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Aluminum Panel Applications

Sing Core Aluminum Panels have a wide variety of applications.

Custom Sizes Available

If you have a special custom, architecturally specified, or otherwise unique requirement for your project, don’t hesitate to ask. We are experts in the unexpected, and seek to exceed your every desire. Visit our pricing page for more information and to submit your price quote request.

Sing’s aluminum wall panels are by far the strongest lightweight panels, and this is not your daddy’s aluminum panel, as Sing’s insulated aluminum panels are the highest precision and rated for both sound deadening and climate control aluminum composite panels available anywhere.

Quite frankly, when most people think of using patented Sing Core aluminum honeycomb panels as solutions to their eco-friendly design challenges, they have something in particular in mind…In comparison to other aluminum honeycomb panels, sing core aluminum panels are lighter in weight, stronger than steel pound-for-pound and are “true green” building materials. Many people are surprised to find that sing core panels are used in such a wide variety of methods covering nearly every category of project design and development.

 

When your project demands lightweight, superior strength, and sustainability, Sing Core metal composites are the logical solution.

 

To the right, is a general list of just one of the many applications, where people have accepted the Sing Core challenge.

 

 

 

 

 

sing-core-animal-enclosures
Aerospace Panels
Aerostructure Panels
Aircraft Panels
Aluminum Canopies
Aluminum Door Panels
Aluminum Floors
Aluminum Honeycomb Flooring
Aluminum Shipping Containers
Animal Housing Labs & Vivariums
Balcony Panels
Barricades
Boat Decking
Building panels
Car Panels
Clean Room Walls
Ceiling Panels
Cleanroom Panels
Cleanrooms
CMM Rooms
Cold Storage Rooms
Commercial Aircraft Flooring
Computerized matte cutting tables
Controlled & Critical Environments
Cruise Ship Walls
Curtain Walls
Decking
Digital X-Ray Systems
Doors
Elevator Walls
Elevators
Equipment Casings
Equipment Enclosuressing-core-clean-room-laboratory
Ferry Walls
Fixture Panels
Fixturing Panels
Flooring
Furniture Panels
Gangplanks
Helicopter Rotor Blades
Hurricane Panels*
Impact Attenuation Panels
Industrial Aluminum Panels
Industrial Doors
Inspection Rooms
Interior and exterior cladding
Laboratories
Large Aluminum Hatches
Laser Rooms
Machine Components
Machine Enclosures
Manufacturing Cells
Marine Panels
Medical Panels
Metrology Labs
Mezzanine Panels
Microelectronics Manufacturingsing-core-laboratory-environment
Military Aluminum Panels
Motorsport Panels
Moveable Floors and Covers
Museum Panels
Nano Technology
Oil Mist Enclosures
Packaging Rooms
Paint Finishing Enclosures
Paint System Enclosures
Parts Storage & Control
Pharmaceutical Packaging
Plant Space Dividers
Platforms
Powder Coating Enclosures
Racing Panels
Railway Panels
Ramp Panels
Reflector Panels
RV panels
Satellite Panels
Seating Panels
Server Rooms
Shelf Panels
Shelterssing-core-solar-reflector-panels
Sidewalls
Signage Panels
Soffit Panels
Solar Panels
Space Panels
Specialized Doors
Sporting electronics
Submarine Panels
Storage Rooms
Telescope Mirror Covers
Temporary rooms
Trailer Panels
Treadplate Panels
Truck/trailer doors
Truck Panels
Walk Ways and Platforms
Wall Cladding
Wall Coverings
Wall Partitions
Windmill Panels
Yacht Walls

Transportation – Ships, railcars, semitrailers, truck bodies, luxury yachts

sing-core-truck-trailersing-core-yachtsing-core-rail-car

 

Can be used inside transportation vehicles as raised floor, storage, or handling cargo.

Raised floor in van for handling cargo (see photos above)

*Customer will need to perform lab tests to certify hurricane rating for local code compliance.

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Contents of Sing Door

Applications -> Building Components -> Doors -> Contents

Door Products

Sing Door Core

Sing Door Sandwich

Sing Door Panel

Door Applications

Interior Doors

Exterior Doors

Single Leaf Door

Flush Door

Moulded Door

Composite Door

French Door

Panel Door

Stile and Rail

Plank and Batten Door

Ledged and Braced Door

Frame and Filled Door

Wicket Door

Sliding Door

Glass Sliding Door

Bypass Door

Pocket Doors

Barn Door

Interior Barn Door

Ledge and Brace Door

 

Door Alternatives

Fiberglass Doors

Aluminum Doors

Steel Doors

 

 

Rotating Door

Pivot Door

Revolving Door

 

High Speed Door

Clean Room Door

Refrigeration / Cold Room Door

 

Blind Door

Gibb (Jib) Door

False Door

Invisible Door

 

Half Door

Dutch Door

Stable Door

 

Double Leaf Door

French Door

Garden Door

Rebated Door

Australian Door (double plywood swing doors)

Barn Door

 

Saloon Doors

Café Doors

Batwing Door

 

Bi-fold Doors

 

Garage Doors

Carriage Doors

Overhead Door

Sectional Overhead Door

Roller (Tambour) Door

Roller Shutter

 

Specialized Doors

Sound Proof Door

Fire Door

Impact Resistant Door

Extreme Weather Door

Weather-proof Watertight Wood Doors

Bulletproof Door

Blast Door

Trap Door

Pet Door

 

Architectural Doors

 

Sing Door Data

Types of Wood Doors

Door Blanks

Skin Options

Technical Information

Clients List

Industrial Links

Assembly & Connection

Door Frequently Asked Questions

Door Specifications

 

Photo Galleries

Carriage Doors Gallery

Sliding/Pocket Doors Gallery

Interior Doors Gallery

Exterior Doors Gallery

Overhead Doors Gallery

 

How to Build

How to build a true flat door

How We Build Our Doors (The Best Method)

How We Build Our Doors (The Second Best Method)

How to make a Sing Door with glass

Carriage Doors

Sliding/Pocket Doors

Sliding Glass Doors & French Doors

Stile and Rail Doors

Interior Doors

Exterior Doors

Overhead Garage Doors

 

Sing Door News

New Door Tech vs. Old Door Tech

True Raised Panel Door

True Flat Sliding Doors

Sing Modern Sliding Barn Door

More People Switching from Overhead Garage Doors to Carriage Doors

$58 Door vs $580 Door Comparison

3 Types of Large Wood Grain Doors

New Doormaking Technology

Best Door in Manhattan

Architectural Specification Substitutes

Free Custom Window Glass Openings

 

Door Cores

Hollow Core

Lattice Core

Honeycomb Core

Corrugated Cardboard Core

 

Sing Core

Stave Core

Solid Core

Particle Board

Foam

Door Skins

Wood

Veneer

Plywood

HDF

MDF

Metal

Fiberglass

Vinyl

 

Door Sizes

Standard: 36” x 80”

Exterior and Passage: 2’ 6” to 3’ wide x 6’ 8” height

Closets: (vary)

Oversize / Large Door: 8′ + tall and/or 4′ + wide

Garage: 7’ to 8’ wide

Double-car: 16’ wide

 

Door Hardware

Hinges

Standard

Bi-fold

Multi-fold

Door Handles

Doorknobs

Crash / Panic Bars

Pull Handle

Door Fasteners

Door Locks

Keyed

Bolt

Latchbolt

Deadbolt

Strike plate

Sliding Hardware

Sliding Door

Sliding Barn Door

Pocket Door

Wall Mount

Bypass

Multi-pass

Accessories

Door Closer

Door Opener

Door Damper

Door Knockers

Finger Plate

Letter Box / Mail Slot

Peephole

Door Safety

Door Stops

Door Guards

 

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Architectural Door Specifications

Applications -> Building Components -> Doors -> Architectural Door Specs

General Specifications

Standard insulated flush door pre hung door marine grade plywood fiberglass aluminumStandard Sing Core doors are manufactured with patented Sing Core material as the base interior substrate of the door. The Sing Core substrate material is created using a vertical grain natural wood torsion box design while the traditionally empty voids are filled wall to wall with recycled foam. The foam material is available in various forms depending on your specification. The default is recycled EPS foam. Natural wood lock blocks are positioned at locations as necessary for locking mechanism placement or as anchor points. The core material is wood framed by 1 ¾ “ natural wood for finishing strength and attaching hardware. The torsion box is completed by adhering an exterior material (skin) according to your specifications. The default is a wood-grain (Luan) material. Bonding agent used in adhesion of the entire composite material is formaldehyde-free.

Click here for tips on How to Create the Right Sing Panel for your specific project.

Every Sing Core manufactured door is unfinished (unless specified otherwise) and is guaranteed for 10 years for structural integrity.

Detailed Specifications:

Scope: Subject to local building codes, the standard Sing Core door is intended for use in:

  • Single family dwelling interior applications
  • Multifamily dwelling, low-rise professional office, library and low-rise motel interior applications
  • Lighter use industrial building and factory, hotel and retail sales building interior applications

Product Description: 1 ¾” side-hinged door panel manufactured by Sing Core

  • Door component includes paint-grade door panel only

Door Panel Materials: Sing Core doors are manufactured using Eco-friendly cold-press process. Composite materials include:

  • 5x10-lockblock-2-sideSing Core vertical wood-grain torsion substrate filled with recycled EPS foam
  • Core material is framed with wood stiles and rails
  • Facings are wood veneer (Luan)
  • Formaldehyde-free bonding agent is used for adhesion of all components

Architectural Specifications Substitutes

For information on some of our architectural substitutes click here.

Interior Blocking: Solid wood implants are inserted as lock blocks or anchor points. Also additional stiles (vertical wood implants) or rails (horizontal wood implants) can be positioned at any desired location inside the door. (Note: Depending on your expectations, solid wood implants should be supported by at least 12 inches of Sing Core material to maintain true flatness.)

Delivery: Reasonable care is taken to ensure safe transportation of your Sing Core door from factory to your location including proper crating to protect the natural beauty of your door during transport.

Storage and Protection: Store your Sing Core door in an upright position and allow to acclimate to room temperature following shipment receipt or prior to finishing or installation.

Preparation: Per manufacturer’s specifications, ensure that door frame openings are constructed plumb, true and level prior to installation. Select fasteners of adequate type, number and quality to assure proper function.

Installation: Installer shall be specialized in the installation of the type of work that is associated with the project and will comply with manufacturer’s installation policies and procedures to ensure proper end use.

  • Verify that hinging and latching assemblies operate freely and correctly

Add-stiles-and-rails-to-your-sing-door-as-anchor-points-drawingFinishing: The finishing of the Sing Core standard door is the responsibility of the client due to the product being delivered in paint-grade quality unless specified otherwise in writing. Any sealing must be in accordance with manufacturer’s specifications to protect against a variety of environmental conditions as necessary.

  • Edge-band edges to encapsulate Sing Core (see T-molding)
  • Seal all 6 surfaces with two coat minimum on operable panel(s)
  • Finishing or re-finishing must be completed following acclimatization and installed within 7 days
  • Avoid finishing after rain (or damp) or during periods of higher than average humidity
  • At least once a year, conduct periodic inspections of coating to ensure no door components are exposed
  • Reseal the surface as necessary

Machining: Sing Core doors are easy to work with in the millwork shop for CNC machining or on-site for finishing, sawing, sanding, cutting and fastening. No specialized skills or equipment is necessary, other than standard woodworking tools. Treat Sing Core doors just like you would any other standard door blank.

Strength Performance: Patented Sing Core has an unsurpassed strength as compared to other lightweight substrate materials tested at 660 PSI (based on 2″ x 2″ grids and 3/4″ thick) for superior structural integrity and is resistant to warp, twist and crack when compared to other materials.

Light Weight Performance: Sing Core weighs much less than other traditional building materials, as much as 50% less; or more, as little as 4 lbs. per sq. ft. yet sustainable and true green technology.

Insulation Performance: Standard Sing Core doors feature built-in insulation value with an R3 (can be upgraded to to R6.5 or more) rating per inch, depending on architect’s specifications.

Acoustical Performance: Sing Core standard doors have a natural sound-deadening quality for noise control. Standard sound transmission class (STC) is 30*. Additional noise control specifications can be met at the behest of the customer or designer and must be noted in advance.

Eco-friendly: Sing Core is manufactured using natural wood fibers, no formaldehyde, or toxic chemicals, is created using less energy than any other core material with little or no waste. The structure of Sing Core is 100% renewable (nature-grown) clean fiber and/or recycled material.

Warranty: Sing Core professional manufactured doors can be structurally guaranteed and warp-free for 50 years under normal conditions.

Basic Sing Door Spec Drawings: Click here

variety-of-design-options-for-architectural-doors-illistration-sing-core
Custom-cut Window/Lite Openings: Lite openings for glass inserts can be custom cut per your specifications (drawings above show examples of standard openings) for glass insertion.

Door Specifications

Door Width
Rough Opening Width
Rough Opening Height 6/8
2/0 (Single) 26″ 82-1/2″
2/4 (Single) 30″ 82-1/2″
2/6 (Single) 32″ 82-1/2″
2/8 (Single) 34″ 82-1/2″
3/0 (Single) 38″ 82-1/2″
4/0 (Double) *50″ 82-1/2″
4/8 (Double) *58″ 82-1/2″
5/0 (Double) *62″ 82-1/2″
5/4 (Double) *66″ 82-1/2″
6/0 (Double) *74″ 82-1/2″

See also: Door Technical Information

Appearing regularly in Contemporary Architecture Design

* Note: STC rating varies according to size, thickness, skin, and other factors. Sing Core does not rate doors, although we are fortunate enough to have one of the best sound testing labs in the world, here in the Pacific Northwest. If you require a specific STC rating, Sing Core can build a door to your architectural specifications and have the resulting door tested at our rating facility for an official rating.

 

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Standard Panels

Standard Panels

Wall Panels

Lightweight, highly insulated, and dimensionally stable panels made of Sing honeycomb can be used as partition walls, doors, roof deck, floors.

Sandwich Panels

4 x 8 honeycomb wall panels are perfect for trade show display booths. They are light weight, easy to set up and take down. You can choose your option of skin.

Lightweight Sign Board

4 x 8 corrugated plastic with lightweight honeycomb core for billboard signs or wall mounted signage. Also can be a tradeshow booth partition wall.

Lightweight Panels

Sing honeycomb panels can also be used for interior walls for your home, pole barn or garage. You can cut out windows with ease.

Insulated Flooring

Reclaimed, rustic, wide plank flooring has more character than any other hardwood floor. It is fully insulated to save energy

Honeycomb Doors

Adding a layer of fiberglass to the honeycomb panel and inserting a window creates the flattest, straight, lightweight, fiberglass door.

Honeycomb Door

Sing panels are perfect for your interior or exterior doors. Light weight and stronger than solid wood.

Lightweight Doors

Sing panels with beautiful skin on the surface are great for double doors. Our panels offer design flexibilty.

Lightweight Folding Table

Solid Folding table, made with a 4’x8’ honeycomb panel. Lightweight, durable, and easy to store

Portable Storage

Lightweight, insulated portable self storage unit 5′ ft. wide x 8′ ft. Long x 7′ Tall (Other Sizes Available)

Honeycomb Shed

Sing storage sheds can easily be built and transported. We have sheds in stock.

Sing Tiny House

Sing small cabin – Insulated small house lightweight 8×14 weights 2700 lbs. Easy to build tiny house.