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Solid Wood Stave Door Blanks

Applications -> Building Components -> Doors -> Solid Wood Blank Doors
solid wood stave sliding door wood planks composite honeycomb panels

Click on picture to see our wood skin gallery!

Our panels make doors!

Patented Sing Core solid wood stave door blanks feature the newest technology in the door industry for composite doors yielding the only eco-friendly, lightweight, fully insulated, high-strength doors with wood blanks of any size (up to 40 ft.) that can be guaranteed true flat and to stay flat for 50 years.

Large door versus regular-size door challenge (i.e., over 4 feet wide and over 8 feet in length):

Large doors are heavy, dimensionally unstable, require more strength due to the heavy weight, and are a challenge to manufacture, ship and install.  High-end jobs require precision and true flatness to please the customer.  A homeowner’s architect, general contractor and mill worker must solve the problem of warping doors.  The solution to the challenge is to use patented professional true flat Sing panels to make your doors.

Sing Core wood stave door planks are the only solid wood doors that will not warp, bend, twist or cup following installation.  This means no more continuous service calls for maintenance of big doors that cannot possibly stay straight due to the limitations of solid wood – or any other door core – that is subject to failure.  Sing panels have a patented honeycomb/torsion box interior which gives lightweight yet unsurpassed strength (pound-per-pound stronger than steel) and stability to any door, and allows Sing Core to provide a 50-year guarantee

Interior Doors:

Sing panels make amazing designer doors in any style.  With Sing panels, fragile doors such as French doors are made lightweight yet strong, not warping or breaking hinges, which will last for many decades.

Exterior Doors:

Sing panels make sturdy exterior doors in any style.  With Sing panels, exterior doors are lightweight and strong, even when oversized.  Our professional doors are guaranteed to stay true flat and not warp or twist for 50 years

When is a door not a door? When it fails to function as a door.

The problem is that all door core materials are either not high precision, too heavy or will move when exposed to moisture, humidity or change in temperature resulting in door failure.

Heavy solid metal or steel will not warp, bend or twist, but is not high precision due to welding (sing core tolerance is + or –  .006 inch!) and is often impractical due to the overweight issues causing excess strain on both the hardware and structure, causing continued maintenance issues.  The solution is our patented lightweight yet strong Sing core technology.

Finishing a door blank:

There are two types of finish for door blanks:  paint grade and wood grain.  Paint grade includes such finishes as metal, Masonite, marine plywood, etc.  Wood grain finish includes such finish as solid wood stave and thin veneer.

Why Use Solid Wood Instead of Veneer?

solid wood composite door planks any size thickness true flatNever settle for substandard veneer doors again. Door engineers prefer to use inexpensive veneer as opposed to real solid wood facings because veneer is thought to be less likely to warp, bend or twist.  But thanks to the super-strength of patented Sing Core technology, you can use solid wood stave and wood blanks with confidence knowing that your door can be guaranteed true flat and will stay flat.

How can a solid wood-faced door stay true flat? As every woodworker knows, when using a solid wood surface, the grain will move according to moisture or temperature change causing the door to fail. When using our patented Sing Core as a substrate you can safely use solid wood because the solid torsion box/honeycomb patented material is continually keeping the wood grain straight and true.  Whereas wood stave has more wood fiber giving it more of a chance to warp than thin veneer due to the unbalance of the both side of the door moisture contents, patented Sing technology solves this problem by combining stiffing skin on both side of our patented Sing core.  This Sing panel technology eliminates the troublesome movement of the door blank — warping is no longer a concern when wood stave is combined with patented Sing core.

In addition, solid wood is easy to work with, install (no need to hot press), repair and remodel.  That’s why professionals trust Sing Core’s years of expertise in helping to design the only wood stave doors (that look just like solid wood doors) that can stay straight and true for many decades while respectfully honoring the beauty and elegance of solid wood, which far outlasts easily-damaged veneers, yet can be sanded and repaired if necessary.

Celebrate your real wood!

solid wood stave door planks lightweight honeycomb guaranteed 50 yearsOur Eco-friendly lightweight, high strength alternative is the best   solution for combating the issues associated with weight and size,   especially large doors.  Only our patented Sing torsion box/foam   composite core combined with our years of experience provides   guaranteed solutions for oversize doors.

That’s why this technology is found everywhere, from beneath the sea   (US Navy) to outer space (NASA) and everywhere in-between.

Sing panels may be finished in almost any wood species, like   mahogany, redwood, teak wood, cherry wood, walnut wood, cedar   wood, Ipe wood, sapele wood, poplar wood, ebony wood, ash wood,   oak or any other hardwood or exotic wood types available.

This same wood blank composite technology is also a common solution for high-end projects like engineered hardwood flooring, shiplap, wood furniture, wood shelves, decking, shed doors or any other application demanding high precision and exemplary performance over time.

How is wood stave/veneer added to Sing panels?

Wood stave is added directly to the metal or wood skin our patented Sing cores.  Wood veneer is added to an 1/8-inch mdf attached to the metal skin.

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Aloha Non-warping Hawaiian Large Doors

Aloha from Honolulu, Hawaii, where Professional Sing non-warping doors are making an impact.

3 views of best pivot door lightweight high strength non warp insulated pivot doors

Hawaiian door manufacturer sought out Sing Core in search of a non-warping exterior door solution for rigorous climate variances especially large oversized sliding doors and pivot doors.

During the free consultation, the manufacturer explains that large doors are known for warping top to bottom, but people don’t talk much about warping side-to-side, which makes it a constant struggle for latching and sealing the door. These are the constant issues that face the makers of large exterior doors.

Large oversize non warping wood pivot door insulated modern pivot doorsThe specifications for the door included a natural Sapele wood stave exterior which complicates the door project even more because the innate natural wood grain will have a tendency to warp, bend and twist according to changes in temperature and humidity.

Door manufacturers find it hard to believe that inventor Peter Sing would be willing to, “put his neck out on the line for 50 years.” It is this 50 year non-warp and structure guarantee that intrigues manufacturers of larger doors, especially if the door specs include exposed solid wood.

The undeniable fact is, patented Professional Sing Core is the only way to build a lightweight, high strength non-warp door. And Sing Doors are guaranteed not to warp – top-to-bottom or side-to-side – for 50 years including full structure guaranteed also.

We are the best door substrate for doors, not just in the continental USA, where we are best-known but also in Alaska and Hawaii, when it comes to the most prestigious big doors.

Here’s an example of a 98” x 84” x 3” Professional Sing Door with custom lite cutouts for a modern pivot door presentation and 1/8” Sapele wood stave exterior, weighing in at only 250 lbs.

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Pricing for Homeowners

sing sandwich 4x8x1 4 ft x 8 ft x 1 in torsion box panel lightweight high strengthPricing for Homeowners

Many educated homeowners demand that their trade professionals use Sing Core products in their home projects.  (See our Homeowner’s page for more information.)
Regrettably, we are unable to provide patented Sing products for retail or directly to homeowners as we only support architects, millworks and door companies. See full apology.

If you do not have a millwork or door company in mind, please check out this online map to help find one near you.

Note: We do not sell complete finished doors to retail customers. No hardware, no finishing. We only support other trade professionals, like millworks and door companies who make doors with Sing Core inside look beautiful and perform elegantly. If you are a retail customer, please contact your architect, designer, contractor, door company or millwork and tell them you want, “Sing Core inside.”

To Get Sing Core in Your Home

  1. Know what you want
        1. Have at least an idea or drawing of what you want
        2. Determine how many and what size of panels you will need for your project
        3. Know what exterior material you want on your panels
  2. Congratulations!
    1. You are the proud owner of your new completed project that is
      1. Eco-friendly
      2. Lightweight
      3. High-strength
      4. Insulated
      5. High-performance (non-warping true flat doors, walls, furniture, etc…)
      6. Will last longer than anything made with any other material with these benefits
  3. Decide how you will manufacture your project
    1. Seek out a professional
      1. Architect, Designer, Design/Build, General Contractor, Mill Work, etc…
        1. Give them your drawing
        2. They will deal directly with us.

Since Sing Core is a manufacturer, we do not provide customer support for retail clients. If you are looking to build a tiny house, carriage door, etc., please seek out qualified trade professionals (such as architects, general contractors, mill-works, door manufacturers, and woodworking professionals) for help using Sing Core products for your project. Sing Core is the manufacturer of our patented invention and as such we are not qualified or staffed to teach all the uses for, or handling of, Sing Core building materials.

Sing Core does make the best reinforced structural insulated panels (RSIP) for use in applications such as walls, floors, ceilings and roofs; however, we offer no support or training or guarantee for unskilled users of Sing Core products.

For more information click Tiny House, No Permit for 800 sq. ft. Houses.

Home Owner Resources:

Sliding Doors for Homeowners

Take a look at some Sing Homes (made entirely of Sing products)

LEARN MORE…

SING CORE GRADES:

Sing products are available in your choice of three formats to accommodate your specifications and expectations:

Standard: The strongest, lightweight Eco-friendly building material invented

Professional: Specially formatted for non-warp performance and guarantee

Hot Press Ready: Hot-press-ready (for thin veneer)

SING CORE GRID SIZE:

Our grids come in small, medium and large sizes.

INSULATION VALUE:

R-value 3.5 (EPS foam)

R-value 5.7 (urethane foam)

SOLID WOOD EDGE AND LOCK BLOCKS (HARD POINT):

Customizing options that can help make your order more specific are size and location of internal wood (or other specified material) such as implants, stiles and/or rails (solid wood edges on 4 sides of the Sing panel) and lock blocks or nailing for added siding over the surface of the Sing panel. The best way to show us what you need is to by provide us with a simple drawing to show the location of hard point.

SKIN CHOICE (SURFACE MATERIAL):

There are many options for Sing Core panels. (See: Material Options)

Paint Grade: 1/4 inch or thicker plywood, mdf, Masonite

Metal: .20 inch to .125 inch aluminum, cold rolled steel, galvanized steel, hot rolled steel. HPL, FRP

Wood Grain: Thin wood veneer .020 inch on top of .125 inch mdf over top of aluminum Sing panel

Wood Stave: .125 inch applied over the top of aluminum the Sing panel substrate or on top of the .125 inch mdf over the top fo the aluminum Sing panel

Skin: There are many options for Sing Core panels. (See: Material Options)

  • Paint grade panel skin
  • Unfinished wood grain panel with veneer
  • Wood grain with wood planks
  • FRP galvanized steel
  • Aluminum
  • Magnesium board
  • Marine grade plywood
  • MDF metal
  • Plastic
  • Stainless steel
  • Fiberglass
  • Ceramic
  • Concrete

Please use the work order form in the “How to Buy” section below to obtain a price quote.

WINDOW AND DOOR CUTOFFS:

Sing Core provides Sing panels with window and door pre-cut and ready for installation. We will cut 1/8 larger in width and 3/16 inch wider in length to fit your window glass. We build a frame using 1.25 inch solid wood to your specifications. You may create any size or shape of window or door with our simple method just by providing a simple drawing.

MOLDING/TRIM:

Sing Core windows and doors are profile ready for CNC routing. You may add molding or trim to create your own window or door design, otherwise we will provide you with thicker skin — such as 1/4 inch or thicker mdf, hardboard, etc. — for you to carve or profile by CNC machine. With Sing Core windows and doors you can create a true raised-panel door or any design you desire.

TRIMMED OR UNTRIMMED:

The standard ready-to-ship panel condition is, “untrimmed.” This leaves unfinished exterior edges that may have exposed adhesive and might require being built ½ inch over-sized for trimming at your location. An additional fee will be assessed for trimming and sizing in our factory. All trimmed edges are 1/2 inch over width and 1/2 inch over length. After trimming, your Sing Panel will be 1/2 inch less (4 x 8 will be 47.5 inch x 95.5 inch). Standard solid wood edging with 1.5 inch will be reduced to 1.25 inch after trimming.

SING PANELS FEATURES:
Sing Core Precision:
Sing Panels are + and – .006 inch, so with your CNC machine profile you will have the most amazing detailed door design.
Weight:
Sing Core panels weigh only 4 to 5 pounds per cubic foot.
Compression Strength:
Our 1-inch small grade panels have been tested to reach 660 psi.
Sing Panel Insulation:
Sing panel cores contain urethane form R 6.5 per inch and EPS form 3.5 per inch insulation.
Sound-Deadening:
Sing panels, with proper skin design, will reach stc 56.
Bulletproof and Radiation-Proof Doors:
Sing panels are sold to the major specialty door manufacturers to achieve special demands such as bulletproof, radiation-proof, etc.[/wpex]

Note: Sing Core products are available wholesale only to professional trade professionals, architects, designers, design/build, general contractor, mill work, lumber yard, distributors, door reps and industries.

Best Selling

Our most popular standard product:

Sing Sandwich Core 2x4x1 2 ft x 4 ft x 1.5 open edge

Sing Sandwich Core 2 ft x 4 ft x 1.5 in open edge

Sing Sandwich Core 2×4

48 in. x 24 in.

Sing Sandwich 2×4 is a 2 ft x 4 ft pre-built reinforced torsion box substrate that is 1.5 inch thick and features a lightweight plywood surface material that is easily bonded with other products. It’s universal convenient 2 ft x 4 ft size is easy to handle and transport and ships in minimum 4-piece bundle.

It’s a standard Sing Sandwich 4×8 pre-cut into 4 pieces that you can throw in the front seat of your car and turn into anything for endless applications.

The Sing Sandwich Core 2×4 is by far the most versatile Sing product to be released to the world.

Note: Sing Sandwich Core 2×4 is only available in 1.5-inch thick 2 ft x 4 ft size with lightweight plywood facings.

Minimum order $4,000 on 2×4 (48 in. x 24 in. x 1.5 in.), crate optional. For any other alteration, see Sing Panel

sing sandwich 4x8x1 4 ft x 8 ft x 1.5 in torsion box panel lightweight high strength

Sing Sandwich Panel 4 ft x 8 ft x 1.5 in open edge

Sing Sandwich Panel 4×8

96 in. x 48 in.

The Sing Sandwich 4×8 panel comes in standard 4 ft x 8 ft size panels, with 1/4″ plywood skin:

  • 1.5 inch

Minimum order $4,000 on Sing Sandwich 4×8 (96 in. x 48 in. x 1.5 in.). Final price includes shipping and crate.

Standard exterior surface material is lightweight plywood making it easy to apply other surface materials using standard carpenter’s wood glue and clamps.

Sing Sandwich features no solid wood edging, are unfinished and may be edge-banded to hide the visible exposed Sing Core material.

See: Sing Sandwich for more information

See also: How to Close the Edge of Sing Sandwich

The most economical way to access the Sing Core product line it to utilize our basic building material which would be our standard 4 ft. x 8 ft. sandwich panel (like the one[s] featured above). Anything else would require a custom order, please see “Custom Sing Panel” that follows.

Base price does not include shipping, crate and/or handling charges depending on quantity and stock on hand.

Custom Design Your Own Sing Panel

Sing Panel 4 ft x 8 ft x 1.5 inch with embedded solid wood edges

Sing Panel 4 ft x 8 ft x 1.5 inch with embedded solid wood edges

Like our regular custom clients you must know:

  1. What Size Sing Panel (the length, width & thickness) You Want
  2. What Exterior Skin (lightweight plywood is the default) You Want
  3. What Size Solid Wood (standard 1.5 inch) Edges (or specify other material)
  4. How Many Sing Panels (affects ship & crate cost and quantity may qualify for extra discount)
  5. Do You Want Untrimmed (default) or Trimmed
  6. How the Panel Will be Finished (all Sing Panels are unfinished)

Once you have provided the necessary information, they will be able to make sure you get the custom Sing Panel that you desire.

Regularly stocked items have a 1 week turnaround (continental USA) while custom Sing Panels have a 4 to 8 week turnaround. Since all Sing Panels are unfinished, we suggest that you contact a local high quality millwork to do the finish work on your Sing Panels to achieve satisfactory results.

You asked for it; Sing Core gives you what you’re looking for. –>






TRADE SHOW PANEL SPECIAL

Standard Professional Trade Show Panels are 90 inches tall, 2 inches thick with pre-primed HPL, available in the following sizes only:

Panel A: 30 inches wide, cam locks installed

L connector illustration drawing for standard sing trade show panels

L Connector illustration

Panel B: 24 inches wide, cam locks installed

Panel D: 30 inches wide w/door, cam locks installed

L Corner: 2 inches wide. Attaches two panels together, cam locks installed

T Corner: 2 inches wide. Attaches three panels together, cam locks installed

Special Professional trade show panels (above) are available ala carte; pick and choose what you would like. Pre-design and pick out the components you want from the above list only. Enjoy the savings.

Remember, you can create your more economical DIY trade show booth using standard Sing Sandwich panels available in convenient 4 ft. x 8 ft. size.

CUSTOM ORDERS

Custom Order or purchase Sing Panel please click here —this is only for the trade professional or qualified business-to-business and not available elsewhere at this time.

Sing Core is in the business of providing high-end true flat solutions to the most exquisite architects, designers, millwork, and industrial suppliers in the world. We only provide these services to our commercial accounts.

To obtain a custom order product (anything besides 4×8 or 2×4 Sing Sandwich) see your local trade professional, millwork and/or door company and tell them that you want, “Sing Core inside.” We can work with them to make sure that you get what you want.

 

 

 

 

 

 

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Sing Sandwich Applications

What Can be Done with Sing Sandwich Panels?

You might be surprised to discover the wide range of possibilities that exist with the invention of Sing Sandwich panels.

The versatility of this new breakthrough in Eco-friendly building material is lightweight high-strength building material is making headway from under the sea (the US Navy) to outer space (NASA) and could be used for endless applications.

Aerospace

Here is an example of Sing sandwich panels being used in the aerospace industry, being used as framing for aircraft mock up. This material is only ¾” thick and features a rugged aluminum surface material that allows the engineers to have the lightweight, high-strength and structural integrity that exceeds the specifications of any other honeycomb material used in the aerospace industry.

And – to top it all off – this material is easy to work with, requires no special tools and can be handled just as you would traditional ¾” plywood.

Large Doors

We don’t make doors, but our panels make the best doors in the world – especially large oversize doors. And only we can guarantee that your door will be true flat and stay flat for 50 years regardless of size.

You can use Sing Sandwich panels that are conveniently available  to DIY engineer your own best solution for your next do-it-yourself door project.

Even though we don’t do the door finishing, we supply the high end millworks and door manufacturers with the only large door substrate that will not warp, bend or twist and our professional line can be guaranteed for 50 years against warp, bending, twist or cup.

Carriage Doors

It is unmistakable that the Sing Sandwich is changing the way garage doors are being made. This unique material can help the garage door builder create a door that is flat, insulated and resistant to warp and/or rot, yet extremely affordable.

For example you could make a set of $8,000 Carriage Doors for a very small cost to you for the basic materials and your resulting doors would far out-perform any other type of carriage door available today.

Building Structures

Using the Sing sandwich as your construction material you can build frameless buildings and structures in a fraction of the time with very little manpower, little or no heavy equipment and less risk of on-the-job injury.

We’re excited to see communities embracing this technology, especially those forward-thinking enough to loosen the reins on private builders by allowing 800 sq ft structures to be built without a permit.

Tiny Houses

Sing Sandwich is growing in popularity amongst the tiny house community as the Eco-friendly lightweight high-strength building material of choice for tiny houses that are stronger than 2×4 stick-built structures, yet are frameless.

Imagine being able to build a tiny home on wheels and being able to drive around town, or across the country.

Trade Show Displays

Certainly, Sing Core can help high-end designers build the best trade show displays on the planet, but this is now within the reach of the do-it-yourselfer who would like to build their own modular trade show displays by picking up our Sing sandwich panels.

Guaranteed True Flat?

Yes, due to the unique properties of the Sign sandwich panel the resulting product will be more lightweight, high-strength and flatter than anything built with any traditional building material.

We do offer free true flat consultation to our wholesalers, retailers, consultants, contractors, engineers and architects who would like our true flat guarantee on our professional true flat solutions. Certified true flat professional Sing products are guaranteed not to warp, bend, twist or rot for 50 years and are based on our expertise of helping designer achieve incomparable results for years.

Gallery of what you could do with Sing Sandwich:

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Kiosks

Lowes Home Improvement Sing Core pre built torsion box panels Pro Desk

Sing Sandwich

Sing Core is the perfect material to build the best concession trailers, food carts, coffee kiosks and espresso stands. The lightweight, high strength characteristics of Sing Core has been established as the best new building material in the world used in applications from beneath the sea (US Navy) to outer space (NASA) and everywhere in between.

Sing tiny houses on wheels excel over other building methods because you can tow a bigger unit at a fraction of the weight, plus you can design and build without framing just by connecting pre-insulated lightweight Sing Sandwich panels that are stronger than steel pound-for-pound.

Espresso Stands Coffee Kiosks

Increasingly espresso stands and coffee kiosks are being build using patented Sing Core. It stands to reason due to the popularity of this revolutionary new building material being used throughout the tiny house and emergency shelter industry.

8 x 10 Drive Thru Kiosk

8 x 10 Drive Thru Kiosk

Mobile espresso stands can easily be built atop a trailer for easy towing from location to location, as well as the smaller coffee kiosks which can easily be loaded onto the back of a pickup truck.

Modular Retail Vendor Kiosks

Using our high tech T Slot Panels, you can create any kiosk configuration for your retail kiosks with modular panels in minutes. If you want to change locations within a mall, simply move with a piano dolly. Want to move to a completely new location? Simply dismantle your vendor kiosk in minutes, throw the components into you truck or car’s trunk and go to the new location. Reassemble again in minutes.

It is this modular convenience which is making Sing Core the standout pro choice for high end trade show presentations. See best trade show displays.

Amazon Box Theater

The 10 ft. tall Amazon box theater in the Jet Blue terminal at the JFK airport is a frameless structure made with patented 1.5 inch T Slot Panels.

The giant insulated portable structure is modular, lightweight and high strength. Perfect for any travelling movie theater.

DIY Concession Trailers

8 x 14 drive thru kiosk espresso stand on wheels and trailer mobile lightweight high strengthOur avid do-it-yourselfers are getting our inexpensive Sing Sandwich panels from their local Lowe’s Pro Desk. Building their concession trailers with patented Sing Core gives you all the structure and insulation you could possibly want at a fraction of the weight. A Sing food trailer can be built on a more inexpensive lightweight trailer for a lightweight mobile kitchen on wheels with little effort for the person who is somewhat creative with rudimentary building skills.

Your homemade food concession trailers can be used as BBQ concession trailers, ice cream carts, taco carts, coffee carts, food truck trailers or virtually any type of vending trailers available.

Commercial Concession Trailers

8 x 12 Drive Thru Kiosk

8 x 12 Drive Thru Kiosk


Sing Core does not design or manufacture concession trailers, but we do supply the best concession trailer manufacturers with our insulated lightweight high strength material for building custom concession trailers to their client’s specifications.

Contact your favorite concession trailer manufacturer and tell them that you want your next concession trailer built using patented Sing Core for the lightest weight insulated concession trailer that is stronger than steel.

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Aerospace Technology Torsion Box Panels

Sing Core is providing new, space age solutions to old technologies that have been used in transportation industries for years.

sing-core-used-in-aerospace-international-aircraft-lightweight-high-strength-tru-flatYou might be as surprised, as much as we are, to find that many leading-edge technologically advanced transportation manufacturers who build the most high-tech aircraft, boat and train vehicles and containers often use old technology in the ground support of the manufacturing process.

Industry-wide, aerospace, marine, mass transit, rail and trucking industries are now starting to upgrade ground support systems for their manufacturing process that has not been updated since the late sixties.

Temporary Floor Upgrade

For instance, while building a large project, temporary floors are used during the manufacturing process. In many cases, these floor s need to support the weight of carts, instruments and heavy equipment as well as bear the weight of the heavy trafficking construction crews without fail.

The traditional method dictated that plywood (often metal clad) would be cut in the exact shape and size of actual flooring that would be installed following the manufacture. This temporary flooring system has been used for years, and though it has become customary to use it, it is simply not as practical as using an advanced system like Sing Core’s.

aerospace-maintenance-repair-and-overhaul-temporary-floor-systemCustom Size for Perfect Replacement

The Sing Core temporary flooring system is a new advancement for these industries increasing ground support exponentially, by delivering, custom-sized flooring panels that are exactly the same dimensions as final finished flooring, yet have the following attributes:

  • Are true flat with minimal deflection even under weight bearing loads
  • Lightweight, reducing labor and transportation costs of assembly and disassembly
  • Designed to withstand regular vehicular weight, movement and stress
  • Last longer, reducing repair/replacement

Regular Maintenance or Periodic Overhaul

Whether your application is in the original manufacturing process or for regular aviation maintenance checks and periodic overhaul, Sing Core temporary floor system will provide maintenance, repair and overhaul (MRO) shops with the lightweight, high strength, superior solution for your next D check heavy maintenace visit (HMV).

Fewer on the Job Injuries

prevent-slip-trip-and-fall-accidents-with-sing-temporary-flooring-solutionsAccording tot he U.S. Department of Labor Occupational Safety & Health Administration (OSHA) slips, trips, and falls constitute the majority of general industry accidents and 15% of these lead to accidental deaths. Avoid the hazardous employee or contractor exposure by upgrading your existing temporary floor solution to the more effective Sing temporary floor solution.

Traditional plywood temporary floor treatments are less effective and potentially dangerous in comparison and may actually contribute to more potential on the job injuries. Plywood is heavy and difficult to maneuver, transport and breaks down over time becoming frayed and causing exposed slivers which could lead to compounding injuries during installation and removal.

Protect your staff with sing temporary floors. Sing temporary flooring can support high-traffic, weight and heavy construction activity without fail with high PSI (independently tested at the University of Washington at 660 PSI) and little deflection over long spans (as little as 1/32, or more) for a more secure working environment preventing risk. And handling Sing temporary flooring prevents injury during installation, dismantle and transport due to being much lighter weight when compared to other materials and does not easily breakdown over time, like plywood which is heavy and not as strong (even if aluminum-clad).

torsion box animationFloor Openings

Sing temporary floor solution is an effective way to protect construction and maintenance workers who are working in large aircraft, sea vessels, ship yards, marine terminals, construction sites, stairwells, rail cars, elevators or skylights to avoid injury due to worker slip and fall or protection from falling equipment or debris.

Temporary Food Service Floor

Other temporary floor uses include temporary food service flooring used in mobile or seasonal eateries, restricted menu establishments, bed and breakfast kitchens and food service caterers.

Contact Sing Core and get more information on other transportation applications or how we can help you to replace your outdated temporary floor system today.

sing-core-aerospace-lightweight-high-strength-true-flat-eco-friendly

 

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New Breakthrough in Eco-friendly Building Material

Patented Sing Core may be the most significant advancement in high-tech/low-tech composite building materials in the last century.

No other affordable building material can compare in terms of

  • Affordable
  • Lightweight
  • High strength
  • High precision
  • Insulated/sound deadening
  • Eco-friendly

In fact, the inventor of Sing Core is offering a reward for anyone who is able to discover a commercially available material that can out-perform this revolutionary new material that is proudly made in the USA. For instance,

Super-strength

Here is a 5 ft. wide, 20 ft. long 1 inch thick Sing Panel with 2 men standing atop a span between two saw horses with very little deflection.

Any other foam panel would sag-to-the-ground without any weight on it. That’s just one example of superior sing strength.

Easy and Fast

Lightweight and high precision are key components in this 10 ft. tall 70 ft. long trade show display that is easily assembled by a single man (who has never done it before) in 47 minutes.

Making is easy to disassemble ship and store flat-packed when not in use, and can be guaranteed for 50 years.

Premium Wood Stave

The unique properties make Sing Panels the perfect substrate for high-end premium large oversized doors that can be guaranteed not to fail. No more service calls, and easily repairable when using solid wood stave.

It is easy for a small shop to acquire Sing aluminum plank to vacuum bag or cold press wood stave to build a high end large door without millions of dollars of equipment.

See how easy it is to vacuum-press solid wood stave to Sing substrate for high precision sliding door.

Free True Flat Consultation

When your project calls for extreme circumstances, including a large wood-based door 100% exposed to the elements without fail, Sing’s large-door technology and experience will confidently fill the bill with the proper composite components with free premium large door consultation for AWI members.

Achieve the appearance of any style door. These large church doors were fashioned with molding to match the appearance of problematic stile-and-rail doors that were replaced once and for all with the sing solution.

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Pivot Door Hardware Suppliers

Accurate Lock and Hardware
Allegion
Architectural Builders Supply
Brookfield Industries, Inc.
Butler, Edward R., Co., Inc
C.R. Laurence Co., Inc.
Door Hardware-4-Less
Epivots dba Albany Group, LLC
Faztek, LLC
FritsJurgens Pivot Hinges
Grainger Industrial Supply
Hardware Chimp
Hardware Source
Interlock USA, Inc.
Moore Industrial Hardware
MSC Industrial Supply Co.
Rixson-Firemark
Selby Furniture Hardware Co., Inc.
Sentinel Diversified Industries
Service Plus Distributors, Inc.
Stanley Hardware Div., The Stanley Works
Total Refrigeration Gaskets, Inc.

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Overhead Door vs New Garage Door

person-carriage-door-garage-sing-coreIf you are in the business of overhead garage door or any type of door business then this new garage door is an opportunity for you. The reward can be win-win for you and your customer.

The problem for overhead door and traditional carriage doors vs. Sing garage panel door

Everybody wins by switching to patented Sing Core.

The trend is 90% or more or garage doors are light duty metal or vinyl overhead doors. Traditional carriage doors cost at least 4 times more than those metal or vinyl garage doors. Now the patented Sing panel garage door with its small price tag and endless features for your customer means the end user gets a better product for less money.

Price Insulation Air tight Lightweight Strength Low maintenance Security
Sing Core
Overhead Door x x x x x x
Carriage Door x x x x x x x

The 7 Wonders of Sing Garage Panel Door are:

  1. Price. Sing Core panels cost about 87% less than carriage doors, yet comparable to inexpensive overhead doors in price.
  2. Insulation. Pre-insulated Sing garage door panels protect you from the elements and are sound-deadening.
  3. Air tight. Sing garage door panel maintain their seal because they are resistant to warp, bend and twisting.
  4. Lightweight. You don’t need expensive heavy duty hardware because they weigh one-fifth the weight of traditional carriage doors.
  5. Strength. Compared to other composite core materials (that range from 10-to-100 PSI) Sing garage panels weight in at 660 PSI (stronger than steel pound for pound.
  6. Low maintenance. Because they are lighter in weight and do not warp, bend and twist, you don’t have to worry about garage door repairs.
  7. Security. Your new design (if based on carriage door design) is harder to breach than simple overhead door design.

Overhead door

Overhead-Door-Panel-is-StrongThe overhead door is so popular due to mass production with thin gauge metal at low cost, even so we see many overhead door companies utilizing the Sing solution in their designs.

This is what most of American homeowners are looking for even it is easy to dent. If you use your garage as a shop or living space it has little or no insulation. Even if it is well insulated overhead, there’s virtually no way to make it air tight like carriage door. The good news is the sing carriage door is low cost and can be the new standard of garage door.

The revolutionary solution for overhead door.

Carriage door

CarriageDoorPanelsUnfinishedThe carriage door is the way American home’s garages used to be made before overhead doors become popular. But due to the high price, heavy weight and not being insulated well and warping leading to air and temperature leaks – especially in the winter due to the movement of the wood (low temperatures made wood carriage doors shrink and summer heat make the doors  expand).

The biggest concern about carriage doors is that they are too expensive. You could spend over $4,000.00 for a 8 ft x 7 ft carriage door and over $8,000 for a 16 ft opening garage door, but none of those framed carriage doors will be easy to install due to the heavy weight and if they’re not perfectly straight. If it warps then it will leak the air and many times even otherwise adequate gaskets cannot stop the air leak.

Sing Panel Garage Door

For garage dealer or distributor:

High profit margin (selling one set of Sing carriage doors will make more money than selling 6 overhead doors, still making the customer happy, because they will have paid less than half of the traditional carriage door).

For garage door manufacturers

You will love to Sing… We will supply you the Sing Core to build better, stronger, lightweight garage doors. Sing Core is available at low price if you could order by the truck load – or even better – we might be licensing to you to build garage doors out of Sing Core.

Patented Sing Core is a true green Eco-friendly product. It is good for the earth and any creatures above and beyond.

There are many other applications for Sing Sandwich and Sing Panel.