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Sing Metal Case Study

Case studies of patented Sing Metal honeycomb composite panel and Sing Aluminum honeycomb composite.

Metal is broadly used in many industries. Metal honeycomb composite is the leader of utilitarian usage of honeycomb core to create stronger and lighter metal panels and beams by using much less solid metal. Sing Core is the leading technology of metal honeycomb composite material to solve our future Eco-friendly energy solution by using Sing Metal honeycomb composite

Sing Metal is a fraction of the weight of solid steel used but many times stronger, lightweight steel plate, steel beam

The US Department of Energy should do some home work to research the Sing invention. You may believe that Sing Core will help us use less metal by switching to Sing honeycomb metal.

Case Study #1 

Do not waste more precious metal if you could use Sing Metal honeycomb panel, post and beam.

Replace steel by using Sing 13 ft x 3 ft x 1 inch Sing honeycomb metal plate for use in conveyor.

metal-belt-conveyors1 Advantage

Precision true flat within thousandths of an inch. Metal fabrication mostly relies on welding which causes the metal to deform. Sing Metal uses structure glue, nuts and bolt instead of welding metal plates onto the steel frame which takes more labor, energy and the end product cannot match the same precision as Sing Metal honeycomb panels.

2 Easy to fabricate and install

Lightweight is safer to process, less cost to transport, less labor to install…..

3 Less cost

Solid metal takes many times more metal than Sing honeycomb panel and post and/or beams. It is expensive to transport and requires more energy to process. And the most important thing of all is Sing Metal is much less expensive than solid metal plank(s) or sheet(s). If you consider the strength, lightweight and eco friendliness of Sing Metal as factors, the selection process between whether to choose regular solid metal material or Sing honeycomb metal is uncomplicated.

Case Study #2

If you’re the kind of demanding client who insists in high precision and true flat doors, panels, walls, floors, ceilings, RVs and boats are your R&D for your products improvement. Then we’d like to teach you how to Sing.

Sing Metal is part of the new technology that builds true flat doors.

If we are able to build true flat doors, then you can trust Sing Core to make true flat floors, ceilings, and walls, etc… that are lightweight with superior high strength and long lasting with endless benefits by Singing with us.

Metal-doorDoors are a challenge for door manufacturers and mill works if the door is over 8 feet in length and less than in inch thick.

One of the Sing Aluminum honeycomb panels are used as the true flat door’s substrate. It’s used in almost all major high-end residential and commercial door applications due to the true flat characteristics. Even a door made of Sing Core, which is considered to be the most flat door ever made in the industry (AWI standard is 1/4 inch deflection for a regular door) with a wood-based skin has to keep moisture totally balanced, otherwise it will bend and may require time to adequately acclimatize; if you move from place to place, it might takes days, sometime weeks to reach certain flatness.

Sing honeycomb door substrate will be less than 1/8 inch or less. But if you have a door over 12 feet, even over 16 feet, tall and less than 1.5 inch in thickness and you are desire to have the least amount of deflection, then you need to contact www.singcore.com  to find the true flat solution. In most cases using our Sing Aluminum panel as your substrate then adding MDF or AB plywood for a paint grade door, or by cold or hot pressing to add finished veneer(s) to build the most beautiful, strong, lightweight and Eco friendly door.

Doors made of Sing Aluminum honeycomb substrate do not need acclimatize due to having no moisture difference on both sides of the door substrate.

Sing Aluminum honeycomb door substrate can be machined or drilled just like wood without damaging the blade and it is easy to glue with proper clean-up up procedure(s).

Large oversized doors for high-end building projects require the true flatness. Patented Sing Core is the ultimate solution for top end millworks across the country.

Please click to see clients list of Sing Core doors.

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Big Aluminum Door

Patented Sing Core’s unique attributes enables us to make the biggest doors that are lightweight, extremely strong and Eco-friendly. Sing Core produces the only affordable solution to building a big door that can be guaranteed true flat… and will stay flat for lifetimes. Sing Core doors are pre-insulated and are resistant to climate change, bend, warp, twist, rot and insect threat.

big-aluminum-doors-37-foot-tallBig Doors for Your Big Expectations

Sing Core can help solve the challenges facing architects and designers. Obviously size is where Sing Core shines, but we also help solve other issues that face designers. Some of the functionality solutions that we help to provide include:

Lightweight

The larger a door becomes the heavier it gets. This can be a huge problem because these heavy doors cause strain on the structure and hardware. Lightweight big sing aluminum doors help to mitigate the damages of traditionally too-heavy-to-be-practical doors.

High Strength

There are other lightweight panels solutions that use honeycomb technology, but they simply do not have the strength, that is why the aerospace community is looking at Sing Core. Other lightweight composite core material used in aircraft are may not be heavy, but only weigh-in at 10-to-100 PSI, while Sing Core has been tested at 660 PSI, and could be upgraded to meet nearly any specification(s).

Eco-friendly

Green-eco-friendly-sing-coreIn this topsy-turvy world, Made in the USA Eco-friendly Sing Core is the true green building material that supports our commitment to make the world a better place for all of its inhabitants, while being the most significant, revolutionary new building material invention to be introduced in this century.

Affordable

When compared to other materials, like other space-age composite panels, Sing Core is not only more environmentally friendly but costs much less that the others. Why not get all the added value and benefit of Sing Core at a fraction of the price?

True Flat

One of the problems of big doors, is that they tend to warp or twist over time, making a secure seal all but impossible compromising your project and calling for continued maintenance. Not so with your big Sing door, which can be customized to be true flat literally forever even under the most rigorous conditions.

Stay Flat

It’s one thing to install a big door, especially a large sliding door, and have it be flat when installed… but only a Sing Core big aluminum door will stay flat, virtually forever. This means huge savings in maintenance costs due to having the door’s flatness fail over time.

Pre-insulated

Sing Core’s big aluminum doors are all packed with insulation imbued with an R-value that saves energy, while offering sound dampening qualities. And these values can be custom-suited to meet your specifications for energy efficiency or sound proofing.

Traditional-Torsion-Box-DiagramElement-proof

Your Sing big aluminum door is resistant to climate change and can handle the most extreme weather conditions per your specifications. Due to Sing Core’s unique vertical grain torsion box design these big aluminum doors are will not bend, warp, twist, rot or suffer damage due to insect or vermin assault.

How big can a Sing Door be?

To date, less than 50 feet for a single door panel is no problem… and we would certainly welcome the challenge of providing a solution that exceeds the 50 foot barrier.

How to BuyMetal Composite Sing Core panels are true straight, light and strong.

To order Big Aluminum Doors submit an order form either by email, info@singhome.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Fast delivery: Any thickness and almost any length, less than 5 ft wide, can be made with in 48 hours if it is rush order.

SINGCORE Big Aluminum Doors are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

Substitute Architectural Spec # 08 13 16 Aluminum Doors