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French Doors

Applications -> Building Components -> Doors -> French Doors

sing-core-french-door-10-light

See: New American French Door

Sing Core French Doors are exquisite elegance with high function and performance in the most elite applications in homes and patios. When transitioning from one environment to another Sing Core French Doors offer a spectacular gateway, or offer protection from the elements when used as a barrier or access portal between interior and exterior conditions, while providing a beautiful panoramic view of the landscape.

Sing Core French Doors come complete with complimentary lite opening cutouts allowing the beauty and luminance of the outdoors to visit the interior of your home when installed either in single or multiples to provide an impressive focal point to your classic home, office, restaurant or other commercial application.

Sing Core French Doors are available in any size (up to 50 feet) or shape per your specification and can be used in sliding door configurations. Sing Core specializes in large oversize doors.

The Sing Core Difference

Due to the unique advantages of the Sing Core heart of Sing Core French Doors, they are imbued with qualities that are far superior when compared to other traditional or commercially available French Doors. Our patented new door technology incorporates the space-age core that is extremely lightweight, yet stronger than any other material used in the aerospace industry at a fraction of the cost.

Lightweight

Sing Core French Doors are much more lightweight than French Doors manufactured by other door companies due to the unique properties of the patented Sing Core used in the design of these doors.

Strength

sing-core-french-door-architectual-drawingIn terms of strength, Sing Core is stronger than steel pound-for-pound and compression strength is rated at 660 PSI. Our solid Sing Core Door design is warp, twist and rot resistant, can be extreme weather proof, and is much stronger than traditional stile and rail configurations that breakdown and weaken overtime, or fail at the joints under extreme conditions.

Insulated

Sing Core French Doors are pre-insulated; allow sunlight in for natural solar advantages and energy efficiency. Enjoy enhanced peace and quiet between varying environments due to the superior sound-deadening qualities of Sing Core French Doors.

Eco-Friendly

Sing Core French Doors are manufactured of natural wood and recycled foam components and bonding materials (adhesives) are formaldehyde-free. The construction process uses less energy, manpower and produces little or no waste. Due to Sing Core French door lightweight properties shipping, transportation and installation costs are reduced.

Economical

Though used in high-end designs, Sing Core French Doors are competitively priced, and even though they are handcrafted in the USA, can still compete with inexpensive imports.

Click here for more information on Sing Core Doors

 

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Metal Gallery

 

 

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Large Wood/Aluminum Composite Oversize Doors

Applications -> Building Components -> Doors -> Large Wood Aluminum

See Also: How to Build a Big Door

 

Sing Core makes the most dimensionally stable, eco-friendly aluminum doors that are used by the most prestigious millworks and high-end users. Only Sing Aluminum doors can be large, thin and extremely flat.

large-oversize-wood-aluminum-composite-door-lightweight-high-strength-singThe beauty of Sing Aluminum doors is that they can be any height, any width, any thickness and can be manufactured in as little as three days. Sing Core doors are available in any size or shape per your specifications and specializing in large oversize doors are available in lengths and/or widths up to 50 feet.

The advantage of fusing the Sing Core material with aluminum, is that is nearly impervious to changing weather conditions and retains its true flatness and structural integrity over long spans.

But Sing Aluminum doors don’ t have to look like aluminum doors at all, because the aluminum can be part of the substrate which can host nearly any exterior material.

Some examples of exterior materials that we have made large oversize Sing Aluminum doors out of include:

  • Large extreme edge pivot swing doors with man door Center for Architecture Design Seattle singcorealuminum (there are many varieties)
  • cement board
  • ceramic tile
  • concrete
  • fiber glass
  • glass
  • MDF
  • metal
  • plastic
  • plywood
  • solid wood
  • stainless steel

… including ballistic materials for bulletproof applications. The possibilities are limited only to any available flat building material.

For the last few years, this emerging aerospace technology has been providing solutions to architects and designers that is top drawer, to say the least. The best-known, oldest, most reliable, high-end millworks in the United States depend on Sing Core to deliver the goods for them when it comes to true flat aluminum doors.

This technology is solving heavy metal door design solutions for Presidents, Prime Ministers, Kings and the Pope, especially when the application calls for extra strength, oversize or true flat… without compromising weight for strength.

True Flat – Guaranteed

large-oversize-sing-composite-carriage-door-true-flat-garage-lightweight-high-strengthSing Core is the only door manufacturer that can create aluminum doors that are true flat over long spans, and will not warp, twist or experience extreme deflection under stress. And, thanks to the lightweight properties in comparison to other solid materials available, Sing Core aluminum doors are lightweight, causing less strain on the structure and hardware, even though the size may be very large.

Years of working with the most demanding high-end clients has helped us understand unique requirement to guarantee true flatness of any Sing Core aluminum door. This does not mean that every oversized Sing Core aluminum door is guaranteed to be true flat under all conditions. But we can design the perfect Sing Core Aluminum Door for your specific requirements and guarantee it.

To achieve our true flat guarantee, all you have to do is to provide us with the size (up to 50 ft), the thickness, surface material desired and the intended use for your Sing aluminum door, and we will design for you a door that will meet and exceed your specifications. Take advantage of our expertise and years of serving the most high-end clients around the globe.

Why Use Sing Aluminum for Door Substrate?

The primary advantage of Sing aluminum doors for the basis of any door is that the Sing Core aluminum door is lightweight, exudes superior strength and can be guaranteed true flat. Now, here’s the exciting part: almost any surface material can be added to the exterior of a Sing aluminum door to create the appearance (or match the appearance) of your structure.

By using this as the substrate of your door, you can create a door of any size (even over 10 feet tall) that is resistant to warp, twist and rot that can be structurally guaranteed for up to 50 years.

How to Coat your Sing Aluminum Door

Sing Aluminum Doors are so versatile, they can easily be painted, just like any other door. For successful painting use an etch primer, just like you wood any normal wood primer. The etch primer has an acid compound that etches itself into the aluminum, so no pre-sanding is necessary, follow-up with the same procedure for painting any other primed door. Of course, you could always add another surface layer of material to have any appearance you desire.

How to Cut, Rip or Trim your Sing Aluminum Door

Many of our clients order Sing Aluminum Door blanks by the truckload. These are basically unfinished, and the finishing, hanging and hardware is done by the client.

In the beginning, one might have concern over working with an aluminum door blank as opposed to a wood door blank in the wood shop that is customarily used for prepping the doors. The good news is that Sing Aluminum Doors can be cut, ripped or trimmed using standard woodworking equipment, There is not need to change saw blades or any other equipment in your standard door shop.

Our standard aluminum doors also offer superb sound deadening qualities and our eps foam offers a 3.5 R factor per sq inch of thickness. Other R-factors available upon request per your specifications.

Door finishers work with Sing aluminum doors just like any other wood doors. No special handling or extra tools are necessary to accommodate the installation of your Sing Aluminum door.

Click here for more information on Sing Aluminum and other Metal Options

To add solid wood grain to the exterior of your Sing aluminum door requires bonding plywood or MDF in-between the aluminum and the wood grain material.

For paint-grade aluminum finish, simply use an acid etching primer.

Click here for other Sing Core Doors

 

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Fiberglass FRP Door Any Size

Applications -> Building Components -> Doors -> Fiberglass FRP

Skin_FiberglassSing Core makes the revolutionary fiberglass (FRP) doors that supersede all other fiberglass doors while being lightweight, stronger than steel and eco-friendly. Sing Core Aluminum Doors reduce strain on hardware and structure minimizing maintenance costs over time.

Sing Core doors are available in any size or shape per your specification, in lengths and/or widths up to 50 feet. Sing Core specializes in large oversize doors.

Working hand-in-hand with architects, designers, contractors and end-users, Sing Core FRP (fiberglass reinforced plastic) doors helps to solve the structural challenges often associated with fiberglass-work, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Our aluminum doors also offer superb sound deadening qualities and our eps foam offers a 3.5 R factor per sq inch of thickness.

Our unique Sing Honeycomb Core is what makes our product so DIFFERENT from other honeycomb manufacturers because our core isn’t just foam but it is our vertical grain grid system and recycled EPS foam merged together to make a product that is 1/3 or more lighter than standard plywood products of similar size and thickness.

Our Aluminum Doors are not only light but strong, in fact, stronger than steel lbs for lbs and can be guaranteed true flat.

Applications include:

  • Aircraft doors
  • Commercial bathroom doors
  • Display doors
  • frp-fiberglass-sing-panelEquipment enclosures
  • Extreme weather doors
  • Marine doors
  • Pivot doors
  • Roof hatch doors
  • Sauna doors
  • Water tank access doors
  • Weatherproof doors

For more information see Sing FRP & Plastic and other Sing Core Doors

 

frp-fiberglass-panels

Sing-Core-Hurricane-Door-Exterior-Interior

See also: FRP Specs (Glasliner) (.pdf)

Other Sing Core solutions can be found as other building materials.

Metal Composite Sing Core panels are true straight, light and strong.

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Carriage Doors

Applications -> Building Components -> Doors -> Carriage Doors

How to Design Order and Build your Carriage Door

unfinished carriage doorSing Core is the top choice of discriminating home owners and high-end users making the switch from overhead doors to carriage doors who demand elegance and superior performance.

Sing Core Carriage Doors are imbued with unique characteristics that separate them from any other commercially available standard carriage door in the world. For instance,

Sing Core Carriage Doors are available in outswing (standard), inswing, overhead, barn door and sliding door configurations to meet your individual requirements and specifications.

Sing Core offers a variety of surface materials to suit your individual tastes or to match the appearance of your classic design.

Due to their superior strength and load capacity in comparison to carriage doors made of other materials, Sing Core Carriage Doors are keenly suited for extreme weather conditions including temperature and humidity variations, storm and hurricane resistance*.

Regardless of your choice of exterior material (i.e. wood or steel), windows can be designed, cut and installed to match the overall appearance representation that you desire in your new garage door.

carriagedoorsSing Core Carriage Doors are the perfect adornment for your garage, studio or barn, giving you an unsurpassed aesthetic appeal while being functional and extremely structurally superior.

Each Sing Core Carriage Door is a precision garage door that is handcrafted in the USA and custom built to your specifications.

While capturing the beauty of century old carriage doors, Sing Core Carriage Doors are a fusion of old world technology and space-age technology to create a carriage door that is brilliantly adaptable, functional and will last for centuries.

Save Money

Sing Core Carriage Doors are the economically sound buyer’s choice for so many reasons, but have many ways to save you money. For instance,

Transportation and installation of your carriage doors is easier and less expensive due to weighing so much less than others.

Sing-Core-Carriage-DoorsBeing lightweight also means less strain on the hardware and structure with normal use.

Our pre-insulated carriage doors save you heating and cooling costs of your interior space.

The high-strength, true flat and long-life attributes, means less maintenance costs over time.

Sing Core Carriage Doors are competitively priced in comparison to other carriage doors. Why not take advantage of owning a superior end product, with all the added value of Sing Core without having to compromise your expectations, and are available in large, oversized doors.

Sing carriage doors vs. other overhead garage doors

Many people are making the change from overhead garage doors. Ask your overhead garage door company about Sing Carriage Doors.

Take advantage of this new technology increasing sales and profit by increasing value-added benefits and features, while decreasing costs and overhead.

  1. rob-Bi-fold-1-openFunctional Sing Core enables the door manufacturer to build a similar or better than a high-end entrance door. Sing carriage doors are fully insulated, sound deadening, true flat, air tight, lightweight and super strong (backed by a 10 year structural guarantee).
  2. Replace Overhead Doors Many people are switching over from overhead doors to more elegant carriage doors, especially when converting a garage to a work shop, office space or even an extra guest room. Sing carriage doors can be air tight, effectively securing your space for heating in the winter and air conditioning in the summer. Sing Core is made of 90% foam and structure torsion box grids. Sing doors do not expand or move like solid wood carriage doors. This prevents the door from expanding due to the moisture and temperature change which can lead to air leakage or becoming too tight to close the door securely.
  3. Visually Impressive Compared to other garage doors and other carriage doors, sing carriage doors are true flat which will be easy to add design molding, various surface skins and/or textures, design and color detail by adding wood trim or molding. The resulting door is beautiful, enhancing the structure with unparalleled exquisite detail that remains close and tight over time without sagging even after years of use.
  4. Low Cost Carriage doors are the choice of high-end users and come with an equally high price tag. In comparison to overhead garage doors, customers will often choose the Sing carriage door because they cost less, yet are high-end, more attractive and function better than other garage doors. Once you consider the added cost of metal overhead doors, hardware and opener, Sing carriage doors are much less expensive. Our garage door companies reduce their costs while delivering more for their clients without sacrificing profit margin.
  5. Air tight carriage doors guaranteed lightweight high strength true flat long lifeEasy to Build and Install Sing Core carriage door is lightweight, strong, true flat and works with regular hinges making it easy to move and install. When we first introduced Sing carriage doors, we attracted many DIY end-users who embrace the do-it-yourself philosophy that is becoming more of a trend. Highly successful results were enjoyed by these non-wood working trade professionals. If they can do it, so can you.
  6. Easy to Market Obviously the high-end design and appearance of Sing Carriage doors are the key to engaging homeowners, clients and customers visually. But when you throw in all the added benefits, like, increased functionality, higher quality, sleek and styled appearance, increased lifespan, then you surprise them with a price-tag that is a fraction of a metal overhead or other type of garage door… it’s an easy decision.
  7. Wide Variety of Surface Material Options Sing carriage doors have the largest selection of surface materials to accommodate any look, feel or design of any project. For instance, more popular door skins for Sing carriage doors include: wood, plywood, moisture resistant MDF, aluminum, stainless steel, FRP (fiber reinforced plastic), etc…
  8. Less Maintenance Compared to regular wood doors, Sing Core doors stay true flat, which prevents the moisture from soaking into the skin, like other solid wood and plywood that are likely to generate surface cracks, causing water to get into the inner layer of wood fiber, even when using proper sealants. Sing Core doors do not crack ensuring longer life for sealant/coating compared to any wood door, so you don’t have to worry about how to fix garage door. See characteristics, including rot resistance.
  9. Quality Assurance  Sing Core is commonly used for extremely high-end, demanding jobs; this is why we offer the best structure warranty in the industry. We are making the largest doors in the door industry and boldly back them up with a 10-year warranty.
  10. Custom Size Sing carriage doors are available in any size. Custom sizing (even large, oversize) in any thickness, most any skin option, specialized insulated foam to accommodate your specifications, along with a variety of design molding. With Sing carriage doors, the sky’s the limit.

How to Build a True Flat Long Lasting Carriage Door

Rot-resistant-wood-panels-will-not-warp-twist-crack-or-cup-for-long-lasting-true-flatnessWood-based carriage doors are exposed to a variety of weather conditions, glaring sun, wind and rain and it is important to keep the surface primed and coated to make sure that it does not crack while exposed to weather. Sing carriage doors prolong functionality of surface treatments due to being made with patented Sing Core’s torsion box structure that holds the wood surface to maintain a forever flat surface without twisting or cracking.

You may further weather-protect – even for withstanding the most severe weather conditions – by integrating other material into the surface of your Sing carriage door. Surface skins of aluminum, FRP or stainless steel will not crack like natural wood or plywood to prevent compromise of your Sing carriage door.

If you like the look of solid wood but seek high-performance and longevity, you can use Sing aluminum as your true flat carriage door’s substrate, you will be able to maintain straightness of your doors making them less likely to crack due to movement cause by expansion and contraction of the wood surface material.

See how Sing Panel’s torsion box structure prevents surface crack because of the patented Sing Core’s unique characteristics. To keep your carriage door true flat is a challenge for solid wood or even plywood. Sing Core and Sing Panel master true flat technology for very high-end doors requiring less that 1/16 inch deflection which is more costly.

Sing carriage doors far exceed the AWI industry standard or ¼ inch deflection to be considered flat.

Imagine: No more overhead garage door repair needed.

Though Sing Core Carriage Doors can be customized to any specification, 
an example of our standard Carriage Door would be:
      • 2 inches thick w/composite sandwich composition
      • Can feature any standard exterior overlay
            o Wood veneer (variety to specs)
            o Solid Wood stave (any available wood species)
            o Plywood
            o Moisture resistant MDF
            o Fiberglass / FRP
            o Aluminum
            o Stainless Steel
      • Built-in insulation
      • Paint grade
      • Standard height/widths (8 ft. or less)

Sing Core carriage doors are distributed by the most prestigious garage door companies.

 

*Customer will need to perform lab tests to certify hurricane rating for local code compliance.

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Trade Show Displays Gallery

 

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Customer Application Images

We’re so enthusiastic about helping our clients achieve the results that they desire, especially in terms of superior strength and lightweight. Bring your architectural or design issues to Sing Core and we will help you overcome your challenges with stellar results, guaranteed.

Click Here for More Customer Photos

Thanks to our happy clients and customers who continue to share their photos with us. If you would like to send your favorite Sing Core picture, to us, simply attach to an email to info@singcore.com and we may include your creations also.

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Architectural Door Specifications

Applications -> Building Components -> Doors -> Architectural Door Specs

General Specifications

Standard Sing Core doors are manufactured with patented Sing Core material as the base interior substrate of the door. The Sing Core substrate material is created using a vertical grain natural wood torsion box design while the traditionally empty voids are filled wall to wall with recycled foam. The foam material is available in various forms depending on your specification. The default is recycled EPS foam. Natural wood lock blocks are positioned at locations as necessary for locking mechanism placement or as anchor points. The core material is wood framed by 1.25 “ natural wood. The torsion box is completed by adhering an exterior material (skin) according to your specifications. Bonding agent used in adhesion of the entire composite material is formaldehyde-free.

Every Sing Core manufactured door is unfinished (unless specified otherwise).

 

 

 

 

PART 1: GENERAL

1.01 SUMMARY

  1. This section includes specifications for SingCore professional door slabs, designed to provide a stable and durable solution for door applications.

1.02 RELATED DOCUMENTS

  1. Drawings and general provisions of the contract, including general and supplementary conditions and Division 01 Specification sections, apply to this section.

1.03 REFERENCES

  1. ANSI/WDMA I.S. 1A-11 – Industry Standard for Architectural Wood Flush Doors

PART 2: PRODUCTS

2.01 MANUFACTURER

  1. SingCore

1134 N Summit Rd.

McCleary, WA 98557

www.SingCore.com

 

2.02 MATERIALS

  1. SingCore professional door blanks shall consist of patented SingCore technology, utilizing a core material with structural reinforcement that prevents warping, twisting, and bowing.
  2. Facing material shall be [dependent upon finish]

2.03 SIZES AND THICKNESS

  1. Door blanks shall be manufactured in various sizes and thicknesses as per project requirements.

PART 3: EXECUTION

3.01 INSTALLATION

  1. Install SingCore non-warping door blanks in accordance with the manufacturer’s installation guidelines and approved shop drawings.
  2. Ensure that the door frames and hardware are compatible with SingCore door blanks and are installed to the manufacturer’s specifications.

3.02 FINISHING

  1. Finish the door blanks in accordance with the manufacturer’s recommendations for the specified face material.
  2. Apply finish coats evenly and thoroughly to both faces and edges of the door blank to ensure uniform appearance and protection.
  3. Follow the manufacturer’s guidelines for finishing procedures, including sanding, staining, and sealing.

By following these specifications, the SingCore non-warping door blanks should provide a reliable and durable solution for your project. It’s essential to consult with the manufacturer and adhere to their guidelines for optimal performance.

See also: Door Technical Information

Appearing regularly in Contemporary Architecture Design

* Note: STC rating varies according to size, thickness, skin, and other factors. Sing Core does not rate doors, although we are fortunate enough to have one of the best sound testing labs in the world, here in the Pacific Northwest. If you require a specific STC rating, Sing Core can build a door to your architectural specifications and have the resulting door tested at our rating facility for an official rating.

 

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Architects Material Support

architects-material-suuportSing Core partners with architects to help bring their creations to life. In many ways, Sing Core would not have its place in the building materials industry, if not for concerned and creative architects looking to push the envelope of contemporary designs. Assisting architects is the backbone of the Sing Core model.
We are so excited to work hand-in-hand with our architects as they develop one-of-a-kind creations ranging from single-person dwellings to enormous skyscrapers; and when it comes to oversize, no one makes an Eco-friendly composite building material that compares to Sing Core in terms of lightweight, strength and true flat.

How Lightweight Is Sing Core?

Everyone knows that Sing Core builds the largest doors that are lightweight, super strong, will not warp or twist and are true flat. For instance our largest doors weight-in at 2 lbs per sq ft. Compare that to any other material that would be 3-to-4 times the weight, and would not have the structural integrity or benefits of the Sing Core door, including less added stress to the hardware & structure.

How Versatile Is Sing Core?

Think about it; a door is merely a plank. Lay it down and it becomes a floor, raise it up and it becomes a ceiling or loft, on its side a wall; all with built-in structural framing and insulation. Cut it into stair treads or rip it into shelving or any size lumber that you might need on-the-fly, and it is also available in posts and beams. Not to mention the wide variety of surface materials that are available to give you the aesthetic, strength or true flat attributes that you desire, leading to endless applications.

See: True flat 25 foot oak conference table as an example.

Surface Material Options

Speaking of the many skin options, we work hand in hand with you to get you the product that you want. For instance, if you want your project to look as though it was built using solid wood, we can cover the material in any wood species in almost any thickness to meet your expectations. We also have used other materials, like aluminum, ceramic, concrete, glass, fiberglass, metals, plastics, steel, even fire-resistant mag-board and bulletproof Kevlar. You dream it, we will help you execute it and bring that dream to life.

Easy to Spec

Lightweight Panel Architectural Design with Sing HoneycombUsing Sing Core in your spec is as easy as 1-2-3 using our online price quote. Price is based on three things: Height, Width and Thickness. And Sing Core can host any flat building material including (but not limited to) concrete, fiberglass, any metal or wood species, just to name a few. Other options include surface material (or skins) to help bring your designs to life as it can host any flat building material to acts as an external skin to provide the specific attributes that you seek to deliver.

How Economical is Sing Core?

Besides being inexpensive in comparison to other high-tech aerospace composite materials, Sing Core saves money in many ways, including shipping and transportation costs, reduction in labor costs and on-the-job injuries and saving on supporting structures and substrates because Sing Core has built-in structure and is also an extremely strong substrate material. There is no need to insulate due to being pre-insulated providing an effective R-value of insulation (depending on your recommendations or requirements) and also has inherit sound-deadening qualities.

How Strong Is Sing Core?

In fact, Sing Core is so strong that it is the only composite material with enough brute force integrity to create structural posts and beams. Compared to equivalent aeronautic composite material Sing Core is at least ten-times the strength of these material at much less cost per square foot.

10 Year Guarantee

Sing Core’s strength and performance is so superior compared to other traditional building materials, that it is confidently guaranteed both for structural integrity and true flatness for a full 10 years. Likewise, with any product that is manufactured by Sing Core, the entire item is guaranteed.

Sing Core Installation & Execution

Installation and use of Sing Core is trouble-free and your contractors and mill works will thank you for inviting them to work with this revolutionary material. Being so lightweight makes it extremely easy to handle and transport, and it is easily finished or modified on-site with no special tools or skills as it is treated just like plywood, yet is lightweight and strong.

Made in the USA

Sing Core is made in the USA, proudly manufactured at our facility in McCleary, Washington.