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Carriage Doors

Applications -> Building Components -> Doors -> Carriage Doors

How to Design Order and Build your Carriage Door

unfinished carriage doorSing Core is the top choice of discriminating home owners and high-end users making the switch from overhead doors to carriage doors who demand elegance and superior performance.

Sing Core Carriage Doors are imbued with unique characteristics that separate them from any other commercially available standard carriage door in the world. For instance,

Sing Core Carriage Doors are available in outswing (standard), inswing, overhead, barn door and sliding door configurations to meet your individual requirements and specifications.

Sing Core offers a variety of surface materials to suit your individual tastes or to match the appearance of your classic design.

Due to their superior strength and load capacity in comparison to carriage doors made of other materials, Sing Core Carriage Doors are keenly suited for extreme weather conditions including temperature and humidity variations, storm and hurricane resistance*.

Regardless of your choice of exterior material (i.e. wood or steel), windows can be designed, cut and installed to match the overall appearance representation that you desire in your new garage door.

carriagedoorsSing Core Carriage Doors are the perfect adornment for your garage, studio or barn, giving you an unsurpassed aesthetic appeal while being functional and extremely structurally superior.

Each Sing Core Carriage Door is a precision garage door that is handcrafted in the USA and custom built to your specifications.

While capturing the beauty of century old carriage doors, Sing Core Carriage Doors are a fusion of old world technology and space-age technology to create a carriage door that is brilliantly adaptable, functional and will last for centuries.

Save Money

Sing Core Carriage Doors are the economically sound buyer’s choice for so many reasons, but have many ways to save you money. For instance,

Transportation and installation of your carriage doors is easier and less expensive due to weighing so much less than others.

Sing-Core-Carriage-DoorsBeing lightweight also means less strain on the hardware and structure with normal use.

Our pre-insulated carriage doors save you heating and cooling costs of your interior space.

The high-strength, true flat and long-life attributes, means less maintenance costs over time.

Sing Core Carriage Doors are competitively priced in comparison to other carriage doors. Why not take advantage of owning a superior end product, with all the added value of Sing Core without having to compromise your expectations, and are available in large, oversized doors.

Sing carriage doors vs. other overhead garage doors

Many people are making the change from overhead garage doors. Ask your overhead garage door company about Sing Carriage Doors.

Take advantage of this new technology increasing sales and profit by increasing value-added benefits and features, while decreasing costs and overhead.

  1. rob-Bi-fold-1-openFunctional Sing Core enables the door manufacturer to build a similar or better than a high-end entrance door. Sing carriage doors are fully insulated, sound deadening, true flat, air tight, lightweight and super strong (backed by a 10 year structural guarantee).
  2. Replace Overhead Doors Many people are switching over from overhead doors to more elegant carriage doors, especially when converting a garage to a work shop, office space or even an extra guest room. Sing carriage doors can be air tight, effectively securing your space for heating in the winter and air conditioning in the summer. Sing Core is made of 90% foam and structure torsion box grids. Sing doors do not expand or move like solid wood carriage doors. This prevents the door from expanding due to the moisture and temperature change which can lead to air leakage or becoming too tight to close the door securely.
  3. Visually Impressive Compared to other garage doors and other carriage doors, sing carriage doors are true flat which will be easy to add design molding, various surface skins and/or textures, design and color detail by adding wood trim or molding. The resulting door is beautiful, enhancing the structure with unparalleled exquisite detail that remains close and tight over time without sagging even after years of use.
  4. Low Cost Carriage doors are the choice of high-end users and come with an equally high price tag. In comparison to overhead garage doors, customers will often choose the Sing carriage door because they cost less, yet are high-end, more attractive and function better than other garage doors. Once you consider the added cost of metal overhead doors, hardware and opener, Sing carriage doors are much less expensive. Our garage door companies reduce their costs while delivering more for their clients without sacrificing profit margin.
  5. Air tight carriage doors guaranteed lightweight high strength true flat long lifeEasy to Build and Install Sing Core carriage door is lightweight, strong, true flat and works with regular hinges making it easy to move and install. When we first introduced Sing carriage doors, we attracted many DIY end-users who embrace the do-it-yourself philosophy that is becoming more of a trend. Highly successful results were enjoyed by these non-wood working trade professionals. If they can do it, so can you.
  6. Easy to Market Obviously the high-end design and appearance of Sing Carriage doors are the key to engaging homeowners, clients and customers visually. But when you throw in all the added benefits, like, increased functionality, higher quality, sleek and styled appearance, increased lifespan, then you surprise them with a price-tag that is a fraction of a metal overhead or other type of garage door… it’s an easy decision.
  7. Wide Variety of Surface Material Options Sing carriage doors have the largest selection of surface materials to accommodate any look, feel or design of any project. For instance, more popular door skins for Sing carriage doors include: wood, plywood, moisture resistant MDF, aluminum, stainless steel, FRP (fiber reinforced plastic), etc…
  8. Less Maintenance Compared to regular wood doors, Sing Core doors stay true flat, which prevents the moisture from soaking into the skin, like other solid wood and plywood that are likely to generate surface cracks, causing water to get into the inner layer of wood fiber, even when using proper sealants. Sing Core doors do not crack ensuring longer life for sealant/coating compared to any wood door, so you don’t have to worry about how to fix garage door. See characteristics, including rot resistance.
  9. Quality Assurance  Sing Core is commonly used for extremely high-end, demanding jobs; this is why we offer the best structure warranty in the industry. We are making the largest doors in the door industry and boldly back them up with a 10-year warranty.
  10. Custom Size Sing carriage doors are available in any size. Custom sizing (even large, oversize) in any thickness, most any skin option, specialized insulated foam to accommodate your specifications, along with a variety of design molding. With Sing carriage doors, the sky’s the limit.

How to Build a True Flat Long Lasting Carriage Door

Rot-resistant-wood-panels-will-not-warp-twist-crack-or-cup-for-long-lasting-true-flatnessWood-based carriage doors are exposed to a variety of weather conditions, glaring sun, wind and rain and it is important to keep the surface primed and coated to make sure that it does not crack while exposed to weather. Sing carriage doors prolong functionality of surface treatments due to being made with patented Sing Core’s torsion box structure that holds the wood surface to maintain a forever flat surface without twisting or cracking.

You may further weather-protect – even for withstanding the most severe weather conditions – by integrating other material into the surface of your Sing carriage door. Surface skins of aluminum, FRP or stainless steel will not crack like natural wood or plywood to prevent compromise of your Sing carriage door.

If you like the look of solid wood but seek high-performance and longevity, you can use Sing aluminum as your true flat carriage door’s substrate, you will be able to maintain straightness of your doors making them less likely to crack due to movement cause by expansion and contraction of the wood surface material.

See how Sing Panel’s torsion box structure prevents surface crack because of the patented Sing Core’s unique characteristics. To keep your carriage door true flat is a challenge for solid wood or even plywood. Sing Core and Sing Panel master true flat technology for very high-end doors requiring less that 1/16 inch deflection which is more costly.

Sing carriage doors far exceed the AWI industry standard or ¼ inch deflection to be considered flat.

Imagine: No more overhead garage door repair needed.

Though Sing Core Carriage Doors can be customized to any specification, 
an example of our standard Carriage Door would be:
      • 2 inches thick w/composite sandwich composition
      • Can feature any standard exterior overlay
            o Wood veneer (variety to specs)
            o Solid Wood stave (any available wood species)
            o Plywood
            o Moisture resistant MDF
            o Fiberglass / FRP
            o Aluminum
            o Stainless Steel
      • Built-in insulation
      • Paint grade
      • Standard height/widths (8 ft. or less)

Sing Core carriage doors are distributed by the most prestigious garage door companies.

How to BuyMetal Composite Sing Core panels are true straight, light and strong.

To order Sing Carriage Doors submit an order form either by email, info@singcore.com, or print and fax it to: 360.495.4585. We’ll provide a quote within one business day. If you have questions, please contact us.

Easy Ordering

All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system.

Bulk Discounts

If you’re looking for a bargain price, remember, the more you order, the less expensive your total order will be per piece. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information. Click here for Closeout specials.

Fast turnaround and delivery.

SINGCORE: Any thickness and almost any length Carriage Doors are easy to order. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day. If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs.

*Customer will need to perform lab tests to certify hurricane rating for local code compliance.

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Designers

Sing Core Partners with Architects and Designers for a Better World

singcore-architects-designersLightweight does not mean weak, heavy does not mean strong; just as low cost does not mean inferior. If you are searching for lightweight panel, post and beam in wood, metal, cement board, FPR or plastic for your building design project. Newly Patented Sing core is changing the public’s previous knowledge about lightweight honeycomb sandwich material. Sing core is the only material used in such a wide range of industries and it has endless applications.

Sing Core’s mission is to provide superior eco-friendly product to architects who have share a common goal with Sing product to build a better World creating a healthier, green planet, benefiting all creatures and life forms for extended sustainability for the future.

Sing Core is Eco-Friendly

Sing Core is manufactured with less, energy consumed, using earth-friendly renewable veneers. No formaldehyde is used in the adhesives between the structural and sandwich facings to ensure a true green end-product.

Sing Core is Lightweight

Sing Aluminum3Sing Core is extremely lightweight. Though traditional honeycomb panels and products have been effectively used in your designs, patented Sing Core weight is approximately 4-6 lbs per cubic foot. No other core or sandwich material can lay claim to the lightweight advantages of patented Sing Core.

Sing Core is Strong

Traditional aluminum, paper and/or plastic honeycomb core cell size is commonly 3/8 inch to ¾ inch.  The average compression strength are 10 to 100 psi; but the smallest Sing Core grid is 2 inch x 2 inch which when tested at the University of Washington reached 660 psi. for Sing Core’s honeycomb core.

The height of Sing Core could be 6 inches or more and still has superior strength but the average height of traditional cores are limited to mostly within one inch because the taller the core, the less compression strength. That is why you never see aluminum core in a 6 inch thickness, because they fail structurally. Sing Core maintains its strength and integrity in thickness of 6 inches or more. Sing Core is redefining, “lightweight and strong.”

Sing Core’s Unlimited Applications

Sing Core panels are available in thicknesses as little as 1/8”and as thick as 8 inches in lengths of 50 feet or longer, in aluminum, plywood, even cement bprad or ceramic tile or fiberglass  or any other facing. Sing Core beams have superior structural integrity and can be 20 x 12 inches thick and 50 feet long (or more).

sing-core-made-in-the-usaSing Core is Made in the USA

100% of Sing Core is proudly manufactured in the USA, using local labor supporting our community. Though Sing Core is also proud to be exported to other countries with green building agendas, our hope is to provide American jobs, supporting the American economy while making America greener and more sustainable, ensuring a bright future for generations to follow.

10 Year Warranty

Sing Core exceeds current code requirements. For example, in the door industry, AWI’s guidelines dictate that a door should be less than ¼ inch flatness. Sing Core routinely builds doors that are over 10 ft or longer in length, yet staying within those 7 ft doors code requirements. Doors made of Sing Core provide 10 years of structure warranty. As a common practice in door industry, most manufacturers offer only a one year warranty.

Products made with patented Sing Core can be easily repaired without compromising it’s original strength, due to the structure of Sing Core and the bonded stress skin which when compared to solid wood and other types of solid materials would pose a significant challenge.

 

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Sing Panel Q & A

Home -> Products -> Sing Panels -> Sing Panel Q&A

1) Are Sing Panels like other honeycomb core panels?

· Only in appearance. Other honeycomb panels do have a grid system, but generally the grids are left empty.

· Sing Panels feature vertical wood grain torsion box to form the grids. The voids are bonded and filled wall-to-wall with resilient recycled foam (a variety of foams are available to meet your specifications).

· Only Sing Panels are solid as a rock. (Warning: Do not kick a door made with a Sing Panel, you will break your leg before you break the door.)

 

2) What is the R-value of the Sing Panels?

· The R-Value of Sing Panels using EPS Foam is 3.5 per inch. The R-value of Sing Panels using Urethane Foam is 6.5 per inch.

 

3) How strong are Sing Panels?

· Very strong. In fact, they are the strongest affordable lightweight building material.

· They have been independently tested by the University of Washington to exceed 660 PSI, and can be custom designed to achieve over 1,000 PSI per your specifications.

 

4) Do Sing Panels have solid wood edges?

· Yes. Sing Panels feature solid wood (or other solid material) edges. If solid edges are not necessary, consider Sing Sandwich panels.

· The wood edge is visible between the exterior surfaces (or “skins”) on the edges. Edge-banding is available at extra charge.

 

5) What surface materials are available for Sing Panels?

· Our standard surface material is Luan (lightweight plywood).

· Sing Panels are available in basically any flat exterior building material and is limited only due to availability.

 

6) What thicknesses are available?

· Standard thickness of Sing Panels are 3/4 inch to 8 inches thick.

· Custom thicknesses are available to meet your required specifications, up to 12 inches and beyond.

 

7) How big can you make Sing Panels?

· Standard sized Sing Panels are 4 ft. x 8 ft..

· They are available in any dimensions, up to 22 ft. by 40 ft. or larger.

· Note: When ordering oversized Sing Panels be certain to confirm that the panels that you order will meet your performance specifications.

 

8) Are Sing Panels weather resistant?

· Sing Panels are lightweight, high strength and weather resistant only to the degree of the surface material.

· Sing Panels can be manufactured to withstand the most extreme weather conditions, and are even used in underwater applications (consult with Sing sales staff prior to ordering waterproof Sing Panels).

 

9) Can Sing Panels resist the heat of powder coating?

· Yes. Sing Panels can be designed and manufactured to withstand the heat of powder coating.

 

10) Can I bond other materials to the surface of Sing Panels?

· Yes. Many of our high-end millworks adhere other surface materials to Sing Panels when used as substrate.

· Standard Luan (lightweight plywood) surfaces are easily adhered to with regular carpenter glue and cold-pressed.

· If your intention is to laminate other materials to your Sing Panels, you should check with us first, to make sure that you are using the proper bonding agents) to achieve the results you desire..

 

11) Can I use Sing Panels to make furniture?

· Yes. In fact many leading edge furniture manufacturers are joining the Sing Panel revolution. See: Sing Furniture.

 

12) Can I hot press Sing Panel?

· Yes. We just finished up a 40 run of hot-press veneer for one job. Tip: When using a wood veneer, some warping could occur. Our expert staff encourages adding a thin later of aluminum between the core and the skin.

 

Sing Core mission statement: To make life easier, Sing Panels are simple to build with, simple to use and are built to last and this makes them beautiful, so Simple is Beautiful.

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Standard Panels

Standard Panels

Wall Panels

Lightweight, highly insulated, and dimensionally stable panels made of Sing honeycomb can be used as partition walls, doors, roof deck, floors.

Sandwich Panels

4 x 8 honeycomb wall panels are perfect for trade show display booths. They are light weight, easy to set up and take down. You can choose your option of skin.

Lightweight Sign Board

4 x 8 corrugated plastic with lightweight honeycomb core for billboard signs or wall mounted signage. Also can be a tradeshow booth partition wall.

Lightweight Panels

Sing honeycomb panels can also be used for interior walls for your home, pole barn or garage. You can cut out windows with ease.

Insulated Flooring

Reclaimed, rustic, wide plank flooring has more character than any other hardwood floor. It is fully insulated to save energy

Honeycomb Doors

Adding a layer of fiberglass to the honeycomb panel and inserting a window creates the flattest, straight, lightweight, fiberglass door.

Honeycomb Door

Sing panels are perfect for your interior or exterior doors. Light weight and stronger than solid wood.

Lightweight Doors

Sing panels with beautiful skin on the surface are great for double doors. Our panels offer design flexibilty.

Lightweight Folding Table

Solid Folding table, made with a 4’x8’ honeycomb panel. Lightweight, durable, and easy to store

Portable Storage

Lightweight, insulated portable self storage unit 5′ ft. wide x 8′ ft. Long x 7′ Tall (Other Sizes Available)

Honeycomb Shed

Sing storage sheds can easily be built and transported. We have sheds in stock.

Sing Tiny House

Sing small cabin – Insulated small house lightweight 8×14 weights 2700 lbs. Easy to build tiny house.

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Sing Interior Walls

Sing Log Home Interior Wall

A – Sing Eco log with 4.5 inch thick wall, 9.5 inch tall with double Tongue and Groove and insulated urethane honeycomb for sound deadening.

B – Sing honeycomb panel, it measures as 4 ft x 8 ft x 3.5 inches thick

sing-log-home-interior-walls-eco-friendly-guaranteed-a

Fig – A

sing-log-home-interior-walls-eco-friendly-guaranteed-b

Fig – B

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Window Frame

It is the easiest way to install a window, but it is also functions as a complete window sill around the window.

Best of all is the energy savings, Sing window frames are the only window frames that have a built in sing honeycomb core which has high insulation with honeycomb structure for strength.

 

window-frame-eco-friendly-sing-windows-lightweight-high-strength-1window-frame-eco-friendly-sing-windows-lightweight-high-strength-2
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Sing Floor System

Sing “VG” Floor

Vertical grain wide plank long length floor [fig-c]

Sing Wide Plank Floor

Our Vertical Grain Wide-plank Panel Floor [fig-c] is an insulated 4’ x 8’ x 2 1/4 inch thick floor with a urethane honeycomb core, sandwiched between plywood or solid wood for strength and dimensional stability. It is the only insulated floor in USA. It is also the strongest lightweight floor USA.

a-sing-vertical-grain-wide-plank-floor

[fig a]

b-sing-vertical-grain-wide-plank-floor

[fig b]

Sing floor substrate

Sing honeycomb core sandwiched in between 2 pc of 3/8 inch plywood [fig-c], it is 2.25” inch thick. It is the thickest, strongest lightweight substrate in USA. Each panel measures 4′ ft. x 8′ ft.

c-sing-vertical-grain-wide-plank-floor

[fig c]


d-sing-vertical-grain-wide-plank-floor

[fig d]

Vertical & straight grain, wide-plank flooring for your Sing Log Home

Sing Log Homes are solid and substantial homes. They need “solid” flooring to compliment them.

Our Sing Flooring™ System consists of vertical and straight grain wide planks that are made from 1-1/2” or 2-3/8” solid wood laminates. Thanks to the patented quarter-sawn manufacturing technique and the laminating process, the Sing Flooring System is thicker than most solid wood floors,and yet more dimensionally stable than most engineered wood floors on the market. It is truly the best of both worlds

The Benefits of using Sing Home Flooring are endless. Here a list of a few of them:

Does Not Require Subfloor – Sing Flooring is subfloor and finish floor in one. Just fasten Sing Flooring to the floor joists like subfloor, then sand and finish like any premium solid wood floor. Sing Flooring can even be exposed to the weather during construction.

Dimensionally Stable  – Sing Flooring is manufactured from laminating quarter-sawn (vertical grain) solid wood strips. Quarter-sawn lumber offers superior strength and dimensional stability over flat-sawn lumber. Sing Flooring virtually will not warp, sag, or squeak.

Water Resistant – Unlike any other solid or engineered wood flooring, Sing Flooring offers unparalleled water resistance. During our tests, Sing Flooring had been exposed to the weather for 2 months (often soaked in rain) with no structural nor cosmetic damages.

Healthy & Sustainable – No formaldehyde or other toxic chemicals are used during Sing Flooring’s manufacturing. Now you can enjoy wood as a healthy natural resource. Sing Flooring is also a environmentally friendly and sustainable wood product, since it can be manufactured from much smaller lumber.

Quiet & Warm  – Sing Flooring is comfortable to walk on. The plank’s extra thick “soft” wood construction makes Sing Flooring quieter and less tympanic than most hard wood flooring. Sing Flooring also offers more thermal mass than regular thinner flooring materials. The ability to retain and slowly release heat give Sing Flooring a warm feel and also makes it an ideal wood floor for radiant floor heating.

Long & Wide  – Sing Flooring is one of the widest (9-1/2″) and longest (up to 16′) solid wood flooring materials on the market. This translates to less labor and fewer seams.

Install Anywhere  – Sing Flooring is versatile due to its strength, dimensional stability and water resistance. Now you can have beautiful hard wood floor anywhere in the house -even in bathrooms. The Sing Flooring Premium is perfect for loft or upper level flooring application -wood flooring and ceiling planks in one installation. Other applications include roof deck, outdoor decking and counter tops.

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Simply A Better Way to Build A Log Home

Patented Sing Insulated logs

Sing logs are made with Patented Sing honeycomb core for insulation that provides a warm, natural, comfortable and energy efficient home. At the same time it is strong, dimensionally stable (less shrinking, cracking or checking than any other type of log) and easy to work with.

It is simply a better way to build a better home. 

About Sing Square Logs
(see photos below…)

The Sing Square Log is the heart and soul of our building system. With our patented quarter sawing process, this double-wall, double tongue-and-groove square log sandwiched with patented Sing Honeycomb core for high strength, dimensionally stable and insulation for energy savings the only log that can provide function of thermal mass as log home and insulation exceed conventional frame home Sing Log Home is hybrid of conventional frame home and traditional log home it has advantage of both unique home system. Simple, functional and elegant home.

The Sing Square Log wall [fig-a] has eight-inch thick wall with 3 inch insulated Sing Honeycomb sandwiched between two pieces vertical grain heavy plank cedar or Fir it is the most straight hi precision log ever made in log home history we guarantee this claim with $1000 reward to the first person who is able to prove we are not what we claim.

Sing Eco Log

Our Sing Eco-Log [fig-b] is made of a patented 3 inch thick urethane honeycomb core sandwiched between kiln dried cedar or Douglas fir double Tongue and Grove heavy plank. It is the most dimensionally stable, insulated, lightweight log ever designed at low cost. The Sing Eco-Log measures 6” W x 8.5” H x 8’ for easy shipping and handling It can be extended to 24’ in length at job site and weight approximately six pounds per linear foot.

With Sing Eco-Log you get a log-home with high insulation value and thermal mass at a less cost with the same easy to build building system as the original Sing log.

With Sing Eco-Log you get a log-home feel at a lesser price with the same easy to build building system as the original Sing log.

sing-square-log-eco-friendly-lightweight-high-strength

[fig a]

sing-eco-log-eco-friendly-lightweight-high-strength

[fig b]


sing-wall-construction-using-sing-logs

[fig c]

patented-sing-core-sing-log

[fig d]

 

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About Sing Log Homes

About Sing Log Homes

sing-log-home-inventor-peter-singThe Sing home-building system started in 1992 as the founder /inventor Peter Sing patented his first vertical grain square log. There were already 24 patents under his name at that time. Since then, there have been a dozen more inventions related to home building products and methods and most are now in production as part of the Sing home-building system.

ENERGY EFFICIENT
ENVIROMENTALLY FRINEDLY

All the inventions of Mr. Sing are based on improving our life style with the least burden to our Mother Nature. These inventions pertain to energy efficient, sustainable, environmentally friendly, non-toxic, recyclable, longevity building materials. These are the prime emphasis of the Sing home-building system. Because of this, Sing home has been invited to build several full size homes in different home shows.

AWARDS AND ACCOLADESsing-home-composite-building-materials-inventor-peter-sing

Over the last 15 years Sing Home has proven itself to be among the strongest, most energy efficient and environmentally responsible of home-building systems.

  • In 2002 Sing home was honored to build the featured home in the San Francisco bay area, at the Peninsula Home Show.
  • Sing picture window structure frame has the highest insulation of any picture windows in history – R-28 instead of the conventional window frame of R-2 or less
  • Sing home building materialsfeature dimensionally stable vertical grain timber, which is –less twisting, checking and shrinking. It provides the greatest strength and utilizes the less natural wood fibers.
Sing Square Log Homes