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Wood Stave

Woodstaves (a narrow length of wood “stave” with a slightly beveled edge) can be utilized to form the exterior of Sing Core. These can be used to replace other types of solid wood building materials.

Standard wood stave exterior measures:

  • 1/8”

Using Sing Core with wood staves is ecologically responsible doe to having the same appearance as solid wood by using fewer natural resources.

Other benefits include:

  • Material is stronger than (steel) solid wood
  • Lighter in weight than solid wood
  • Remains straight and flat
  • Rot, warp and twist resistant

Using Sing Core with wood staves reduces:

  • Energy consumption
  • Production costs
  • Labor costs
  • Shipping costs
  • Maintenance
  • Waste

 

Standard Hard Wood Stave Options

sing-maple sing-cherry sing-oak sing-vg-fir sing-walnut
MAPLE CHERRY OAK VG FIR WALNUT

Other thicknesses of wood stave may be available upon request, in nearly any wood species.

See also: Sing solid wood stave doors

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Ceramic

Sing Core is the revolutionary ceramic laminate substrate that supersedes all other ceramic reinforcement while being lightweight, stronger than steel and eco-friendly.

KONICA MINOLTA DIGITAL CAMERAWorking hand-in-hand with architects, designers, contractors and end-users, Sing Core ceramic substrate helps to solve the structural challenges often associated with ceramic-work including remaining true-flat, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Applications include:

  • Bathrooms
  • Ceramic tile floors
  • Commercial kitchens
  • Countertops
  • Doors
  • Floors
  • Laboratories
  • Marine
  • Pivot doors
  • Refrigeration floors
  • Saunas
  • Stair treads
  • Tables
  • Wall art
  • Walls

Our Sing composite ceramic skinned panels are ideal for use as fireproof doors. With the Sing Honeycomb as a substrate it will reduce the impact which is the major cause of cracking on ceramics. See our YouTube channel to see the unbreakable mirror video by Sing Honeycomb. This is the same principle that will keep ceramic panels strong.

Other Sing composite panel solutions can be found as other building materials.

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Concrete

Sing Core is the revolutionary concrete substrate that supersedes all other concrete reinforcement while being lightweight, stronger than steel and eco-friendly.

Working hand-in-hand with architects, designers, contractors and end-users, Sing Core concrete substrate helps to solve the structural challenges often associated with concrete-work, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Applications include:

  • DSC_0240Blocks
  • Doors
  • Fence
  • Floor substrate
  • Footings
  • Foundations
  • Parking/garage
  • Lofts
  • Marine
  • Pivot doors
  • Posts
  • Tile floors
  • Refrigeration floors
  • Roof systems
  • Art & sculptures
  • Stairs
  • Structures
  • Walls

sing-core-floor-in-temperature-controlled-refrigeration

Other Sing Core concrete solutions include cement board applications.

concrete

 

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True Flat Oversize Doors

Applications -> Building Components -> Doors -> True Flat Oversize Doors
Sing Core 37 foot tall true flat doors

Sing Core 37 foot tall true flat doors

True flat technology is based on expertise in building any big door that can be guaranteed true flat and stay flat. This composite science includes the proper proportions of Sing Core, aluminum and/or other materials and bonding agents based on your requirements or specifications.

One of the biggest challenges we see from designers and developers is that of the oversize door. Sure, anyone could make an oversize door, but can you make one that is true flat, maintaining structural integrity over long spans?

3 Types of Oversize Doors

There are three types of oversize door solutions, and in terms of meeting or exceeding the needs of the most high-end clients in the world. Our specialty is solving the problems associated with large oversize doors, while maintaining true flatness under extreme circumstances is unheard of, Sing Core helps us achieve the results that no one else can and remain lightweight and Eco-friendly, too.

1. Large Oversize Wood Door

The large oversize wood door has been a challenge for centuries because regardless of your expectations or requirements, the very nature of wood itself will provide additional challenges for both designer and the design. Not until the invention of Sing Core has there been a perfect solution for the issues associated with large oversize wood doors. See more information on Large Oversize Wood Doors.

2. Large Oversize Aluminum Door

For more extreme oversize solutions the Sing Aluminum Door is the better solution, especially when doors are expected to remain true flat under varying conditions. Aluminum has certain attributes that help us reach and exceed the requirements of the most demanding high-end clients. See more information on Large Oversize Aluminum Doors.

3. Large Oversize Wood/Aluminum Composite

The best solution for battling the issue of oversize without compromising the look, feel, beauty and elegance of solid wood is to call in the specialists at Sing Core to help design the perfect solution to your strictest concerns and requirements. See more information on Large Oversize Wood/Aluminum Composite.

4. Large Oversize FRP Composite Door

If your large oversize door will be facing extreme weather conditions, temperature variations, or some other kind of added stress that might be above what would be considered normal exposure.

 

In a hurry?

No problem. Sing Core can build your true-flat oversize doors for you in less than 3 days, even though our normal turnaround is 6 to 10 weeks.

Sing Core’s got your back.

We make you look good.

When your client demands only the best… You can confidently use Sing Core as your resource, because when it comes to oversize, true flat, nothing else even comes close.

Any look you desire…

13 foot lightweight panel strength peter sing coreOversize Sing Core doors can achieve any exterior surface your customer desires, including (but not limited to) any wood species you customer desires, concrete, fiberglass, aluminum, stainless steel, fire-resistant Magnesium Oxide (MgO) Board, bullet-proof Kevlar, etc…

How do we do it?

Oversize and true flat is a challenge that we take on every day. We know the perfect combination of patented sing core and aluminum, to maintain light weight, superior strength and true flat construction.

This is how we build sustainable, high-end, true flat doors consistently and guaranteed.

 

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Sing Timber

What is Sing Timber?

Sing Timber is a large mass of wood that can be milled to any specification. Its versatility is exemplified by wood shops who saw the large timber masses in more specific smaller planks as needed. Sing Timber can come in 12 inches wide by 12 inches tall and 96 inches in length, or you can get it already cut-to-order as Sing Hardwood.

Sing Timber can be broken down into any thickness and width, to create your own wood plank. You do not have to inventory all size of plank just by sawing Sing Timber to the desired thickness. You can slice the Sing Timber to any desired width, all you have to do is to seal the deal by gluing an exterior skin on the fresh sawed side to finish your new plank.

How Can I Use Sing Timber?

Sing Timber is manufactured with a heart of Sing Core,  coverd with exterior skins on at least two sides form a large box like timber mass. It  can be sawed horizontally, sanded and glued to form a smaller wood plank. It will create any dimensional wood and it cabn be covered any hardwood species, metal, plastic or even cement to create a new generation of ulitmate lightweight, high strength products.

Sing Timber is Better than Hardwood

Sing Timber’s Sing Core makes this the only hardwood material that is better than hardwood, for a integrous building material that is just a beautiful as solid natural hardwood with far superior structural integrity.

Sing Timber’s high-strength is due to Sing Core that is less expensive than solid hardwood. When Sing Timber is produced, the energy savings are impressive, as the actual production process uses less energy, man hours and equipment usage and produces little or no waste. Sing Timber is also sonstructed of low cost, renewable natural wood fiber and recycled EPS foam. Patented Sing Core is many times stronger than most of the core materials used in modern aircraft with much less weight and a fraction of the cost of core used in the aircraft industry. The cost can be less than 10% of the inefficient core used in aircraft design.

Compare other type of honeycomb or core materials , sing core is the only core physically and cost effective to build Sing timer which will turn to hundreds of different products for many industries.

How does Sing Timber work?

Simply stated, Sing Timber can be used as any regular lumber, cut to fit your appropriate application, as in shelving, Or you could add a solid wood edge to enforce the strength and add fastening anchor point for mechanical fastening.

When working with Sing Timber with a router, be certain to attach wood strips to the area to be routed, as the exterior wood surface along the face is minimal.

Sing Timber is versatile

Our most popular format in Sing Timber is the 4×12 in 8- and or 10- foot lengths. It can be used as a stand-alone post and/or beam as is, or (here’s the exciting part) can be turned into so many different products for multiple applications. For example…

Sing 4×12 lumber can be easily sliced into alternate widths and thicknesses to suit your needs. No need to make multiple trips to the store to pick up the lumber you need, simply slice Sing Timber 4x12s into the size that you want on-site; Perfect for the millworker or ambitious do-it-yourselfer.

By sawing the sandwich panel cross the Sing core to form two pc of sing sandwich without skin on one side than add new skin or add new solid wood to build a two sandwich panel or two Sing panels at different thickness. Sing Timber is easily broken down into any dimension wood plank or hardwood. Sing Timber can be easily sliced to substitute for standard 2×4 lumber.

How Do You Add Hardwood Stave?

It is easy to add a sardwood stave to any cut or sawed section of Sing Timber.

Firstly, all you have to do is to sand the surface of your freshly-cut exposed Sing Core section of your plank.  Apply urethane glue or white glue to the smooth surface, then press. It’s that simple to turn a selection of Sing Timber into your own Sing Beam that is just as visually impressive as solid wood, but lighter weight and stronger than steel pound for pound.

Sing Timber is Strong and Straight

It is very hard to find straight hardwood without bowing, twisting or cracking.  Solid hardwood is heavy, and hard to work with.

Sing Timber is an eco-friendly solid wood composite material with a patented Sing Core interior that results in lumber that is straight and flat, unlike any other building material on the planet.

Sing Timber is also available pre-cut as Sing Hardwood.

 

 

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Sing Core Strength

The Strongest Core Makes the Strongest Door

Our panels have the extreme strength to support large amounts of weight with little to no flex.

Sing Core has become known for our ability to produce panels that are exceptionally strong, yet light weight, warp-free, and more versatile than any other panel on the market.

Our panels have the extreme strength to support large amounts of weight with little to no flex.  There is no other door we know of that allows you to support multiple people without compromising the structure of the door.

True Flat 13 Feet Steel Door
Founder Peter Sing set out to improve the world with his revolutionary door core system

The secret ingredient in any Sing Core product is the extreme strength of the core material.  Peter Sing created the formula for the strongest and the straightest door core material which allows you to make panels that are super strong, super light weight, super, straight, visually appealing, and allows you to apply almost any skin, because the substrate is so structurally stable.

Our structure is so strong, 10 people can stand on this Sing Core made bench

Outperforming the competition

No other lightweight building material compares to patented and patent pending Sing Core.

The core is a comprised of natural wood grain fiber arranged in a honeycomb pattern tightly supported by eco-friendly, recyclable EPS foam, sandwiched between to skins consisting of nearly any building material completing the torsion box design.

We have extensively tested doors made with Singtech against competing doors.  The results were clear that our doors are able to withstand far more pressure compared to doors made by the competition.  

This creates a structurally sound material that has superior strength. Sing Core has been independently studied at Washington State University and concluded to be stronger than steel in strength tests.

This grown man can actually stand in the middle of this 12 foot span with merely one support on each side.  As you can see, there is practically zero flex on the panel with the weight of a full grown man.

Large Factory Sliding Door Strength Test
This huge panel is 12’ tall x 5’ wide x 3” thick, yet only weighs 121 pounds.

This short video demonstrates the extreme strength and lightweight attributes of our eco-friendly, sustainable material.

It is an example of a lightweight, nearly indestructible, modular collapsible table, featuring a guest appearance by Inventor, Peter Sing, and also includes a short furniture demonstration.

Genius, Master Inventor, Peter Sing

The Patented Sing Core material can host any exterior surface, like (but not limited to) concrete, ceramic, fiberglass, aluminum, stainless steel, fire-resistant Magnesium Oxide (MgO) Board, bullet-proof Kevlar, etc.

Sing Core is your only choice when it comes to substrate that is strong, light in weight, warp free, offers sound deadening capability, and guaranteed warp free for 50 years.  No other panel can do this!

   

Hammer Strength

Independently tested to be able to withstand force of up to 660 PSI, our panels are vying for the absolute top spot among the strongest of the strongest panels on the market.

When using a hammer on our doors to test them, you will see how strong they sound.  Try it for yourself.  

“Like solid steel.”


Peter Sing, Founder, Owner

Note: hitting our doors with hammers may void your guarantee.

 

Our Panels are Hand Made and Guaranteed

Certrified Professional Sing Panel

In this day of outsourcing and importing, very few products in America are truly hand made anymore.  American products are well known for their exceptional quality and precision.  Sing Core products are the pinnacle of that philosophy, bringing you top of the line panels that are 100% handmade in the USA, using materials that are nearly 100% sourced from America.

 

Sing Core is Proudly Made in America
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Aluminum Honeycomb Panel

Aluminum Honeycomb PanelAluminum Composite Panels

When looking for the best aluminum material one can become confused at all the different options that there are in the variety of building materials that are available.

Now only $256 for a 4’x8′ sheet.

Size Sqft Price
4’x8′ 32sqft $256/sheet
4’x10′ 40sqft $320/sheet
over 4’x10′ any size Ask for price

Custom Sizes Available

If you have a special custom, architecturally specified, or otherwise unique requirement for your project, don’t hesitate to ask. We are experts in the unexpected, and seek to exceed your every desire. Visit our pricing page for more information and to submit your price quote request.

First, you must establish what your goals are for your project. You must determine the answers to questions, like…

  • Can I use composite panels?
  • Will my project require structural strength?
  • Will it need to be dent resistant?
  • Require weather resistant or waterproof?
  • Does my project need to have sustainable or eco-friendly impact?
  • Must the surface material be appealing to the eye?
  • Will I be using hardware? If so, heavy duty or lightweight?
  • How many aluminum honeycomb panels will I need?
  • What would be the optimal size of my panels?
  • What is the price of the aluminum honeycomb panel?
  • What is the shipping cost of the panels?

Just to name a few.

Aluminum face sheets over patented sing core. Sing core aluminum panels are lightweight, dent resistant and stronger than steel in inch-per-inch independent tests. Sing core aluminum panels are used where impact is likely to occur.

Our sing core aluminum composite panels are the solution for a wide range of applications requiring guaranteed flat, light weight, and rigid specifications.

Patented Sing Core aluminum composite panels are stronger than steel pound-for-pound, utilizing a 2×2 inch grid with our patented design and process ensures more strength in comparison to aluminum core.

Other advantages of the patented Sing Core aluminum composite panel includes sound deadening, built in insulation, features a stronger core and is eco-friendly.

Advantange of Sing Aluminum Composite Panels vs. Other Aluminum Panels

Sound Deadening Insulated Lightweight? Strength to
Weight Ratio
Eco-friendly
Sing Aluminum Panel Y Y Y Y Y
Solid Aluminum N N N N N
Aluminum Honeycomb N N N N N

Sing Aluminum RedSing Aluminum bench
Easy to close edge, edge banding, install solid wood implant at any location which provide stronger bonding

Case study.

Aluminum out door bench.

 

Veneer face aluminum door.

Sing Aluminum 2

The longest, strongest, lightweight eco-friendly 37 ft x 3 ft aluminum panels shipped from Seattle to New York

aluminum composite panels2 aluminum composite panels3

 

Sing Metal Panels

Sing Honeycomb Metal Panels are stronger and lighter than other metal panels, which can be dented by something as small as a golf ball.

The torsion box core holds the Sing Metal Panel flat so that it will not warp and sag. A 16lb steel hammer will easily dent a steel or vinyl door, but not a Sing Metal Panel. Because Sing panels are efficient to produce, they are more affordable than solid steel panels.

Advantange of Sing Metal Panels vs. Other Metal Panels

Sound Deadening Insulated Lightweight? Strength to Weight Ratio Eco-friendly
Sing Metal Panel Y Y Y Y Y
Solid Metal N N N N N
Metal Honeycomb N N N N N

Sing steel honeycomb panels used for material handling.Sing steel honeycomb panels used for material handling.Sing Core patented honeycomb core is combined with steel skins into a well balanced material system. Outstandingly low weight of this solution compared to any solid metal sheet is just one of the product features.
Sing Core Cold Rolled Steel Panels have a wide range of applications, are not limited in length or width and though we excel in large projects, we also provide solutions for reduced dimesions for smaller projects.

The example to the left is an application that was used in material handling. This trough is constructed with 20 gauge cold rolled steel and is used for moving raw material.

The image to the right is an example of a cut out that was made in the trough.

These are just a few examples of how Sing Core Cold Rolled Steel Panels are flexible and easy to use in a variety of applications.

See also Sing Core Metal and Sing Cold Rolled Steel Panels

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Panel Cladding Fastener Systems

With the wide variety of applications for Sing Core panels, posts and beams, and equally diverse selection of fasteners are used in practical installations.

sing-core-panel-cam-locks-2Here are some of the most popular fastening systems used today:

Norse Inc. Latches

 

Norse latches are designed for concealed installation in Sing Panels. Multiple configurations of latches and receivers are possible to suit many applications, and offer numerous advantages.

Click Here for More Information

Knape & Vogt Manufacturing Company

Sing-Panel-FastenersMore than a century of experience to the design, manufacturing and distribution of functional hardware, storage-related components, and ergonomic products for original equipment manufacturers of the Tite Joint Fastener Draw Bolt.

Click Here for More Information

Pan American Screw

An International leader of innovative threaded fastening solutions. Developers of the Draw Bolts and Zipbolt™ tight joint fasteners. They are constantly testing and developing fasteners that are easier, faster and less costly to use.

Click Here for More Information

FastCap

Sing-Panel-Fastener-FlipBolt-Dog-BoneOver the past five years, FastCap has grown exponentially and has expanded its products base from the Fastcap to a vast array of woodworking products and tools, like the FlipBolt Tite-Joint Dog Bone Fastener Tool-less Draw Bolt.

Click Here for More Information

ITW Fastex

The range of panel fasteners and plastic clips available from ITW Fastex is designed to fill most fastening requirements. The range of applications is wide from machines, appliances, and computers to recreational vehicles and point of purchase displays.

Click Here for More Information

shur-lok-btn-mf2Shur-Lok

Shur-Lok fasteners and components are designed to satisfy customer requirements in two general application ideas: secondary structures, such as interior stow bins, lavatories and galleys, and primary structures, such as aircraft engines, engine pylons, landing gears, wings, gearboxes, transmissions and helicopter rotors–all critical applications.

Click Here for More Information

Veck Fasteners

Special and bespoke bonding fasteners. In addition to Veck Fasteners standard range of popular bonding fasteners, we provide purpose-designed special and bespoke bonding fasteners for customers who have specific requirements which cannot be fulfilled from our standard range.

Click Here for More Information

Just to name a few..

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Structural Improvement

Sing Core Honeycomb Slice1-2 Sing Core vs. Other Cores

Compared to other material Sing Core is possibly the most significant Eco-friendly, renewable structural advancement in the last century increasing the strength and reducing the weight of any solid structural material.

When compared to solid material, Sing Core:

  • uses less solid material
  • environmentally sound
  • structurally stronger
  • lasts longer
  • less expensive than most solid material
  • easier to work with

The conclusions in the following chart are based on our independent analysis. If you do not agree with any comparison results, please let us know. If you agree that these conclusions are accurate, please share this with your friends to help us build a better, more sustainable world.

Sing Core Comparisons Based on 2″ x 2″ Grids

 

Sing Core Foam Aluminum Balsawood Nomex Plastic Cardboard
Insulation x x x x x
Sound Deadening x x x x x
Lightweight x x
Strength x x x
Solid x x x x
Eco-friendly x x x x
Renewable x x x x
Oversize x x x x x x
Dimensionally Stable
Affordable x x x x x
Waterproof Upgrade? x x
Fire Retardant Upgrade? x
Bullet-proof Upgrade x x x x x
Thickness Available x x x x x x
Skin Options x x x x x x
Easy to Machine x x x x x x
Fast Turnaround x x x x x x

Insulation: Sing Core has built-in insulation value with an R3 to R6.5 rating per inch, depending on client’s needs/specifications.

Sound deadening: Sing Core’s filler material has natural sound-deadening properties. Other sound-deadening options are available at customer request.

Light weight: When compared to other materials Sing Core weighs much less, as much as 50% less, or more, as little as 4 lbs. per sq. ft. yet eco-friendly. This advanced technology used in the aviation industry is now available for use in your home.

Strength: Sing Core based on 2″ x 2″ grids and 3/4″ thick = 660 PSI. For instance, aluminum 3/8″ grids = 30+ PSI (smaller grids should be more strength). Sing Core’s superior strength comes from its advanced torsion box design.

Solid: Sing Core is solid like a rock. While the vertical wood grain torsion box core may be compared to other hollow honeycomb cores, the Sing Core voids are not hollow as they are bonded wall-to-wall and filled with recycled foam for a strong, solid substrate.

Eco-friendly: Sing Core is manufactured using natural wood fibers, no formaldehyde, or toxic chemicals, is created using less energy than any other core material with little or no waste.

Renewable: The structure of Sing Core is 100% renewable (nature-grown) clean fiber and/or recycled material.

Oversize: Sing Core excels in area of large oversize products due to its unique properties and can be up to 50 foot length.

Dimensionally stable: Sing Core is the most dimensionally stable building material allowing us to create large, oversize products (i.e., doors, up to 50 ft.) that are true flat exceeding AWI standards and can be guaranteed to be true flat. Large oversize panels can be truly dimensionally stable without any movement due to temperature and moisture change.

Thickness available: Sing Core is readily available in many thicknesses, up to 6 inches in standard thickness, with custom thicknesses available.

Skin options: Available in many different exteriors including (but not limited to) aluminum, cement board, cold roll steel, concrete, ceramic tile, fiber glass, galvanize metal, glass, MDF, metal, plastic, plywood, solid wood, stainless steel, etc…

Easy to machine: Sing Core is easy to work with in the shop or on-site for sawing, sanding, adding solid wood implants, gluing, cutting and fastening.

Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.

Even though Sing Core is less expensive than most solid material, the end result is more structurally sound, lightweight, will not compromise over time and reduces the amount of man-hours and equipment to install.

Sing Core is a honeycomb sandwich panel composite material with built in structural grids. Sing Core could have the exterior surface skin of any material including, but not limited to wood (seen in photo), metal, plastic, glass, Kevlar, even concrete and cement. The strength of our design is due to the structural grids made of naturally abundant, renewable, vertical grain veneer wood fiber. Sing Core is constructed in a fashion similar to torsion box technology most commonly found in the aeronautics and space exploration industries.

This technology is what allows our panels remain strong, lightweight, and flat without denting, cracking, and warping. See a comparison here. Inventor Peter Sing uses this torsion box technology, along with wood fiber and foam to create patented Sing honeycomb core: the incredibly strong, true flat, lightweight, renewable composite material of the future. Check out our products section to see a few different applications.

Engineering Myth-busters

  • Heavy is not equivalent to strong
  • Lightweight is not equivalent to weak
  • Expensive material does not ensure high function
  • Solid material is overused and not ecologically responsible

Most construction is a waste of materials, natural resources and has a negative impact on our planet. Solid materials are overused in an attempt to increase the strength or lifespan of the project. This excess of materials and resources is not necessary… and can be likened to killing a fly with a machine gun.

It may be hard to believe, at first, but for the first time in our history, a truly responsible structural alternative can be found in Sing Core technology. Many of our clients were skeptical when they queried us about our lightweight and strong solutions to their design challenges.

That is why Sing Core is the secret ingredient found in the homes, offices, estates and showrooms of royalty, political and religious high-end environments. Once you try the Sing Core alternative, you will never go back to traditional building materials in some cases.

Traditional honeycomb panels have come to the rescue addressing the lightweight needs of industry. Sing Core is compatible to (if not well out-performing) most honeycomb technology in terms of weight, but no other honeycomb core can compare to Sing Core in terms of strength. None.

Before today, you did not know about Sing Core’s environmentally responsible solutions to function and sustainability. Now that you do, what will you do with that knowledge?

Take the Sing Core challenge.