STILE & RAIL DOORS
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Stile and rail doors are among the most popular doors in the world. Sing Core’s patented and patent-pending technology is the best way to create a beautiful stile and rail door that will last a lifetime. There are four ways to create a stile and rail door with Sing Core technologies:
Long known for our problem-solving and attention-grabbing Sing Panel doors (doors with Sing Core inside), we introduce you to our new patent-pending Large Stile and Rail Pivot Doors and Sliding Doors. Never before has there been such a high precision or stronger wood-based door core to expand the horizon of possibilities in the stile and rail door industry.
Born out of technology requested for a very important large stile and rail door job with large glass cutout with thin wood surface frame and demanding warp-free flawless precision led to inventor Peter Sing’s latest patent-pending technology.
Thanks to this latest challenge, Sing Core can now offer the guaranteed straightest wood-based stile and rails for any kind of stile and rail or French door in any size imaginable.
Before now, large, glazed stile and rail and French doors with huge light openings might have been problematic for framing with anything besides aluminum or steel.
Now you can have the beauty of wood, real wood to hold and support big and heavy glass without fear of failure at frame joints nor the challenge of warping while in service.
Have you ever dreamed about having a huge stile and rail door? Well, you don’t have to be worried about size, because we can now make fail-free interior or exterior framed doors in any size from 10 ft. up to 40 ft. wide or tall.
There is no doubt, pivot doors, especially large pivot doors are hot. You can now have them in the look of any style of door, and you guessed it, stile and rail pivot doors are now increasing in popularity thanks to Sing’s patented and patent-pending technologies.
Traditional stile and rail designs have a high tendency to fail or warp, but not with Sing Core inside.
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Large patio doors are often made of aluminum or vinyl out of necessity due to being exposed to the weather. Not a problem for Sing Core fail-free large patio door substrates and stile and rail frames. Whatever you need, you can find it at Sing Core, the large wood patio door experts.
Sing Core technologies are rigid, the most rigid and dimensionally stable door core and warp-free technology.
You now can have a wood stile and rail or French door with any look you like, from the classic wide wood frame (five to seven inches), or architecturally inspired thin frame (three inches) made of wood and stronger than steel. Strong enough to hold all that heavy glass.
And those slim looking stile and rails with Sing Core inside? They still function better than any other wood-based door tech. This our niche.
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However you want to do it, either with our patented hybrid panel or stile and rail. You can have it the way you want it and sleep soundly tonight because you have the newest and best product by Sing Panel. Choose from a hybrid Sing Panel, fail-free stile and rail, or just stand alone by stile and rail to be the strongest, straight stile and rail in the world. Guaranteed.
Here are the top 4 ways architects are making the world’s best doors with Sing Core inside.
Even the biggest doors, can save the budget and increase performance by making minor adjustments in the size. How tall? How wide?
How thick is your door? Increase a 1.5-inch door to 3 inches and enjoy 4-times the strength with a weight increase of as little as 5 to 10 percent. A little thickness can go a long way.
Some door skin material is more accommodating than others, different wood species have varying degrees of challenges
Veneer. Very thin veneers are best laid on a very smooth layer of MDF for flawless hot pressing. You will find Sing Core inside the best high-end veneer doors.
Wood Stave: Wood stave skin is sliced and sanded from larger wood stock. We suggest 1/8th inch or 1/4 inch if cutting designs or grooves into the surface.
Paint Grade. MDF is again, an amazingly smooth surface to paint upon for outstanding paint grade doors.
Covered Plywood. Plywood can be covered in a wide variety of skins, such as fiberglass, vinyl, HPL, Formica, ceramic, or metals, such as aluminum, or steel.
See: Other Door Skin Types
Sing Core is not just one patented product, though it did start that way. The sing Core door solution now includes many different patents and patent-pending techniques that help to solve the problems facing architectural doors of any size or style, from door blanks to stile and rail doors. By making slight adjustments in the door’s measurements or other ingredients, you could reduce the cost of mandatory engineering and technology to keep the door straight, thereby reducing the overall cost of the door. This is the specialty of Sing’s True Flat Team.
Architects are the most discerning creators in the world because they desire to push the design envelope to the next level? One of the most dramatic impacts they can make on a new design is to apply their imagination to the structure’s first impression.
The project budget may not allow for a structural design that is so unique that anyone who approaches the project knows they are encountering a unique structure and experience based on the style of the structure. The next point of impact is the front door.
Sing Core empowers architects to create these one-of-a-kind creations that serve as the main entrance to the structure that represents their efforts to share their creativity and imagination with the world. See these Impossible Doors.
A common approach to an architectural front door is to create a door of immense size. Architects understand that there will be issues with incorporating a huge front door. The first challenge they face is balancing issues associated with weight and strength. | ![]() |
Big doors are heavy. The bigger the door, the heavier the door. Big doors can be dangerous to install and can be dangerous to use. Large oversized heavy doors are expensive to make, handle, ship, install and maintain over time. Note: Door hardware is based on the weight of the door, a very heavy door, will require very heavy duty and expensive door hardware. (In some cases just the hardware will cost more than the door.)
At some point, as the door size increases, strength and dimensional stability decline. A very large door presents many challenges with trying to keep the door straight and true, so that it not only looks good but operates flawlessly over time.
The exterior surface of the best architectural doors in the world presents their own set of challenges, whether they be exotic wood (natural wood grain, while it is beautiful, poses the most problem for potential movement due to the nature of the wood’s grain), hot rolled steel, or any other type of surface material.
Veneer
High precision veneering requires the smoothest surface for hot pressing, so we use our lightweight MDF which also has excellent adhesion. Thin veneers (like .030) can be very fragile and are susceptible to damage easily, so for high traffic doors, we suggest upgrading wood stave for strength and longevity. ![]() Wood stave is sliced and sanded from larger wood stock. We suggest 1/8th inch (1/8 inch compared to ¼ inch looks identical but less chance to move) or 1/4 inch if cutting designs or grooves into the surface. It can be challenging depending on the wood species and may require more Sing technology inside to keep warp-free. ![]() MDF is again, an amazingly smooth surface to paint upon. Assure your paint-grade doors are beautiful as you are coating them with high-precision finishing paint. ![]() Plywood can be covered in a wide variety of skins, such as fiberglass, vinyl, HPL, Formica, ceramic, or metals, such as aluminum, or steel. ![]() |
Managing a very thick moving door can present challenges, even more so if the door is very thin, and requires a great deal of engineering to make it stay straight and true over time.
Exterior doors are by far the most impressive and challenging architectural doors to consider, because they are used regularly, and one side of the door is exposed to opposing environmental conditions, increasing the door’s inclination to favor one side over the other, resulting in a warping condition.
Extra patented and patent-pending Sing technology is necessary to counteract these conditions, and therefore Sing’s True Flat Team must be aware of the conditions this door may be exposed to in order to have the necessary anti-warp technologies inside prior to manufacture or installation,
When it comes to high precision, no other door substrate can compare to Sing Core. Go ahead and pull out your micrometer and measure for yourself. Sing Core sports the highest tolerances at +/- .006-in. If your job demands high precision, it doesn’t get any better than Sing Core.
In the world, as we know it, there is no such thing as perfectly straight. The AWI does advise that there are tolerances allowed for straight non-warped doors, and the hardware manufacturers create mounting and articulating equipment to accommodate these specifications.
But this one thing we guarantee, that your door with Sing Core inside will be the closest thing to perfectly straight possible, and it will perform better than any AWI standard.
Your door, with Sing Core inside, can be guaranteed not to warp, bend, twist, cup, delaminate, otherwise fail for 50 years. No other door in the world can offer The Only 50 Year Non-warp and Structure Guarantee as Sing Core can.
Maybe you will agree with our clients who say,
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