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How to Cold-press Sing Panel

Make-your-own-Sing-Panel-Cold-press-methodUsing Sing Sandwich Substrate, it’s easy to build your own Sing Panels on demand.

This is the most popular in-house technology used by craftsmen and millworks.

You might have never known how easy it is to build your Sing Panels using this cold-press drop-in method.

How Easy Is It?

This is how simple it is to for you to use our substrate.

1-Apply-regular-carpenter-glue-to-bottom-skin

All you have to do is to coat the underside of your bottom skin with regular carpenter glue…

2-Assemble-wood-edges-on-top-of-glued-skin

Place your wood edges atop the glued-side of the skin…

3-A-Insert-Sing-Sandwich-Substrate-material3-B-Insert-Sing-Sandwich-Substrate-material

 

 

 

 

 

Then fill the void with Sing Sandwich substrate pieces until full.

4-Place-glued-top-skin-in-place

Place glued top skin onto your completed work…

Cold-press-until-dry

Finally cold-press until dry.

It’s that easy: Congratulations; you just made your own Sing Panel.

Details, photos and instructions compliments of Lightweight University.

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Sing Post and Beam

Sing Post and Beam – A Smarter Way to Build

Sing Post and Beam changes how structures are built.
Traditional beams are heavy. However, Sing Post and Beam is lightweight.
Solid wood warps. In contrast, Sing Post and Beam stays straight.

Because of patented Sing Core technology, Sing Post and Beam delivers strength, stability, and ease of construction in one system.

How Sing Post and Beam Structures Are Built

The Sing Post and Beam system follows a simple process. As a result, construction becomes faster, safer, and more precise.

Step 1 — We Manufacture the Sing Post and Beam 

First, we build every Sing Post and Beam post using our patented core.

Inside each Sing Post and Beam is:

  • A vertical grain veneer torsion box

  • Structural skins

  • Lightweight EPS foam

  • Solid wood edging

Because of this structure, Sing Post and Beam products act like endless I-beams. Therefore, weight spreads evenly. As a result, the beam resists sagging.

Traditional posts fight gravity. However, Sing Post and Beam works with engineering.

So the benefits are clear:

  • Straight and warp-free

  • Strong yet lightweight

  • Resistant to weather

  • Stable through temperature changes

Most importantly, Sing Post and Beam posts remain dimensionally stable over time.

Man Holding Lightweight Post and Beam

Lightweight Sing Post and Beam Structure

Sing Post and Beam can weigh as little as 30% of traditional materials.
Therefore, handling is easier.
Also, installation is faster.

Step 2 — The Roof Structure Is Built on the Ground

Next, we assemble the roof frame using Sing Post and Beam beams.

Because the beams are lightweight, workers can handle them easily.
Also, because they are torsion box engineered, they stay flat.
Therefore, the roof structure goes together quickly.

Traditional beams twist. However, Sing Post and Beam stays true flat within .007 inches.
As a result, alignment is easier. In addition, fewer corrections are needed later.

So, we build the entire Sing Post and Beam roof system safely on the ground.

Sing Post and Beam ConstructionSing Post and Beam Roof Structure

Step 3 — Forklifts Lift the Sing Post and Beam Roof

Then, the full roof structure is lifted.

Because Sing Post and Beam is lightweight, forklifts can raise the entire assembly.
In contrast, traditional materials would require complex lifting plans.

Furthermore, torsion box rigidity keeps the frame stable during lifting.
Therefore, placement becomes smooth and controlled.

Sing Post and Beam Structure

 

Step 4 — The Roof Lands on Four Sing Post and Beam Supports

Now, the structure comes together.

The lifted roof is set onto four primary Sing Post and Beam posts.
Because of long-span strength, fewer supports are needed.
As a result, open interior space increases.

Moreover, load spreads across the engineered core.
Therefore, deflection stays low.
Also, geometry remains stable.

No settling. No twisting. Or warping.

Step 5 — Walls Are Added to Complete the Sing Post and Beam Structure

After the Sing Post and Beam frame is in place, walls are added.

Since the structure carries the load, walls are simply enclosure.
Therefore, design flexibility increases.

Sing Post and Beam systems are ideal for:

  • ADUs

  • Workshops

  • Garages

  • Studios

  • Modular structures

  • Additional buildings

  • Why Sing Post and Beam Performs Better

Sing Post and Beam Dimensional Stability

Solid wood moves. However, Sing Post and Beam stays straight.
Because of torsion box engineering, movement is minimal.

Sing Post and Beam with Built-In Insulation

Sing Post and Beam includes insulation values from R 3.5 to R 6.5.
In contrast, solid wood provides far less.

Precision

Sing Post and Beam remains flatter than solid lumber.
Therefore, fit and finish improve.

Weather Resistance

Additionally, Sing Post and Beam resists rot and moisture.
So long-term performance improves.

Engineering and Testing Behind Sing Post and Beam

Sing Post and Beam was developed through testing.

Load testing confirmed strength.
Deflection testing confirmed stiffness.
Environmental testing confirmed stability.

Because of this development, Sing Post and Beam solves major building problems:

  • Excess weight

  • Warping

  • Material movement

  • Structural inefficiency

The Advantage of Sing Post and Beam

Sing Post and Beam changes workflow.

First, build on the ground.
Next, lift once.
Then, set in place.
Finally, add walls.

Faster. Safer. Lighter. Stronger.

That is why Sing Post and Beam is redefining structural construction.

*** GET AN ESTIMATE TODAY!!! ***

Ready to see what your project would cost? You can get a fast, personalized quote for your Sing Post and Beam structure directly from the source. Simply visit the Sing Core estimate page to share your project details, sizes, and specifications. From ADUs to large-span structures, the team will review your needs and provide pricing based on your exact design. Start here to request your estimate: https://singcore.com/pricing-3/get-an-estimate

See more of what Sing Core has to offer

See how Sing Core technology powers oversized, lightweight, warp-free doors at https://10ftdoors.com/.

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2 x 12

Introducing the new staple of lumber and hardwood mills, factories and yards:

Sing 2 x 12 Wood Plank

eco-friendly-sing-core-beams-strength-lightweightThe Sing 2 x 12 is the most versatile eco-friendly hardwood lumber replacement in the world. Now available in Bamboo-style format.

No other wood 2 x 12 can match the performance features of Sing’s 2×12, like:

  • Lightweight
  • Straight and true
  • Twist, cup and warp resistant
  • Super strong (stronger than steel lb for lb)
  • Eco-friendly

Sing 2x12s are Flat, Straight and True

Each Sing 2×12 is extremely flat, with no twisting or cracking, unlike solid wood. Sing 2x12s can be used just like any other conventional hardwood, or softwood to build furniture, used as building material for boats, signs, planks, trade show displays, etc…

Sing 2x12s require no tongue-and-groove. Why? Because Sing 2x12s are straight and true, will not warp or twist over time. Therefore, assembling multiple lengths of Sing 2x12s is easy, painless and requires no tongue-and-groove to act as anti-warp control. Sing 2x12s can be joined edge-to-edge with standard carpenter glue, leaving a perfect seam every time, that will last the test of time.

Click here to see our Sing 2x12s in action in our 2×12 Photo Gallery.

Sing 2x12s are Dimensionally Stable

Lumber is unstable. You know what it’s like to try to find a straight piece of lumber… Then, once you use that piece of standard lumber, who’s to say how straight it will be in a year, or ten years? Tounge-and-groove was invented in an attempt to try to deal with the instability of commercially available lumber.

The unparalleled versatility makes Sing Core’s 2×12 the most amazing product to hit the woodworking industry since… the saw.

DSC_0534Sing 2 x 12 plank by itself will be idea to use as

  • substrate
  • use as shelf
  • stair treads

Sing plank can by saw to narrow plank to use as

  • crown molding
  • base molding
  • trims

It has solid wood edge for edge glue to form any width and length to build

  • large table top
  • bench
  • furniture part
  •  lightweight RV panel(s)
  • plank door (or add veneer to build high-end wood grain door)
  • raised floor
  • wide plank floor
  • wall
  •  roofing system

Take Your 2×12 to the Next Level

By adding aluminum on all sides than you have the perfect

  • outdoor furniture
  •  trestle
  • outdoor decking
  • railing

Besides aluminum, the versatile 2x12s could be bonded to plastic, FRP, cement board, hardwood, metal… all can be options to use as external skins to create a stronger, lightweight, or all-weather material for different applications, including ceiling clouds.

sing-core-lightweight-wood-beams-are-eco-friendlySing 2×12 Lumber, Metal and much more….

The Sing 2×12 is not any type of soft wood or hardwood that you’ve ever known before; it is a basic material to build almost everything we use in our daily life.

1 Sing 2 x 12 x 8 foot panel

Why have we developed the Sing 2 x 12 x 8 foot Sing Plank?

  1. The Sing 2×12 is a superior match having the greatest amount of flexibility in diverse applications.
  2. Sing 2x12s can be produced in train load quantities. It has all the features of Sing Panels but at a lower cost. Sing 2 x 12 planks could use as substrate. Sing 2x12s can be edge-glued or end-glued to join and create any length or width. It is easy to append with any skin to accommodate any thickness. It is the most lightweight (1.5 lbs. per linear ft.), true flat and strongest insulated lumber ever invented.

Click here to see our Sing 2x12s in action in our 2×12 Photo Gallery.

2 Bamboo-style Sing 2×12 plank.

Why have we developed the Bamboo-style Sing 2 x 12 x 12 inch?

The only drawback when cutting 2 x 12 Sing Planks is exposing a portion of the Sing Core. When cutting the Sing 2×12 you need to remove a portion of the Sing Core and add insert a solid edge to end cap the exposed end. We have developed the solution by adding solid wood implants to create a Sing 2 x 12 like bamboo, providing cut points which will not expose Sing Core. It will have solid wood pre-installed at end of the Sing Panel cut point.

Due to the feedback of woodworkers who have heavy production schedules, we developed a new and improved Sing 2×12, that we call the Bamboo 2×12.

In much the same way that bamboo’s strength-cut-points occur naturally, Sing has scientifically redesigned the Sing 2×12 into its most prominent advancement, The Bamboo-style 2×12.

Sing-Bamboo-2x12-drawing-1You can see in the drawing (above) that 2 bamboo-like nodes have been put in place in the Sing 2×12 interior in the center-foot-area.
Cutting areas are precisely marked for your convenience. This allows for easy cross-cutting into lengths that are predetermined by the woodworking artist.

Sing-Bamboo-2x12-drawing-3

For instance, when cutting lengths of 1’, 3’, 4, 5’ or 8’ the nodes (or wood stiles) are pre-installed for convenient cross-cutting into these standard lengths.

Using the standard Sing 2×12, cutting an 8 foot length into two 4 foot lengths, would require the production team or woodworker to install wood styles at the cross-cut point, which may slow-down the production time.

Now, with the new and improved Bamboo-style 2×12, these challenges have been resolved, streamlining the production process

Sing-Bamboo-2x12-drawing-2

In the example (above) you can see how easy it is to edge-glue (using standard carpenter’s glue) Sing Bamboo 2x12s together into a large panel that could be used as a tabletop, counter, door, etc…

Question: If I need to build a door or table at 36 inch wide x 84 inch x 1.75 inch, what should I use Sing 2×12 plank or Sing Bamboo-style plank?

Answer: The Sing 2×12 Plank, because the Sing Bamboo-style 2×12 added cut-points would be superfluous (plus, the Sing 2×12 is less expensive).

Aesthetically, the Bamboo-style 2×12 and the Sing 2×12 look the same. If you require the Bamboo-style 2×12, you must specify when ordering.

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Wood Stave

Woodstaves (a narrow length of wood “stave” with a slightly beveled edge) can be utilized to form the exterior of Sing Core. These can be used to replace other types of solid wood building materials.

Standard wood stave exterior measures:

  • 1/8”

Using Sing Core with wood staves is ecologically responsible doe to having the same appearance as solid wood by using fewer natural resources.

Other benefits include:

  • Material is stronger than (steel) solid wood
  • Lighter in weight than solid wood
  • Remains straight and flat
  • Rot, warp and twist resistant

Using Sing Core with wood staves reduces:

  • Energy consumption
  • Production costs
  • Labor costs
  • Shipping costs
  • Maintenance
  • Waste

 

Standard Hard Wood Stave Options

sing-maple sing-cherry sing-oak sing-vg-fir sing-walnut
MAPLE CHERRY OAK VG FIR WALNUT

Other thicknesses of wood stave may be available upon request, in nearly any wood species.

See also: Sing solid wood stave doors

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Fiberglass FRP

 

Large Panel Flat Fiberglass Sliding Door

Sing Core is the revolutionary fiberglass (FRP) substrate that supersedes all other fiberglass reinforcement while being lightweight, stronger than steel and eco-friendly.

Working hand-in-hand with architects, designers, contractors and end-users, Sing Core FRP substrate helps to solve the structural challenges often associated with fiberglass-work, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

frp-fiberglass-panels

Applications include:

  • Aircraft
  • Bathrooms
  • Casts
  • Cladding
  • Displays
  • Doors
  • frp-fiberglass-sing-panelEquipment enclosures
  • Hot tubs
  • Marine
  • Pivot doors
  • Roof systems
  • Trade show tables
  • Water tanks
  • Walls
  • Weatherproofing

For more information see Sing FRP & Plastic

See also: FRP Specs (Glasliner) (.pdf)

sing fiberglass frp sandwich example

Sing-Core-Hurricane-Door-Exterior-Interior

Other Sing Core solutions can be found as other building materials.

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Ceramic

Sing Core is the revolutionary ceramic laminate substrate that supersedes all other ceramic reinforcement while being lightweight, stronger than steel and eco-friendly.

KONICA MINOLTA DIGITAL CAMERAWorking hand-in-hand with architects, designers, contractors and end-users, Sing Core ceramic substrate helps to solve the structural challenges often associated with ceramic-work including remaining true-flat, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Applications include:

  • Bathrooms
  • Ceramic tile floors
  • Commercial kitchens
  • Countertops
  • Doors
  • Floors
  • Laboratories
  • Marine
  • Pivot doors
  • Refrigeration floors
  • Saunas
  • Stair treads
  • Tables
  • Wall art
  • Walls

Our Sing composite ceramic skinned panels are ideal for use as fireproof doors. With the Sing Honeycomb as a substrate it will reduce the impact which is the major cause of cracking on ceramics. See our YouTube channel to see the unbreakable mirror video by Sing Honeycomb. This is the same principle that will keep ceramic panels strong.

Other Sing composite panel solutions can be found as other building materials.

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Concrete

Sing Core is the revolutionary concrete substrate that supersedes all other concrete reinforcement while being lightweight, stronger than steel and eco-friendly.

Working hand-in-hand with architects, designers, contractors and end-users, Sing Core concrete substrate helps to solve the structural challenges often associated with concrete-work, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Applications include:

  • DSC_0240Blocks
  • Doors
  • Fence
  • Floor substrate
  • Footings
  • Foundations
  • Parking/garage
  • Lofts
  • Marine
  • Pivot doors
  • Posts
  • Tile floors
  • Refrigeration floors
  • Roof systems
  • Art & sculptures
  • Stairs
  • Structures
  • Walls

sing-core-floor-in-temperature-controlled-refrigeration

Other Sing Core concrete solutions include cement board applications.

concrete

 

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True Flat Oversize Doors

Applications -> Building Components -> Doors -> True Flat Oversize Doors
Sing Core 37 foot tall true flat doors

Sing Core 37 foot tall true flat doors

We guarantee that we are the only company in the world that can deliver true flat oversize doors that meet your expectations, if you desire a true flat solution, especially in the large, oversize door.

True flat technology is based on expertise in building any big door that can be guaranteed true flat and stay flat. This composite science includes the proper proportions of Sing Core, aluminum and/or other materials and bonding agents based on your requirements or specifications. In this way each big Sing door is a work of art.

One of the biggest challenges we see from designers and developers is that of the oversize door. Sure, anyone could make an oversize door, but can you make one that is true flat, maintaining structural integrity over long spans? That’s where Sing Core shines.

3 Types of Oversize Doors

There are three types of oversize door solutions, and in terms of meeting or exceeding the needs of the most high-end clients in the world. Our specialty is solving the problems associated with large oversize doors, while maintaining true flatness under extreme circumstances is unheard of, Sing Core helps us achieve the results that no one else can and remain lightweight and Eco-friendly, too.

1. Large Oversize Wood Door

The large oversize wood door has been a challenge for centuries because regardless of your expectations or requirements, the very nature of wood itself will provide additional challenges for both designer and the design. Not until the invention of Sing Core has there been a perfect solution for the issues associated with large oversize wood doors. See more information on Large Oversize Wood Doors.

2. Large Oversize Aluminum Door

For more extreme oversize solutions the Sing Aluminum Door is the better solution, especially when doors are expected to remain true flat under varying conditions. Aluminum has certain attributes that help us reach and exceed the requirements of the most demanding high-end clients. See more information on Large Oversize Aluminum Doors.

3. Large Oversize Wood/Aluminum Composite

The best solution for battling the issue of oversize without compromising the look, feel, beauty and elegance of solid wood is to call in the specialists at Sing Core to help design the perfect solution to your strictest concerns and requirements. See more information on Large Oversize Wood/Aluminum Composite.

True Flat Guarantee premium certified true flat4. Large Oversize FRP Composite Door

If your large oversize door will be facing extreme weather conditions, temperature variations, or some other kind of added stress that might be above what would be considered normal exposure.

Every day someone finds the Sing Core solution.

For instance, when O.B. Williams needs a hundred oversize doors, that are guaranteed flat, who do they turn to? They call Sing Core to get the job done. Plus, you have all the advantages of patented Sing Core, with any appearance that you like i.e., aluminum or exotic wood grain finish…

In a hurry?

No problem. Sing Core can build your true-flat oversize doors for you in less than 3 days, even though our normal turnaround is 2 to 6 weeks.

Sing Core’s got your back.

We make you look good.

When your client demands only the best… You can confidently use Sing Core as your resource, because when it comes to oversize, true flat, nothing else even comes close.

Any look you desire…

13 foot lightweight panel strength peter sing coreOversize Sing Core doors can achieve any exterior surface your customer desires, including (but not limited to) any wood species you customer desires, concrete, fiberglass, aluminum, stainless steel, fire-resistant Magnesium Oxide (MgO) Board, bullet-proof Kevlar, etc…

How do we do it?

Oversize and true flat is a challenge that we take on every day. We know the perfect combination of patented sing core and aluminum, to maintain light weight, superior strength and true flat construction.

This is how we build sustainable, high-end, true flat doors consistently and guaranteed for ten years.