No Comments

Metal Fabrication Metal Door Panels

Galvanized Steel + T SlotWhen it comes to metal fabrication, one metal company is making an environmentally sustainable impact on the manner in which metal is handled in America today. Eco-friendly lightweight and high-strength metal panels are replacing solid metal sheets and metal honeycomb panels in a safe and responsible manner resulting in a patented metal fabrication method creating metal panels that weight a fraction of the weight of solid metal but are stronger than steel pound for pound.

Stainless steel has been problematic for steel fabricators to work with due to being a highly hazardous occupation, until now. Exposure to toxins and high-skilled trades-people make for an expensive end product. The extreme heavy weight of steel presents other problems in terms of safety on the job site and expensive transportation, installation and maintenance costs. Eco-friendly SingCore is the perfect solution for these problems.

Aluminum

21 ft tall metal ivot doorAluminum is a lightweight metal and can be used in a variety of methods but needs a solid substrate or assorted framing to increase performance. While adequate for smaller projects, when the dimensions of the project expands so do the challenges. Sing Aluminum is the next level of high precision and performance due to its ability to offer:

High Strength Aluminum

Where other aluminum panels fail due to unavoidable weakness, Sing Aluminum relies on a solid substrate comprised of natural vertical wood grain torsion box/recycled rigid foam composite to achieve strengths stronger than steel (660 PSI, and more) enabling long spans without deflection or compromise, even under loads.

High Precision Aluminum

Due to the extreme precision (+/- .006 in.) of the solid SingCore composite substrate, the resulting Aluminum material (available in aluminum panel or aluminum post and beam configurations) is extremely flat for high precision applications, while remaining lightweight and Eco-friendly.

Stainless Steel

Lightweight High StrengthThere is elegance to stainless steel that cannot be denied, though problems appear especially when dealing with projects of large size because stainless steel is so heavy. To reduce the weight, stainless steel plates can be sandwiched with some type of lightweight core to reduce the weight, but strength is compromised; that is, unless you have SingCore inside.

Lightweight Stainless Steel

Thanks to SingCore, you can achieve outstanding results using Sing Stainless Steel panels, weighing in at a fraction of the weight of solid stainless steel, but maintaining the structural integrity of solid steel. Even though the weight issue is addressed by using honeycomb or other type of core substrates, they fail under stress or strain. Only SingCore has the ability to deliver the strength of solid steel at a fraction of the weight, while maintaining its high precision.

Galvanized Steel

20 ft span galvanized demoLong known for its ability to offer substantial weather resistance when exposed to the elements, galvanized steel is one of the most effective and long-lasting coating options for steel with a long history of success in all climates and weather conditions.

Super Strong Lightweight Galvanized Steel

Add to the long term success in exterior exposure, the lightweight and high strength of sandwiching galvanized steel around patented SingCore, and you have a panel that is impervious to the elements that could be interconnected using cam lock technology or other methods to build a modular exterior building or shelter in minutes, besides other applications.

You could build modular Sing galvanized steel panel components that could be guaranteed fail-free for 50 years.

cold rolled steel doors available as stainless steel doors and hot rolled steel doors lightweight stronger than steelCold Rolled Steel

Cold rolled steel is readily available in flat sheets and perfect for creating high precision and high performance custom steel doors when applied to patented SingCore. Cold rolled steel is one of the most popular steel surface materials in making Sing steel doors, which are steel doors with SingCore inside.

Besides doors, other popular cold rolled steel products include cold rolled steel panels, posts and beams with SingCore inside for lightweight high strength high precision and long life performance over time, unlike any other cold rolled steel substrate known.

Eco friendly hot rolled steelHot Rolled Steel

Hot rolled steel is similar to cold rolled steel, though is less strong than cold rolled steel. This can be overcome by crating high precision and extremely strong hot rolled steel panels with SingCore inside.

We are seeing an increase in hot rolled steel in both wall hot rolled steel panels and hot rolled steel doors due to the industrial look of the heat signatures that are unique characteristics of hot rolled steel and often part of the aesthetic design of the architect or designer of the project at hand.

Hot Rolled Steel Large Sliding Doors

No Comments

Stainless Steel Doors

Eco-friendly Stainless Steel

The patented Sing metal fabrication process produces an Eco-friendly metal panels by using the best of metal materials on the surface areas and the best of mother nature (vertical grain wood torsion box) and recycled materials (rigid foam material used to fill the torsion boxes). The culmination is metal panel that is made using natural low-tech methods without welding, while using formaldehyde-free adhesives.

stainless steel door diamond plate steel doors

Imagine lightweight Stainless Steel that will retain its form and function for years, with long spans and little deflection for sleeker, more modern steel work with lower installation costs, requiring less maintenance, substructure and may incorporate lighter weight steel door hardware. This emerging leading edge stainless steel technology comes from the pristine Pacific Northwest’s Washington State and ships these new stainless steel composite materials all over the world. The most popular destination of this revolutionary stainless steel construction method is NYC, New York City.

Stainless Steel Exterior Doors

Long the large exterior steel door manufacturers, Sing Core has created this one-of-a-kind Eco-friendly stainless steel solution solving long-term problems associated with large steel doors that are heavy (even if not solid steel) requiring expensive heavy duty hardware and continuing maintenance on the steel door, frame and supporting structure. This is why the military, science and industry sectors rely on Sing Core for the stainless steel exterior door solution that is insulated lightweight and stronger than steel pound for pound.

13 ft tall lightweight steel sliding doors stronger than steel doorsSing Steel Doors

Sing steel doors are available in sliding door, swing door, pivot door, bi fold and accordion door configurations.

A growing trend in large window openings in Sing steel doors is making its way into the architectural door specifications for many contemporary architectural designs. This steel French door style features large lite openings being cut into the solid composite steel slab door for either full- or half-glass panel installation.

Multi panel steel French doors can be configured as sets of steel double doors or a series of articulating steel doors in accordion door fashion using a combination of pivot and sliding door hardware.

High Precision Steel Doors

When industries demand high precision steel doors that also meet high performance expectations, Sing Core is the answer because this insulated solid steel door core material is so high precision (+/- .006 inches) which exceeds the precision of any other steel door core material for a solid extremely flat stainless steel surface. The welding and interior framing used in other steel doors causes inconsistencies across the surface of the stainless steel door resulting in variations that compromise the architectural specifications of the steel door.

Types of Steel Doors

The Sing steel door solution is available in any type/style of steel (depending on availability) including (but not limited to) stainless steel doors, galvanized steel doors, cold rolled steel doors and hot rolled steel doors.

Galvanized Steel Doors

Lightweight high-strength Sing galvanized steel doors are found in both exterior and interior applications. The scratch, rust and corrosion inhibiting characteristics offer advantages in exterior door installations.

20 ft tall span galvanized steel lightweight high strength perfectly straight steel doors

You will find Sing galvanized steel doors installed in industrial locations as well as commercial, hospitality, office buildings and high-end homes.

Having a high-end high performance and precision insulated galvanized steel door that is stronger than steel delivers added benefits including more security for impact resistance, sound dampening acoustic qualities and a longer life galvanized steel door with reduced maintenance over time.

cold rolled steel doors available as stainless steel doors and hot rolled steel doors lightweight stronger than steelCold Rolled Steel Doors

Sing Cold Rolled Steel (CRS) doors are the most popular of our Eco-friendly steel doors suitable for interior steel door applications. Like all of our Sing steel doors, cold rolled steel doors are pre-insulated, high precision and high performance while remaining lightweight and pound for pound stronger than steel.

The most popular cold rolled steel doors are as steel flush doors, though there is a growing trend of cutting large lite openings for glass installation for that steel French door style. Custom glass openings can be cut to your specifications.

Cold rolled steel is also a popular material for combinations of doors and interlocking cold rolled steel wall panels for fast and easy creation of temporary structures and in plant offices.

CRS is uncoated steel and requires a coat of primer.

Hot Rolled Steel Door

Sing Hot Rolled Steel doors are made from solid steel sections (made from 100% recycled steel) that were hot-rolled from new billet steel into shapes used to create our Eco-friendly insulated hot rolled steel doors that are lightweight, constructed using our patented solid torsion box composite core for a steel door that is stronger than steel (independently tested at 660 PSI) pound for pound.

hot rolled steel doors insulated lightweight high strength modern steel doors stronger than steelOut hot rolled steel doors are the hottest new material being specified by upscale designers and architects in contemporary projects who want to make an artistic statement using the unique industrial feel of hot rolled steel modern French doors in cutting edge commercial establishments, contemporary homes and mansions.

When a contemporary architect or designer can custom design hot rolled steel doors to accommodate the look and feel of any door, even sporting large glass openings for that hot rolled steel French door visual impact.

No other hot rolled steel door is more versatile in design or application.

Steel Sliding Doors

The importance for steel sliding doors to be lightweight and high precision makes Sing Core the standout product solution for all your steel sliding doors.

Sing steel doors are also available in swing door, pivot door, bi fold, accordion door configurations and is only scratching the surface of the endless applications of patented Sing Core.

No Comments

Arched Doors

Sing Core helps door manufacturers and millworks build the best doors in any size, type or style including arched doors. The Sing arched doors aren’t like any other arched doors, because they can be any size – even large, oversized arch doors – that can be guaranteed not to warp, bend, twist or fail for 50 years no matter what the size.

patented sandwich door

The true flat professionals can assist in the creation of an arched front door that out performs all other wood round top doors made. You start with a high precision radius top door core, then make sure to include patented warp-free stiffeners to assure your arched doors remain warp-free.

Sing core arched doors are the only oversized wood arched doors that can be guaranteed not to warp over time. That’s why you see Sing Core elliptical doors in service as arched top storm doors in high end homes and as exterior arched wood doors. Because, who wants a warped round top entry door? (Nobody I know).

Large Arched Doors

Most people and arch top French door manufacturers know that if a door is over 7 ft tall, you’re going to have problems with the radius top door moving with environmental changes due to moisture and weather patterns. Unfortunately, this is the main problem with large arched top doors which compromises the radius top door’s seal and could cost in terms of extra expenditures due to energy loss.

Some large arch top aluminum door companies have countered this problem by adding weight and steel to the door to help keep it straight, but this puts added stress and strain to the door frame and structure, requiring heavy duty hardware and adding maintenance costs to the door and building over time.

Solving the Problems for Large Arched Doors

Finally, high-end arched front door manufacturers, millworks and custom arched door builders can supply warp-free round top doors to their clients that can even be guaranteed not to warp, bend, twist of otherwise fail (including full structure guarantee) for 50 years!

No other Eco-friendly arched front door can achieve such high precision or high performance.

Having Sing Core Inside imbues your large arched doors with impressive characteristics, such as:

Lightweight (a fraction of other solid core arched doors)
High-strength (stronger than steel pound for pound)
Insulated (for climate control and sound dampening)

Eco-friendly Arched Doors

Sing arched doors are made in the USA. A labor of love, manufactured with natural and recycled materials expending very little energy are bonded with waterproof formaldehyde-free adhesives with the intention of helping to make the world a better place for the Earth and all creatures.

This unique, patented torsion box composite core material is changing the way large arched doors are made, as well as many other products, making the world a better place.

50 Year Warp-Free Guarantee

Only elliptical top doors with premium warp-free Sing Core inside can be guaranteed not to warp for 50 years.

Don’t you want all your arched doors to have insulated, warp-free Sing Core inside?

 

 

Ian Sage No Comments

Lightweight Strongest Wood and Metal

Strongest Wood

Sing Core has been countering the problems associated with natural wood characteristics, like bending, warping and twisting while also solving the issues of weight and strength while being one of the most Eco-friendly building materials.

strongest wood garage panel insulated high strength warp free 50 year guarantee

Inventor demonstrates high strength of strongest wood garage door panel

Types of Warp-free Wood

This new, patented light wood can be made of different types of wood to make the strongest wood building material that can be guaranteed not to warp, bend, twist and remain structurally sound for 50 years. You can have the following warp-free wood panels with SingCore inside:

Ash Wood Panels Beech Wood Panels Birch Wood Panels
Cedar Wood Panels Cherry Wood Panels Fir Wood Panels
Fruitwood Wood Panels Hard Rock Maple Panels Hemlock Wood Panels
Hickory Wood Panels Knotty Pine Wood Panels Mahogany Wood Panels
Maple Wood Panels Oak Wood Panels Pine Wood Panels
Port Orford Cedar Panels Red Cedar Wood Panels Red Oak Wood Panels
Rosewood Wood Panels Spruce Wood Panels Sugar Maple Wood Panels
Teak Wood Panels Walnut Wood Panels White Oak Wood Panels

… Just to name a few, as warp-free Sing wood panels can feature any wood surface, including rare, exotic wood(s) when available.

Lightest Wood

The patented Sing technology creates a composite made of natural vertical grain torsion box substructure filled with recycled rigid foam to create a lightweight and strong substrate that when sandwiched between two pieces of any two wood skins, results in creating a composite lightweight wood panel that can be ripped, sawn and CNC cut just like any other piece of traditional plywood.

strongest wood stronger than steel pound for pound and lightweight

Strong Wood

The same torsion box composite core that makes all Sing wood weigh-in at a fraction of other solid materials also creates a wood panel that has been independently tested at 660 PSI – that’s stronger than steel pound for pound – which could qualify it as among the strongest material on earth.

It is so strong, that you can see thin panels spanning large areas with little deflection without additional support.

Light Strong Wood

Now you can use this revolutionary light strong wood building material for practically any project. Of all the endless applications of Sing Core, large oversize doors are the most popular use of this light strong wood for doors. Why? Because wood fails, it warps bends and twists, creating problems throughout all phases of the construction process.

strongest wood independently tested stronger than steel pound for pound

Independent testing lab strongest wood stronger than steel pound for pound

Strongest Material on Earth

Most exciting about this patented breakthrough in materials science, is the fact that it can be made of any flat building material, like ceramic, concrete, fiberglass, glass, HPL, LVL and other materials, so it is not restricted just to being the strongest wood. You may already know that Sing Core also makes the

strongest metal 1 inch thick 13 ft span little or no deflection lightweight demonstration

13 ft span 1 inch aluminum strongest metal panel little or no deflection

Strongest Metal

With just as much impact in the metalworking arena, Sing Core’s strongest metal is also the lightest metal, that pound for pound out performs other metals, even steel. So, if you’re looking for the strongest steel, the most lightweight steel is made with Sing Core inside.

Isn’t it time you considered replacing your extremely outdated heavy steel panels with Sing Core’s lightweight steel? Keep in mind it could be any kind of metal, because sing Core is that incredibly versatile.

Any metal can be made into a Sing Metal panel that is Eco-friendly, lightweight and high strength.

strongest metal 20 ft span galvanized steel lightweight high strength metal panels 50 year no fail guarantee

20 ft. span lightweight galvanized steel strongest metal 50 year no fail guarantee

Types of Metal Panels

What types of metal panels will you see with SingCore inside?

Aluminum Metal Panels Brass Metal Panels
Bronze Metal Panels Cold Rolled Steel Metal Panels
Copper Metal Panels Galvanized Steel Metal Panels
Hot Rolled Steel Metal Panels Tin Metal Panels
Titanium Metal Panels Zinc Metal Panels

The SingCore substrate is a solid torsion box composite material with the highest precision (+/- .006 in.) and structural integrity for creating a vastly superior metal panel that is stronger than steel pound for pound.

Ian Sage No Comments

Bifold Doors Weatherproof Wood Garage Door

Many exterior doors – especially wood exterior doors – are problematic due to the nature of being exposed to the weather and environmental changes of heat and moisture. Exterior facing doors become even more challenging if they are over 7 ft tall or 3 ft wide. Garage doors made with SingCore inside are designed to last a lifetime.

Large warp free wood exterior doors folding sliding insulated carriage doors

Coastal home with 14 x 12 and 16 x 8 exterior door openings with insulated warp-free wood doors

Coast to Coast these warp-free wood exterior doors are not just beautiful in their appearance but are the highest precision insulated lightweight, high strength doors in the world, and they’re proudly made in the USA.

Even the most expensive high-end large door cannot be warranted not to fail if it is over 10 ft tall and/or 4 ft wide. The most exclusive millworks and custom door manufacturers will agree to make the door to architectural door specifications, but will offer no warranty, because, they say

All Doors Warp

The most savvy door manufacturers refer to SingCore to help build the doors using Premium Sing Door Blanks available in any size for any type of door, if the client demands having the best door in the world.

Large Warp Free Wood Exterior Doors

SingCore has solved the problems associated with large exterior door fails, by providing millworks and door manufacturers with the most high precision (+/- .006 in) insulated warp free lightweight high strength door core, that can be made in any size and all doors styles.

Large bifold doors exterior warp free wood doors hinged carriage doors insulated

16 ft x 8 ft door opening featuring (4) 4 ft x 8 ft bifold doors as carriage door

For instance, these carriage doors are bifold doors that feature all the characteristics of having SingCore inside. The best proof is large wood exterior doors facing both Pacific and Atlantic oceans, as we work with the best door companies from coast to coast in the USA. In this example, the exterior wood doors in this home are all perfectly straight on these weatherproof non-warping doors, even though they feature wood stave on the exteriors exposed to the moisture, sun, wind and rain of coastal weather patterns. Still these doors can be fully guaranteed not to warp, bend, twist or otherwise fail (including structure) for a full 50 years. That’s right

Guaranteed for 50 Years

Make a Whole Wall Disappear

Then there’s this case; What if you wanted the whole exterior wall to be a door. Here’s a job where the client wanted to whole exterior wall converted to bifold doors. No problem, if they have Sing Core inside.

Just an ordinary exterior wall. Right?

Extraordinary exterior bi fold doors!

Plus, if your invisible door has Sing Core inside, you get the added safety and security of having a fully insulated sound deadening folding retractable wall which is also highly effective in maintaining consistent temperature control on either side of the building, inside or outside.

14x12 exterior door opening with 14x6 warp free wood doors insulated lightweight hinged doors

Large 14 ft x 12 ft exterior opening with (2) 14 ft x 6 ft insulated hinged doors

Large garage doors are the best example of what can be possible with would have previously been thought of as impossible doors. That is to say doors that were too large were assumed to have problems because all big doors fail. Even so, to minimize failure, they are manufactured using very heavy materials and expensive hardware to mitigate the failing doors, only to add more stress and strain on the existing structure. In this regard, the big door business is lucrative, due to the ongoing maintenance contracts associated with large door problems.

Insulated Doors

True space separation between two adjoining areas (i.e., interior and exterior) is a difficult expectation for any door. Even though a door might looks attractive from a distance, the truth of the matter is seen from the other side of the door. The built-in insulation inside the patented Sing door core not only provides effective climate control, but offers advanced sound deadening qualities. Sing door cores have been used inside soundproof doors and everything from bulletproof doors and fireproof doors.

Save Energy

Why waste energy by having a door that doesn’t seal properly as your exterior door? Everyone knows that a good door seal helps prevent energy loss saving on energy consumption. Having warp-free doors means your doors seal properly without leaking every time, regardless of the season, temperature or time of day. You can save energy – not only from the insulated that is packed inside for better temperature control – but also from having a secure door seal that does not fail due to warping, if your door has SingCore inside.

Sliding Door or Pivot Door

Reduced to its simplest form, these insulated warp-free doors could also be exterior sliding doors and/or exterior pivot doors with all the same great characteristics that come with having SingCore inside.

Click to see: Sliding Doors and/or Pivot Doors

Inside Or Outside

Only SingCore can accomplish all this – and more – providing you with the strongest, lightweight, insulated door core that can be guaranteed not to fail for a full 50 years , including warp-free and structure guarantee. No other door company can guarantee their doors, like that, unless they have SingCore inside.

If doors with SingCore inside can obtain such high performance standards as exterior doors, imagine having doors to match throughout your entire house, because our patented door core also makes the best interior doors for your home’s inside points of egress. If we can guarantee your exterior door for 50 years, we could guarantee your inside doors for 100 years.

Why not have the best?

Specify, “SingCore inside,” for all your doors.

No Comments

You Have Questions SingCore Has Answers

ASK SINGCORE

If you have questions, we have answers. Ask SingCore… Anything

We love to hear from our SingCore supporters and want you to have the answers to all your questions.

If you were not able to find what you were looking for on www.singcore.com, please feel free to submit this form to get the answers you are looking for.

We also encourage your sharing your comments and suggestions and appreciate your continued support.

Please feel free to share your information about SingCore with others, while helping to make a better world.

Thank you,

Your friends at SingCore

Fill out my online form.

Ian Sage No Comments

FAQ

FAQ

What Are Sing Panels?

In the aircraft industry, they call it honeycomb. In the woodworking industry, it is called a torsion box.  In the home industry, it is known as a sandwich panel.  No matter what you call it, Sing Core’s honeycomb panels have the strongest, most lightweight earth friendly core to structure your Sing Core panels.  Sing Core panels has more applications than any known material; use it for home construction, boat building, private jet furniture, home furniture, museum and trade show display, and doors.  Patented Sing Core panels are a hybrid of torsion box, sandwich, and honeycomb panel.  It has the flatness of a torsion box, the strength of a honeycomb panel, and the light weight of a sandwich panel.  Sing Core panels combine all of these characteristics to form the most earth friendly panel in the industry.

How Do I Order Sing Panels?

If you are an architect, wholesale supplier, millwork, or other trade professional, submit a price quote from our pricing page.

Dear Homeowner/DIY’er, unfortunately we do not sell to individuals, only to the building trades and commercial/wholesale companies.  Please contact your local millwork and request that they order your panels for you.  We will then work with them to utilize Sing Core for your project.

How to Handle and Deal with Sing Products

Our best long-standing clients know how to best handle and deal with Sing Core products due to their high level of expertise.  We welcome new clients to enjoy the benefits of patented Sing Core products.  If you are a potential new user of Sing Core you are advised to make yourself aware of how to handle and deal with Sing Core products before ordering any patented Sing product(s).

Can I Get a Discount?

You may be able to get a special discount in exchange for professional photographs of your project.  You can ask at the time you place your order, if you might like to participate in our photo marketing agreement.  You will pay the price on your invoice and receive a check from Sing Core as a rebate in the amount noted on your invoice following the receipt and approval of your photos.

How do I fasten to your panels?

Our panels have a solid wood frame and block inserts can be implanted inside the panel to create secure anchoring points. Anchoring points can be used for placing hardware, overlays, and even fastening the panel.
Stiffeners can be implanted to ensure a true-flat panel. The necessity for stiffeners depends on the overall size of the panel, application, and weight.
For more information, see our custom blocking page.

 

What are your skin options?

Skin choice is one of the biggest factors to avoid warping.
It is important to choose a skin that is non-permeable. Permeable skins allow moisture to be trapped in the skin material causing it to swell. This can cause structural issues over time.
Wooden doors have the most problems with moisture absorption.
It is important to specify exterior grade when needed for your application.
Skin choice can affect sound deadening capabilities and is important for adhering to a certain Sound Transmission Class (STC) rating.

Can I have dissimilar skins on my panel?

Dissimilar skins may be possible depending on your panel’s thickness. Please discuss this with your sales representative for more information.

Do I need to calibrate my panels before veneering?

Yes.

How do you handle such large doors?

Oversized panels are panels with dimensions over 4’ x 8’.
Oversize panels are often more difficult to handle and more costly to ship.
Luckily, we have devised a method to overcome this. The Sing Spline allows us to ship oversized panels in modular sections that can be joined at the work site. See Sing Spline for more information.
Almost any door can be made with Sing Core. Stile and rail style doors can be made by simply adding trim or molding pieces; however it will be much stronger than a traditional stile and rail door.

What is True Flat?

All Sing Core products are guaranteed true flat; that is to say that they far exceed AWI industry standards or ¼ inch deflection to be considered flat.  Specific degrees of flatness can be achieved and guaranteed based on your requirements, specifications and application.  See What is True Flat? for more information.

What is the difference between your core and your Sing Core panels?

     

Sing Core Structural Core

Honeycomb Core which is based on Torsion Box technology to be lightweight but strong. You would then add skins and edging as you desire.

 

Sing Core Panel – No Edge

Sing Core that has a skin on the front/back of it, which improves its strength and gives you a working palette for your project. You would then edge band as desired.

Sing Core Panel – With Edge

is the complete panel

for your use, with core, skins and solid wood edging this is ready to then be completed and installed by you

for your project.

What edging options does Sing Core provide?

Sing Panels can feature a 1.25 inch solid wood edging.  Other sizes are available as custom options as well.  Edge-banding is available at an extra charge.  Sing Core panels can also be purchased without an edge.

Why Do Sing Core panels have such a long lifespan?

Patented Sing Core panels use zero formaldehyde structural glue to bond Sing Core and the surface material creating the strongest lightweight eco-friendly sandwich panel/honeycomb panel, see comparison.  The patented Sing Core panel is nearly unbreakable due to being so lightweight and strong.  Even if damaged by rough handling, Sing Core panels can be repaired to their original strength (Our patented structural core and stress skins are much easier to repair than solid wood, MDF or plywood).

 

What is the weight of your panels?

The weight of our panels are based on many factors, W x H x T, the types and thickness of the skins chosen and of course the solid wood edging as well.  But for a rough ballpark estimate the weight of one of our standard panels 4’ x 8’ x 1” (finished size = 47” x 95” x1”) is somewhere in the 25 to 30 lbs range depending on the skin, which is much lighter than standard plywood of the same size/thickness.

What are the lead times for new orders?

Lead time for new orders is 6-10 weeks. Every order Sing Core manufactures is custom made, so please keep that in mind in regards to your project’s timelines.

If you require a rush order, rush fees are as follows:

Ship in 4 weeks – 20% price increase
Ship in 3 weeks – 40% price increase
Ship in 2 weeks – 70% price increase
Ship in 1 Week – 100% price increase

Rush fee times are counted beginning the day you approve the shop drawings for your project.

Exactly how strong are your panels?

The strength of our panels depends on factors like span, thickness, and skin type.  They have been independently tested by the University of Washington to exceed 660 PSI, and can be custom designed to achieve over 1,000 PSI per your specifications.

How well insulated are Sing Core panels?

The R-Value of a Sing Core sandwich core using EPS Foam is 3.5 per inch.  For technical specifications on our EPS foam, please visit this page.  The R-value of a Sing Core sandwich core using Urethane Foam is 6.5 per inch.

How big can you make Sing Core panels?

A standard sized panel is 4 ft. x 8 ft. We also specialize in custom sizes, which are available in any dimensions, up to 22 ft. by 40 ft. or larger.

Can you join together Sing Core panels?

Yes.  One way to join Sing Core panels is with a biscuit. visit this page.

Can I bond other materials to the surface of Sing Core panels?

Yes.  Many of our high-end millworks adhere other surface materials to a Sing Sandwich when used as substrate.  Standard lightweight plywood surfaces are easily adhered to with regular carpenter glue and cold-pressed.  If your intention is to laminate other materials to your Sing Core sandwich core, you should check with us first, to make sure that you are using the proper bonding agents) to achieve the results you desire.

Are your lightweight panels weather resistant?

Our panels are resistant to the degree of its surface material and/or its coating.  Sing Core panels can be manufactured to withstand the most extreme weather conditions, and are even used in underwater applications.

Where do you distribute?

We distribute to anywhere in the world, and have delivered panels to Europe and Asia.

What types of material can I laminate to SingCore?

Any substrate (skin) that is capable of carrying a load.

What is a torsion box?
A torsion box is best explained by this article.

( http://woodworking.com/ww/Article/What_is_a_Torsion_Box_8816.aspx  )

What is a “board foot”?

12″ x 12″ x 1″ = 1 Board Foot

12″ x 12″ x ½” = ½ Board Foot

12″ x 12″ x 2″ = 2 Board Foot

 

What does paint grade not paint ready mean?

We deliver your panels as paint grade as opposed to paint ready, due to several instances where our definition of paint ready did NOT meet our customer’s definition of paint ready.  Because of these issues, we now leave it up to the customer to get their panels to their preferred finished state.

What if I want 1/4″ MDF?

Instead of 1/4 inch MDF, we use our own plywood-backed MDF which is made by laminating 1/8″ plywood to a 1/8″ sheet of MDF.  This still gives you the smooth MDF face to paint, hot press to, or apply other materials, like vinyl wrap(s).  You get the same smooth surface with added high performance because MDF is prone to movement.  If you have to have 1/4 inch MDF, we will make your panel to your specifications, but we may have to re-engineer the rest of the panel to assure high performance.

How do you ship?

LTL Freight Company – common carrier

Arrange for pickup by your preferred carrier

What wood species are Sing Core products available in?

We build to architectural specifications.  So, whatever wood species is specified, we use that, if it is available.  If it is unavailable, we contact the client to see if they are working with a wood shop/millwork who has the wood, and they can supply it to us.  If the wood is not available via any known sources, then an alternative might be considered.  The finisher, on the client’s end, should be able to match (or nearly match) the finish of existing wood on the project using a different species.

This is common with the doors we build because sometimes we are limited to length of species specified, and for large doors exceeding the length of given species, this can be a problem.

Will Sing Core’s spline joints crack?

Because of the stability of the patented Sing Core, spline joints in sectional Sing panels/doors will not crack, unlike traditional solid wood which is not stable enough to be used in this application.

 

 

No Comments

Center for Architecture & Design – Seattle, Washington

In an effort to reach out the greater worldwide community from its headquarters in Seattle, SingCore has partnered with the American Institute of Architects (AIA) Seattle in the design and building of the new 4,500-square-foot Center for Architecture and Design in the National Building located at 1010 Western Avenue in Seattle, Washington.

SingCore is offering matching funds and donations to local AIA chapters to specify patented Sing products in the designs of their local center for architecture.

As a Platinum supporter, we’re excited to be providing CFAD Seattle and AIA Seattle with donations to raise the bar for architecture and design using patented Sing products for doors, walls and furniture for their center for architecture. We are currently in the process of similarly supporting the Austin Center for Architecture in Austin, Texas.

12′ x 10′ x 5″ Custom Pivot Doors

Four 12 ft. x 10 ft. x 5 inch SingCore panels were designed for CFAD Seattle as a jumbo pivot door that splits a conference room into two halfs. Each panel weighs about 500 pounds, which allows the door to move easily as shown below. Each door was installed in less than a half an hour.

huge extreme edge pivot doors in seattle center for architecture design sing core

FAIA Mr. Peterson is a senior architect for Suyama Peterson Deguchi (SPD) responsible for providing the solutions to build the multi-function 4800 sq. ft. space by creating a gallery that could be converted to a conference room within minutes to hold secure meetings within the center itself. It needs a special pivot door when it open it is a large gallery, when those 4 doors closed it become a conference room. All the furniture, work tables, islands and counter tops are quickly and easily assembled on site

About the large pivot door: Mr. Ric was able to accomplish the door solution by teaming up with inventor, Peter Sing, whose lightweight, high strength building material made it all possible without the use of heavy equipment, lifts and cranes. After being invited to join the project, Sing offered to supply not only the doors but almost the rest of all the office furniture, partitions and even part of the dining table/work table and cabinets in the lunge and office areas – all made of patented Sing panels, same core materials to build those 4 large pivot doors.

 

sing pivot doors in center for architecture design seattle with man doorsGreen building materials are the focus point of every architecture design now-a-days. As the home of the architect and design community for State of Washington, which is the leader in high tech and advanced materials playground for searching the planet for green, earth-friendly products is essential for this new home for all designers and architects.

In the temple of Seattle’s Center for Architecture & Design, the evergreen state sets the standard for promoting the highest standards of preserving our green earth among the Pacific Northwest architectural community while seeking out new ways to approach a more sustainable approach with building products that save energy and add longevity to the overall life of projects around our local communities and the world.

The idea of a local design center is not new, but the Seattle design center is the leading edge of this new technological approach to new office designs; bringing to life the idea of a multi-functional design combining office space, media, meeting and a gallery to promote green design permeating all areas of life and our society.

It all starts with the composer / architect of the project; with Ric Peterson’s design of Suyama Peterson Deguchi, while leading the team of the designer of the total project which includes a varied line up of suppliers, general manufacturers and fabricators to tackle the most challenging job to represent the state’s finest architects and designers. When all is said and done, the resulting space in this center represents the new philosophy and concept of engineering for a better world within the office space that has superior functionality as it is easy to maintain and built with the longest lasting building materials.

The symphony’s composer is Ric Peterson, FAIA of Suyama Peterson Deguchi was charged with the challenge of creating a design center work of art. The score is conducted by general contractor / conductor of the symphony, Krekow Jennings supervising all components while acquiring and arranging the performers (trade professionals such as sub contractors) participating in the creation of the newest chapter in executing the design by using green building materials made locally, produced with less energy and waste used throughout this project. The resulting masterpiece is a modern office, meeting room and gallery in a picturesque downtown location as a perfect showcase for professional trades and an inviting exposure to the general public. The whole job will not happen if without all the support from the donor of their trade skill to help such as painters did all the paint work for the furniture, and Schuchart/Dow craftsmen did all the assembly which basically started from patented Sing Panels, all in flat-pack which is easy and takes up less space for shipping to the job site avoiding damage during transport, and the end result is a new chapter of this ornate symphony of building art; simple, functional and elegant.

These unique large extreme edge pivot doors were manufactured in Washington state using patented Sing Core as the embedded structural core material. those door had added two more layers of material on the job site to create sound deadening and fire retardant features, Even with his lightweight, high strength core material, the wall feels as though it is made of solid stone, when you knock on it. Two of the doors feature a built in man door for simple access when the area is secured as a conference room. Four doors are easily 12 ft. x 10 ft. 2,000 pound pivot doors by the time completed provide the conversion from gallery to conference room quickly and easily.

About the furnishings, desks, tables and partition walls: Office area are also with totally new design approach with new leading edge patented lightweight , high strength eco friendly Sing panels. all those office furniture are assembly on the site by use patented Sing panels all flat pack after paint by painters and hand carry to the designer center, some shelf / table top and partition wall are over 12 ft. in length. Each of the panels are designed to be able to be carried by one person.

Assembling office furniture from sing modular panels lightweight high strength seattle center architecture designThe features of the office and lounge areas are simple but elegant in the functional execution of the artist’s design concept. All the furniture features adjustable legs to maintain work surfaces at high precision instrument grade levels. Up to 8 foot clear span work areas are neat and clean while keeping all power and other cords neatly hidden from view by an embedded wire management channel system that is an effective design component within the work areas. Single piece partitions that span up to 12 feet provide privacy and security while standing flawlessly amidst the efficiently accurate space.

Not resorting to raised level work areas provides an effective approach to cleaning and maintenance of the floor space that is both easy and saves time. all the wiring are hidden within the desk top and shelf channels, instead build raise floor as most commercial office space which takes more space and more assembly time and lose more precious space.

Completing the symphonic work, Sing and his patented product “Sing Core” is joining the team of suppliers that is bringing the dream of Seattle’s design symphony to life.

Hearing about this project might cause you to wonder how an entire facility of this magnitude could be quickly and easily assembled out of multiple integrated modular panels. This is the first time such a grandiose project has been built completely of lightweight high strength panels that are not only sound deadening but are resistant to warp, bend or twist, even while covering long spans and featuring natural wood surfaces.

Thanks to Sing’s lightweight material, it took less than 2 hours to unload and install those huge pivot doors (weighing-in at only 500 lbs.) and three craftsmen assembled and installed all the office and lounge components and furniture. Sing Core it the new Eco-friendly building material that has helped to create the strongest most lightweight office furniture ever invented in the world, creating endless possibilities to provide architects, engineers and designers the ability to provide sustainable long-life office furniture and so much more…

The advantage Sing office furniture which furnish almost the entire design center space

1 Easy to clean floors (less table legs shelf supports to interrupt the cleaning process).
2 Easy wiring management (all wires are hidden in the channel between the partition wall and desk top).
3 Some areas designed with clear span of 10 ft. plus (the shelf top and the table top are at same level) providing more working surface and elegant work space.
4 Partition walls are made of a single piece large panel (without joining to separate entire work station, offers more privacy yet simple, elegant and functional).
5 Easy to assemble on the job site (entire office lounge area constructed of Sing Panels (each piece of furniture is flat packed and installed by Schuchart/Dow).

The advantage of pivot door / partition wall

1 Change the conference room to gallery within minutes.
2 Fire proof and sound deadening patented Sing pivoted door.
3 Man door on both sides of the entrance for easy access.
4 The lightweight and strength of Sing pivot doors enabled designers to add 1,500 lbs. of additional material without compromise.

See also: Seattle Center for Architecture & Design

Seattle architects are renowned for their commitment to green building, energy efficiency and innovation. In the next few days, the new Center for Architecture & Design in Seattle will be featuring the newest revolution in green building products in their facility further promoting environmental awareness throughout the Pacific Northwest and the world.

Center for Architecture and Design Seattle Under Construction

Patented Sing Core® is delivering 4 large pivot doors, all the office furniture, furnishing the lounge and lunchroom which covers most of the space in the design center.

Center for architecture design seattle adding large pivot doors 1234

Example: Sing Core is providing a door panel for a large pivot door measuring 12 ft. x 10 ft. x 3.5 inches thick that weighs a mere 500 lbs. plus the added benefits that come along with using the most Eco-friendly non-warping material ever invented.

Large extreme edge pivot swing doors with man door Center for Architecture Design Seattle singcore

4 men installed these large pivot doors in less than 2 hours

 

Large modern pivot doors with man door lightweight high strength Seattle center Large extreme edge pivot doors lighweight high strength guaranteed non warping

 

Four of these high performance pivot doors will swing open by an extreme edge pivot (a challenge solved with Sing Core) to reveal a large, expansive hallway; when closed will create a quiet, cozy conference room. These engineered pivot doors will be fully insulated, fire-rated, sound-deadening and guaranteed non-warp for 50 years.

All the office desks, shelves, partition walls, tables, wall cabinets and other casework are made of Sing Panels. Some tabletop/shelves are one 33 ft. piece in length and designed for easy assembly on the job site.

Sing Core is proud to support the Center for Architecture & Design in Seattle by contributing by donation and promoting sustainability and education in true green design and architectural materials.

 

Sing Core is proud to be supporting the artistic architectural industry in Seattle, Washington. The Pacific Northwest is a hotbed for leading edge architectural designs and architectural building products. In an effort to reach out the greater worldwide community from its headquarters in Seattle, Sing Core is partnering with the American Institute of Architects (AIA) Seattle in the design and building of the new 4,500-square-foot Center for Architecture and Design in the National Building located at 1010 Western Avenue in Seattle, Washington.

Center for Architecture Design Seattle Under Construction

Proud to be the newest Eco-friendly architectural building product that is more lightweight and stronger than other traditional building products, Sing Core is a part of this forward thinking movement that is creating an advanced attitude that embraces high tech while maintaining a green perspective.

To help support the efforts of all progressive architects and designers in the Northwest, Sing Core has donated $36,000 in its patented Eco-friendly architectural building materials thus far.

We are honored to be joining forces with Suyama Peterson Deguchi, Krekow Jennings and OAC Services. Seattle Architecture Foundation, Design in Public and AIA Washington Council will also be joining the project later this year.

 

No Comments

New York Museums, Mansions, High Rise Condos

tokyo japan sing coreWhat do museums, mansions and metropolitan high rise condos have in common?

In the most densely populated cities, like New York City, these structures in particular require the building material specifications that are unique to Sing Core. These locales are the primary shipping destination for the world’s most Eco-friendly lightweight, high-strength building material, where you will find the best doors in New York, even atop the One World Trade Center.


You will find Sing Core deep inside the Rumney Guggenheim Gallery in Brooklyn New York.

Though New York is our number one market, this technology is also applicable and available everywhere from Hong Kong and Tokyo to Sao Paulo and Rio de Janeiro.

New york mansions luxury homes

High End Beauty and Performance

Check out this 38.5 million dollar estate which features Sing Core doors throughout the interior and exterior. Eco-friendly, proudly made in the USA and exported throughout the world.

The Most Popular Sing Applications

The lightweight and high strength aspects of Sing Core products are in high demand amongst designers and builders of the most high end real estate, like high rise condos and penthouses, mansions and luxury homes. Luxury real estate, like million dollar homes, depend on the insulated and warp-free attributes of Sing Core to deliver the results expected by the demanding homeowners in their dream homes.

beautiful large modern pivot door exterior non warp insulated pivot doorPivot Door

Pivot doors are of primary importance and Sing Core pivot door substrate is the only pivot door base material that can ensure that pivot doors (especially large pivot doors) can achieve high performance while still remaining lighter in weight than other pivot doors.

No one wants to spend ten to fifty thousand dollars on a large entrance door that is going to warp or fail, requiring constant maintenance, repair or periodic replacement.

Only pivot doors with Sing Core inside can be guaranteed not to warp, bend, twist or otherwise fail for fifty years.

Room dividers sliding door style insulated sound deadening room division NYCSliding Door

High end large sliding doors are costly and can host expensive or exotic woods. Natural wood is in the highest demand in mansions and luxury homes because of its innate natural beauty. Nothing is more elegant that the beauty of natural wood grain. Likewise, nothing is more problematic.

Natural wood grain warps, bends and twists due to its natural properties. If a sliding door (especially a large sliding door) warps, it can compromise the hardware, surface finish, and the structure itself. Plus a sliding door what warps can be impossible to maintain a good seal for separation between rooms, when used as a sliding room divider, or interior and exterior, for energy savings and protection from the elements.

Only sliding doors with Sing Core inside can be guaranteed not to warp, bend, twist or otherwise fail for 50 years.

Guggenheim Gallery Brookly New York Sing Museum Panels Before AfterMuseum Walls

New York museums and the best museums in the most predominant cities in the United States depend on Sing Core to provide them with the most Eco-friendly lightweight and high strength warp-free museum wall panels, which can be quickly set up, dismantled, stored, finished, refinished, repaired and reassembled over and over again, without fail.

It is these same attributes that makes Sing modular trade show panels the most high-end solution for discriminating exhibitors at the most exclusive trade show displays in the world.