditional look, Sing Core can accommodate your design preferences. Its compatibility with different surface materials allows for endless customization options, including wood veneers, metal panels, vinyl, and more. With Sing Core, you can create barn doors that seamlessly blend with the overall aesthetics of your space while adding a touch of uniqueness and style.

Longevity and Maintenance

Barn doors constructed with Sing Core offer unparalleled longevity and low maintenance requirements. The material’s inherent strength and resistance to warping or twisting ensure that the doors maintain their original appearance and functionality over an incredibly long time. Unlike solid wood, Sing Core is not susceptible to moisture-related issues, such as warping, making it highly suitable for barn doors exposed to varying environmental conditions. Additionally, every Sing Core door comes with a 50 Year Warp-Free and Structural Guarantee, so you can be confident in your door for many, many years to come.

Conclusion

When it comes to building barn doors or other exterior doors, Sing Core unquestionably emerges as the top choice. Its combination of strength, stability, versatility, and sustainability sets it apart from traditional materials. With Sing Core, you can create barn doors that not only exhibit exceptional durability but also offer endless design possibilities. Contact us to learn more about how we can enhance your barn door project.

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Unleashing Architectural Excellence

Architecture has always been a harmonious blend of aesthetic appeal and structural integrity. The quest to create beautiful yet durable structures has led to numerous advancements in materials and techniques. One such revolutionary innovation is Sing Core, a game-changing material that architects can leverage to achieve both stunning visual outcomes and unmatched strength in their designs. This article explores how architects can incorporate Sing Core into their projects, unlocking a world of possibilities for a truly exceptional end result.

The Sing Core Advantage

Sing Core is a lightweight, high-performance material renowned for its unique qualities. It consists of a patented honeycomb core reinforced with torsion box technology. This design creates a remarkable balance between weight reduction and increased strength, making it an ideal choice for architects seeking to achieve both beauty and durability in their structures.

Expanding Design Possibilities

One of the key benefits of Sing Core is its versatility, enabling architects to unleash their creativity without compromising structural integrity. Its lightweight nature allows for intricate and daring designs that would otherwise be challenging to realize. From soaring arches and immense structures to intricate facades and innovative shapes, architects can push the boundaries of traditional design while ensuring stability and longevity.

Improved Energy Efficiency

Sing Core’s insulating properties contribute to increased energy efficiency in buildings. The honeycomb core acts as a natural thermal barrier, minimizing heat transfer and reducing reliance on heating and cooling systems. Architects can leverage this feature to design environmentally sustainable structures that optimize energy consumption and promote a greener future.

Durability and Longevity

Sing Core’s exceptional strength and resistance to warping make it a durable and long-lasting material. Structures incorporating Sing Core can withstand the test of time, requiring minimal maintenance and offering a high degree of longevity. In addition, all Sing Core panels come with the industry’s only 50 Year Warp-Free and Structural Guarantee, so architects can have confidence in the integrity of their designs, ensuring that their vision endures for generations to come.

Eco-Friendly

In an era where sustainability is a critical consideration, Sing Core stands out as an eco-friendly choice. The material is composed of renewable resources and made in our no-burn factory, minimizing its carbon footprint. Additionally, the lightweight nature of Sing Core reduces transportation costs and fuel consumption during construction, further contributing to environmental preservation.

Conclusion

The convergence of aesthetics and structural integrity is the hallmark of exceptional architecture. With Sing Core, architects have a powerful tool at their disposal to achieve both beauty and strength in their designs. By leveraging its unique properties, architects can unlock a realm of possibilities, pushing the boundaries of traditional construction while ensuring stability, energy efficiency, and environmental sustainability. Sing Core empowers architects to create iconic structures that stand as testaments to their vision, inspiring and captivating all who encounter them.

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Make Your Client Happy with Sing Core

As an architect, your goal is to create beautiful and functional spaces that meet the needs of your clients. You want your clients to be happy with the end result, and Sing Core can help you achieve that goal. Sing Core is a revolutionary building material that can be used to create lightweight, strong, and durable structures that are perfect for a wide range of applications.

Lightweight and Strong

One of the key benefits of Sing Core is its ability to reduce weight without sacrificing strength. This is particularly important when it comes to large structures such as doors, walls, and roofs. With Sing Core, you can create these structures in a way that will be lighter and easier to handle. This can be a huge benefit for clients who are concerned about the difficulty of installation and use.

Non-Warping Material

Another benefit of Sing Core is its ability to resist warping and twisting. This is particularly important for doors, which can warp over time due to changes in temperature and humidity. With Sing Core, you can create doors that are more stable and less prone to warping, plus each Sing Core panel comes with a 50 Year Warp-Free and Structural Guarantee. This can help to ensure that your clients are happy with the performance of their doors for the long term.

Wide Range of Applications

In addition to its strength and durability, Sing Core is also incredibly versatile. It can be used to create a wide range of structures, from doors and walls to roofs and furniture. This versatility makes it a great choice for architects who want to push the boundaries of what is possible with building materials. With Sing Core, you can create structures that are truly unique and that will stand out from the crowd.

Energy Efficient

Another benefit of Sing Core is its ability to improve energy efficiency. This is particularly important for clients who are concerned about the cost of heating and cooling their buildings. Sing Core has excellent insulation properties, which means it can help to keep buildings warmer in the winter and cooler in the summer. This can lead to significant cost savings over time, which can be a huge selling point for your clients.

Environmentally Friendly

Finally, Sing Core is a sustainable building material that can help architects to meet their clients’ environmental goals. Sing Core is made from renewable materials, such as wood and foam, and they are built to last a very long time. This renewable construction and long-lasting quality means that it is a more environmentally friendly choice than many other building materials, which can help to reduce your clients’ carbon footprint.

Conclusion

In conclusion, Sing Core is a versatile, lightweight, and durable building material that can help architects to create structures that meet the needs of their clients. With Sing Core, you can reduce weight without sacrificing strength, create structures that resist warping and twisting, and improve energy efficiency. Additionally, Sing Core is a sustainable building material that can help architects to meet their clients’ environmental goals. By using Sing Core in your designs, you can help to ensure that your clients are happy with the end result and that your projects stand out from the crowd.

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The Importance of Lightweight Doors

Why Lightweight Doors Matter

When it comes to large, thick, or custom doors, weight matters a lot. A heavy door can be unwieldy, awkward, or hard to use. In addition, the heavier a door gets, the more complications can arise. These complications can range from minor inconveniences to major failures within the door itself, but regardless, they compromise the quality and function of your door. That’s why we suggest using Sing Core for your large or custom doors, as we make the best lightweight and strong door on the market.

Heavy Door Complications

It’s no stretch of logic to assume that the heavier a door gets, the more risk it poses in a variety of ways. Common issues with heavy doors include difficulty installing or using them, extra strain on hardware, and higher risk of injury. A large, hefty door may sound appealing, but when the mounting hardware bends or breaks under the weight, many things can happen. In the best case scenario, you have to take the door down and replace the hardware. In the worst case scenario, someone can get severely injured. In order to avoid this risk, you need to use heavier grade hardware, which can get increasingly expensive and difficult to come by depending on your door.

Light Door Solutions

If a heavy door causes many problems, then a light door should prevent them. Luckily, it does, and Sing Core doors are the best when it comes to keeping things light and strong. A lighter door has far less wear on its hardware, is much easier to install and operate, and can make the entire process of choosing and installing your custom or large door a lot more enjoyable. For one, you won’t need a team of 8 people to move the giant slab of wood. With a lightweight Sing Core door, you can often transport it with just a handful of people. Plus, with Sing Core doors, you don’t sacrifice strength for weight. Our panels are made with our patented and patent-pending honeycomb core, meaning they remain strong, sturdy, and guaranteed to never warp.

Large Doors

The biggest doors are often the heaviest, and that’s something else Sing Core is great for. Aside from just being lightweight, Sing Core panels provide additional securities when it comes to your large or custom door. The biggest concern with large doors is warping, as the larger surface area is prone to it. Sing Core’s honeycomb panels prevent warping, and we’re so confident in that statement that we offer a 50 Year Warp-Free Guarantee on all of our panels. A warped door can fundamentally ruin a door’s function, structural integrity, and more, and very few door makers can claim their product is free of that concern. Our warranty also promises the structural integrity of your door, so you also never have to worry about that.

Consider using Sing Core for your large, custom, or even standard door project. Interior doors, exterior doors, pivot, sliding, and more are all available through Sing Core.

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The Benefits of Sing Core for Portable Structures

Sing Core and Your Build

Sing Core provides many benefits to permanent structures and designs, but what about portable ones? What value comes with using Sing Core for your tiny house, expo setup, or other portable structure? In this article we will answer that question, and explain how Sing Core can make your portable build so much better.

What are Portable Structures?

Portable structures are builds, projects, and other miscellaneous designs that are made to be portable. While different people may have different opinions on what makes things “portable”, it ultimately comes down to a few key requirements: size, weight, and durability. Portable things are hardly portable if they’re too big and heavy to move, and you wouldn’t even want to bother with a “portable” object that’s going to break within just a few uses.

A few examples of portable structures include: tiny houses, trades show/expo booths and displays, teardown buildings, etc. In general, portable structures need to be able to be moved either with or without disassembling them, and this presents a number of problems and possible complications.

Portable Structure Problems

Portable structures face many potential issues, particularly when being transported. Structures like tiny houses must be stable, well crafted, and tightly secured otherwise they risk severe damage during travel. Trade show walls need to be lightweight enough to be moved and assembled by one person, but sturdy enough to support product and sign boards. No matter the portable structure, it presents a significant chance of being damaged or destroyed if not built and handled properly. That’s where Sing Core comes in.

The Sing Core Solution

Sing Core alleviates the pains of dealing with portable structures significantly. Sing Core is already used to build high end tiny houses and the best trade show panels out there, and it can be used to build many more projects as well. The lightweight and strong nature of our product lends itself to being used for portable structures, as it reduces the risk of the previously mentioned complications.

Sing Core panels are much lighter than the standard building choices, no matter the size of the panel. Not only does this make transporting large portable structures possible, it also makes assembling and disassembling them much simpler and less dangerous. Trade show displays can be easily moved and assembled, pop-up structures can be put up and torn down much quicker and safer, and more. The lightweight benefits to using Sing Core for your portable structure are significant, but it doesn’t just end there. Our panels are also pound-for-pound stronger than steel, so you don’t have to worry about sacrificing strength for ease of use and transport. You also don’t have to worry about your structure warping or breaking, as all of our panels come with a 50 Year Warp-Free and Structural Guarantee.

So, by using Sing Core for your portable structure, you get a lighter, stronger, and easier to use end result, as well as a guarantee that it will last for at least 50 years. If you’re considering using Sing Core for your project, feel free to submit a quote request from our pricing page, and we’ll get in touch!

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The Sing Core Sliding Door Revolution

Sing Core Sliding Door Revolution

Sliding Doors are taking over the industry. We recently updated the Sliding Door page on our website as part of an effort to keep things updated and more accessible to you, the reader, but also to go over why we believe Sing Core is the best choice for your large or custom sliding doors. In this article, we’ll touch on a few of these reasons, and afterwards we encourage you to go view the new Sliding Door page to see all of the changes!

Big Doors are Better with Sing Core

Big doors can be a big problem. Regardless of how well designed they are, if you’re using heavy, low quality, or warped materials, either one of those could limit its function. Especially with sliding doors, where precise construction and proper installation is essential to its long term functionality.

The biggest issue with large doors is their weight, as a heavy door wears significantly more on the hardware used to mount it, significantly reducing its lifespan. With sliding doors, this is particularly seen on the rollers and tracks used to open and close them. The heavier a sliding door is, the harder it is to open and close, and the more likely you are to have to replace or repair major parts of the structure, if not the entire door itself. Plus, a larger door is more likely to warp, and a warped sliding door becomes practically impossible to close and seal properly.

With Sing Core, these problems are removed from the equation entirely. Weight is no issue with our patented and patent-pending panels, as they are incredibly light while still being stronger than steel. This, in turn, reduces the damage done over time to the hardware and extends the life of the door. Plus, Sing Core panels are guaranteed to remain warp-free for 50 years, which is one of the most common reasons sliding doors fail. The larger a door gets, the more surface area it has, and the more likely it is to warp. With Sing Core, no matter what size your door is, our panels will never warp, guaranteed.

Sing Core Sliding Doors vs The Rest

Aside from making great large doors, what qualities does Sing Core have over the rest of the options? One major factor is ease of opening. Many people know the pains of trying to open a sliding door that is wedged into the track and wrenching your arm as it stops suddenly, or the great efforts that go into heaving a sliding door open at times. Sing Core panels are lightweight and dimensionally accurate, ensuring the door is easy to open and close and doesn’t get stuck on its tracks.

Sing Core panels can also be made to nearly any build specifications, meaning with us you can get a completely custom door that is guaranteed to perform, while with other options you may be limited to what’s “in stock” for your projects.

Overall, we recommend Sing Core panels for any sliding door project. Regardless of size, shape, or any other factor, feel free to request a quote to get started on your perfect door journey!

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Sliding doors at Laserfiche’s New Headquarters

Sing Core is honored to be part of making an innovative workspace for Laserfiche in Long Beach, CA.

RDC of Long Beach California designed these doors to work seamlessly with this interior workspace. Following the design of RMC, Seeley Brothers Millwork of Brea California used four custom made Sing Core panels to complete this project for Laserfiche.

These Sing Core sliding doors are used to allow these workspaces to feel like one larger room and a second later be a quiet and private meeting space. Sing Core doors naturally dampen noise of an active workspace to easily allow other employees to concentrate and be more productive. These were some of the core ideas that Laserfiche had when building their new Headquarters.

These elegant lightweight doors are extremely strong and durable. They are made of the highest quality material suitable for any museum, mansion or workspace.

As you can see these doors have to be completely straight to allow a perfectly matched seam when they are closed.

“They are the most exciting sliding doors I have ever seen” -Peter Sing, Sing Core inventor.

Simple to design, simple to order. See the shop drawings here.

See other sliding doors here.

Want these doors in your next projects? Get an estimate here.

We’d like to thank everyone that came together to make these magnificent doors come to fruition: Studio One Eleven, RDC Architects, Millie and Severson Contractor, Seeley Brothers Millwork and of course Laserfiche for wanting to improve their employee’s wellbeing with this innovated design.

Laserfiche is a leading global prover of business process and information management software. They have been part of the Long Beach community since 2001. They were founded over 45 years ago and also have offices in Washington DC, Guadalajara, Hong Kong, London, Shanghai and Toronto. 320 of the 425 employees are in the Long Beach area and they are steadily growing.

Their new headquarters was completed in May of 2022. It is over 100,000 square feet, with four floors and a parking garage. It can accommodate 550 full-time employees working in-office and up to 750 hybrid workers. Studio One Eleven’s design mirrors a landmark garden-office building across the street designed by the late Mid-Century architect Edward Killingsworth. They incorporated such Mid-Century Modern elements as large windows and terrace decks that provide amble natural lighting. The height is the same as the adjacent building allowing to blend in seamlessly. Chris Wacker, chief executive of Laserfiche, Wacker called the space “extremely functional and useful in a hybrid environment.”

The design layout shifted the service core to the western edge of the building, typically in the center. This allows a larger continuous communal and workspace environment. This also blocks the western solar heat. Now the elevator is tucked away and the stairs are front and center, promoting the healthier option of taking the stairs.

Laserfiche was committed to staying in the Long Beach area and are in the Bixby Knolls neighborhood. Here on Long Beach Boulevard near the San Diego Freeway, their Mid-Century landmark makes a bold statement to the half a million daily drivers who pass by. Before Laserfiche purchased this land, it was considered an unusable wasteland left over from oil extraction years. They capped off the old oil wells and removed the old hazardous tanks.

According to Chris Wacker, Laserfiche CEO, “We have abandoned the traditional vertical office building paradigm, emblematic of individual aspiration, for a horizontal environment where connections are fostered and relationships built and we’ve implemented ideas from our products into the design of the building we know that process automation makes life easier. It removes the bottlenecks and impediments to fluid operations, promotes efficiency and allows organization to thrive. This building’s open design does the same thing. It enhances the free-flowing information making our lives simpler and more creative.”

“This building is the future of work. People sharing spaces in the ways most productive for them. As we learned over the past two years, that makes the most productive for the company and the people that use our products. Just as Laserfiche is dedicated to helping people turn their data into digital assets, this building helps Laserfiche maximize the potential of its people. Laserfiche digital transformation increases your people power by eliminating the unproductive and focusing on the creative, and that’s what this building does. It’s a hybrid workspace for a hybrid workforce.”

Watch this video for a deeper look into this project from RDC.

Sing Core is proud to be a part of the continued evolution of door technology to make our customers’ lives more enjoyable. Whether that be in pivot doors, sliding doors, hinge doors, pocket doors, or any oversize door. We enjoy the challenge. We invite you to GET AN ESTIMATE and see for yourself how Sing Core’s true flat door cores can help you make the doors that your customers are asking for.

Thank you RDC and Studio One Eleven for the use of your photos and video.

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The Garage Door Solution

Sing Core Garage Doors

The most common problem for garage doors is the continuous exposure to the outdoor elements. Which subjects one side of the door to daily changes in temperature while the other side sees a constant interior temperature. This is where a solid wood garage door would fail and crack due to the wood expanding and contracting inside the door. This is a major flaw which requires frequent maintenance, such as repainting and resealing to prevent water damage.

 

Now with a Sing Core door, a garage door can have any skin from metal to old growth Douglas-fir.

Aluminum and metal skinned

Aluminum is a great option for sliding barn doors. The aluminum produces a lightweight and strong finished product. To seal metal and aluminum doors from the elements we have discovered the perfect solution, vinyl wrap.

 

 

 

Vinyl Wrap

Vinyl wrap will adhere to any door’s surface. The glue will seal out any moisture. The vinyl is fully customizable to any design of your liking and will provide full UV protection of your door. Learn how to build a true flat long lasting carriage door here.

 

 

 

Wood Skinned

The best choice for a wood garage door is AB plywood or marine plywood. There’s no need to worry about the plywood cracking with the inclusion of proper finishing when using Sing Core thanks to our patented and patent-pending torsion box “honeycomb” design. This is why they are used on our Sing Core homes.

Wood Stave

A superior addition to any door is to add wood stave to the face. Our most common wood stave products are clear cedar and douglas fir. With wood stave applied, the door looks like it’s made of solid wood.
Unlike a thin .020 wood veneer; wood stave can be sanded and repaired if damaged. Making wood stave a more durable solution to high traffic areas or commercial applications.
Does your customer need a rugged wood stave skin or a thin veneer? Ask one of our knowledgeable sales engineers about the pros and cons of different skin options and they would be happy to walk you through your options.

1/8″ wood stave is all that is necessary to make your door look like it is made completely out of solid wood. But the secret inside is that your door is exponentially stronger and more stable than a standard solid wood door. Your Sing Core door is also almost a third of the weight of a comparably sized solid wood door. Being lightweight expands the choices of hardware, reduces labor costs to install, and is safer in inclimate weather. This applies to all doors with Sing Core inside; pivot doors, sliding doors, pocket doors, carriage doors, bi fold doors, and other doors with unique hardware configurations. Learn more about wood stave here.

Large Pivot Door 126.5 x 60 x 1.75 White Oak High Strength Straightest Lightest in the Industry

 

We have a very large inventory of wood stave in stock. We will sell the wood stave by the square foot and have a wholesale option. Wholesalers are eligible for discounted pricing on wood stave lots. Contact our sales team for details about wood stave lots here.

 

 

 

 

Below are a few of the other examples of garage/barn doors we make.

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19′ Pivot Entry Door

 

 

Interior view of extremely large pivot door with hardware

 

Case study:

A 55” wide x 19’ tall x 3.25” pivot door. With differing Cedar and oak wood stave skins.

 

Being approached by a client who is in need of a uniquely large pivot door to withstand the difficult climates of Lake Tahoe can seem like a near impossible feat. This pivot door needed to be lightweight for ease of installation and daily use by the client, impact resistant to hold up to everyday use, sound deadening to drown out the hustle and bustle of everything outside

A pivot door built with patented and patent-pending SingCore inside can make anything possible.

Exterior view of oversize pivot door with hardware

Opposing wood species

Dissimilar wood species on the interior and exterior of the door means differing rates of expansion and contraction. SingCore has the strength and stability to remain rigid against the push and pull of the dissimilar skins.

 

Lightweight oversize door

Lightweight

Now let’s take a look at why this door needs to be lightweight.

First off, big pivots doors tend to be very heavy which makes them more difficult to manage, they require custom made specialized hardware and require a lot of maintenance due to the stress that the pivot door adds to the structure.
Secondly a pivot door is only held with two points of contact on the top and bottom of the pivot door; meaning that if the door warps or twists, the door operation will be degraded or completely fail.

A pivot door this size with a solid core will weigh around 800lbs before any skins are added.
Now with SingCore, this door’s weight is a fraction of what other solid pivot doors would have weighed. This weight savings translates into a reduced overall budget by having lower shipping costs, lower hardware cost and lower cost for the labor of the installation.

Adverse climate for keeping oversize pivot doors straight

Ready for any climate
Lake Tahoe is known for its incredible skiing and breathtaking beauty. Not for its temperate climate.

This pivot door will see outside temperatures as low as 4°F while the inside temperature may be a toasty 76°F, which is a 72° difference.
SingCore pivot, sliding, hinge, and pocket door slabs are fully insulated with your choice of recycled EPS foam core (3.5 R value per inch) or urethane foam core (5.7 R value per inch).

Perfectly straight oversize pocket door

Straight
At 19’ tall this pivot door is as big of a challenge as it gets to keep straight.

All door slabs fabricated by SingCore are completely custom. The SingCore team takes into account the finishing, hardware, and climate when building each core. No two doors are alike. And we take great pains to ensure every pivot, sliding, pocket, and hinge door stays within AWI standards.

We love creating one of a kind oversize doors that no one else can.

 

Need help finding hardware for your oversize pivot door?

We recommend https://www.bridgeportworldwide.com/ for all of your large pivot door hardware needs.