Ian Sage No Comments

Best Door in Manhattan


How to build a Sing door… or a French door made with the Sing door building method: strong, lightweight, insulated and non-warp door

 

Craned up to Manhattan highrise.
Click to enlarge

 

No place is too far.

This custom made trapezoid door traveled over 2,921 miles from coast to coast, now on final leg of its journey to its new home in upscale Manhattan apartment.
We specialize in custom sizes, shapes and thickness to fit our
customer’s needs, we offer the best guarantee in the door business.

Best Custom Oversize Door in Manhattan

Door Open
Door Closed

Sing Punch-Proof Doors

SINGCORE-The new generation of door making it impossible to punch through and destroy.

 

As low as $50 a door for a door that will last a lifetime.

torsion box, sandwich panel, honeycomb panel, lightweight panel
Punch proof Sing Core door.
Typical paper core door. (click to see more)

 

What door companies do not want you to know.

Today, the most common doors found in private residences contain a paper core. These doors are flimsy and are easily punctured, even when slightly impacted. Owners of these doors find themselves spending time and money on repairs, replacements, and installations that would not have been an issue had they purchased a door from Singcore. Singcore doors do not cost much more than paper-core doors, yet they have been tested to be at least 49 times stronger.

Door Security

How secure are your doors? With our patented core, you can rest assured that our torsion box technology will stand up to harsh treatment and all weather conditions. Our doors have been thoroughly tested and have been proven to withstand the impact of a sledgehammer. There is no comparison between the stability, structure, and strength of Sing Core doors versus paper-core doors.

http://singcore.com/images/GarageEcoStrong.jpghttp://singcore.com/images/GarageEcoStepThumb.jpg

This is a Sing Overhead Garage Door Panel compared next to a typical steel overhead garage door panel. Same size and thickness but as you can see the steel panel buckles with only a few pounds put on it while the Sing Panel holds almost all of Inventor Peter Sings weight without any problem.

Stronger than Steel,

Lighter than Wood

Doors do not have to be made out of steel to be rigid and strong. Sing Core doors are stronger and lighter, than steel and vinyl doors. Standard steel overhead garage doors are made of steel so thin that a golf ball can dent it. This is not the case with Sing Core doors. We offer higher quality doors at prices competitive with steel doors with quality superior to wooden doors.

Sing Core doors are more stable, provide better insulation, and are far lighter than solid wood doors. The torsion-box core holds the Sing Core door flat, ensuring that that the panel will not warp and sag like ordinary wood.

Patented Sing Door Methods

Sing Core doors are versatile and customizable. Every order is custom designed with the client’s project in mind. Each door is constructed using methods that specifically cater to our customers’ individual needs. We construct our doors using the following methods: pole barn grade, paint grade, wood grain grade, and plank grade.

 

 

How We Build Our Doors (The Best Method – Sing Torsion Box Panel Method)

The easiest way to build the best doors.

Step 1 – Apply Glue to the Skin

Step 2 – Build Solid Wood Frame

 

Step 3 – Install the patented Sing honeycomb torsion box core & press on the skins.

Step 4 (optional) – Cut hole for window and prepare window trim.

Step 5 (optional) – Install glass and finish the door to desired look and function.

Step 6 – Install the door onto jam.

 

Method 2 – How We Build Our Doors (The Second Best Method – Stile Rail)

 

On the left are patented Sing honeycomb stile and rail. On the right is veneer (walnut) ready for gluing onto the patented Sing honeycomb stile and rail.

 

 

Apply glue to our patented Sing honeycomb stile and rail.

 

Press veneer to patented Sing honeycomb stile and rail. Most honeycomb panels cannot handle the high pressure and temperatures of the hot press, Sing honeycomb can.

 

Stile and Rail after the veneer has been pressed on.

 

See how straight the patented Sing honeycomb stile and rail are, yet they are still incredibly strong and lightweight.

 

Drill holes to accept dowels.

 

Doweled and glued.

 

Router out the end if hardware is to be installed

Stained and ready for glass and installation.

Pictures courtesy of Robert Shaw – www.robertshawmfg.com

Doors 8′ – 7″ tall

 

 


Sing Door Assembly   Sing Door Strength Demo

 

No Comments

Industrial Material Handling

Sing Core,Sing sandwich panels and Sing panels  are the  solution for many of your industrial material handling problems—-avoid damage of expensive veneer and plywood in such applications as dunnage and plywood support base.

DSC_0073

Using Sing Panels in your warehouse can protect your important inventory… a small investment that can save hundreds of dollars in material loss.

DSC_0066

 

Keeping your materials straight and flat… that’s what true flat Sing Panels can do with your stored materials.

 

DSC_0067

 

Don’t put your valuable inventory at risk, so they don’t warp.

 

DSC_0071

 

Sing I-Beams are amazing!

 

P1050124

Sing I-Beams are so strong and lightweight, we’ve had people make their own custom lifts and cranes out of them!

P1050129

Basically made of 2 pieces of 14″ I-joist sandwiched with patented 3″ thick sing core…
Abracadabra! You have the strongest lightweight beams! Want to learn how to do it? Come to our School.

Ian Sage No Comments

Sing Along With American Made Lightweight Tables

Sing Along With American Made Lightweight Tables

By Damon Marturion

Using Sing Core technology, the structural integrity of any table can be magnified exponentially while remaining extremely lightweight.

Inventor, Peter Sing, says, “There is nothing like this in the world that is eco-friendly lightweight, strong and stronger than titanium; plus,” says Sing, “We help put American craftsmen back to work building products that are handmade in the USA and will last the test of time, while making the world a better place.”

I met with Mr. Sing in his international headquarters in McCleary, Washington. Many emerging technologies have been birthed in the Pacific Northwest and Sing’s, patented “Sing Core” is destined to provide a natural and bio-friendly alternative to existing building materials.

One of Peter Sing's Sing Core Tables

Mr. Sing gave me a tour through his warehouse where I viewed a variety of table designs. They covered the entire spectrum from industrial work-tables, to kitchen tables, desktop and coffee-tables. Pretty much, any kind of table you could think of.

Of course, Mr. Sing is enthusiastic about his own products but he really got my attention when he lifted the whole end of an eight foot table with one finger. I thought, “That doesn’t make sense… How’d he do that?” as if it were been some parlor-trick or something… Then he challenges me to try it… and sure enough, it was so lightweight that I could duplicate the demonstration with one finger.

Mr. Sing claimed that though extremely lightweight, that his sing core was stronger than titanium. Sing explains, “Compared to an average size of grid for honeycomb core made of aluminum, titanium and plastic that are less than 1/2 inches, keeping an adequate strength is an issue. Sing core’s internal structure is made of renewable natural wood veneer that is so strong that 2 x 2 inch grids of sing core reached 660 psi when tested by UW Civil Engineering Lab, proving that it is stronger than almost any available honeycomb core.” I thought this was an optimistic appraisal, until he crawled onto this 8 foot table that was only one-inch thick and laid on it as if he was going to take a nap. Then he asked me if I could witness any visible bowing of the table top beneath him. Sure enough, to my naked eye, the table top was perfectly straight.

Not being an engineer, I could not explain what my eyes were seeing, but it confused my reality of what seemed possible and/or my interpretation of the laws of physics as I understood them.

One of Peter Sing's Sing Core Collapsible Tables

Getting off of the table, he explained to me that while I was looking at tables covered in a variety of material, like Formica (HPL), natural woods and metal; his technology could be applied to any covering resulting in a lightweight, strong and long-lasting end product using no melamine or particle board. Examples included any surface material, “Like any kind of wood product, concrete, any stone – like granite – for instance, acrylics, glass, or even Kevlar for bullet-proof solutions.”

“Try to bend it,” Mr. Sing encourages me to bang, press and sit on the table to challenge its structural integrity, “You can’t. It’s too strong.”

Then turning his hand from horizontal to vertical, he said, “And any table top you see here can be turned to stand, like this, and it becomes a door,” with the same properties, just different hardware and packaging, “or any other thing. It’s the same core material.”

Mr. Sing said that his manufacturing facility was most famous for providing lightweight and “true flat” solutions for oversize doors. He said that this is a common problem for designers and architects as, “The reason most wood products fail is due to warping, twisting and cupping.

As we walked through a maze of assorted furniture, it was obvious to me that Peter Sing’s sing core could be used in nearly any consumer product, as well as structural applications; everything from cutting boards to bridges.

Then he hit me with his philanthropic dream of making the world a better place by putting the power of product design and manufacturing back in the hands of the average American who has (at least) basic woodworking skills. Sing says this is a, “New miracle revolution of true green technology.”

 

To this end, Mr. Sing has launched his, “Lightweight University,” where he trains and certifies pioneers (anyone from one-man operations to large, corporate manufacturing facilities) in the practical use of his sing core. He went on to say, “Every student, every draftsman, artist, designer or housewife can use sing core to create thousands of product applications if they attend Lightweight University , at least they could benefit by using products made of sing core in their daily lives.”

“Anyone can design,” sing core products, according to Sing. When people come to him with ideas, he empowers them with his technology, allowing them to create things that have never existed before; and if they so desire, supports them as they manufacture their designs and gain market share via Lightweight University (LWU).

Inventor, Peter Sing, says, “This should be in every house in America,” encouraging everyone to, “spread the news… tell your family and friends,” about sing core and his desire to put the power of manufacturing back, “in the hands of American craftsmen,” who can create high-quality, handmade creations that will last for lifetimes, while still being economical enough to compete with cheap (disposable) imports; returning pride to the phrase, “Made in the USA.”

For more information, contact:

Peter Sing at Sing Core, P.O. Box 1691, McCleary, WA 98557 (360) 495-3577

 

Ian Sage No Comments

The World’s Best Gourmet Cutting Board

 

The World’s Best Gourmet Cutting Board

Gourmet-cutting-board-mock-1

Q: Why do we use Sing honeycomb to build the Best Gourmet Cutting Boards in the world?

Only the Sing Gourmet Cutting Board features a true flat cutting surface that creates a natural suction, clinging to your counter-top like it was meant to without rubber runners.

The cutting surface is so smooth and quiet

Use your Gourmet Cutting Board for

  • Cold cuts
  • Vegetables
  • Cheese
  • Meats, fish and poultry

Unique uses for your Gourmet Cutting Board

  • Artwork
  • Crafting
  • Signboard

Your Gourmet Cutting Board is

  • Eco-friendly
  • Quiet for silent operation
  • Lightweight
  • Easy to move around
  • True flat
  • Aesthetically beautiful
  • Naturally anti-bacterial
  • Guaranteed to be the best cutting board

Air drying the Best Gourmet Cutting Board

 

Home care tip: After washing your Best Gourmet Cutting Board, set it – tip into a cup (as shown in photo) or jar to let air-dry.

 

Use one for meats, and one for veggies, or keep one for yourself and give the other as a gift.

 

No Comments

Mother Earth Trade Show Panels

mother-earth-iconWhen it comes to earth-friendly products, nobody knows more about it than Mother Earth News… So, when they are having their trade show(s)… who do you think they turn to get lightweight eco-friendly materials for their displays?

mother-earth-trade-show-panels

You guessed it: Sing Core.

Why Sing Core? The answer is, because Sing Core is the only source using the patented technology that is the future of renewable and sustainability in building materials.

 

Sing Core Building Material is:

  • Lightweight
  • Very strong
  • Bio-friendly
  • Lasts and lasts…
  • Economical to use
  • Easy to learn
mother-earth-steven

 

Think about it… What if you could make something that has the strength of stainless steel yet was extremely lightweight, while maintaining its integrity over long spans?

Certainly, this is the conundrum perplexing the minds of many architects, designers and engineers at this very moment… Sure, you might find something that will give you the strength that you want and need for your project, but in most cases, the cost of that strength is extreme weight.

That heavy weight can compromise your project, sending you back to the drawing board.

I don’t know how many times we have received calls thanking us for saving a project that would have ended up in the trash, had it not been for our lightweight and super-strong technology.

But that’s not all that you get with Sing Core’s approach to design and production solutions…

Sing Core has other attributes that are very compelling, for instance, Sing Core is bio-friendly. In a world that is on the brink of over-using its valuable natural resources, it is important for all of us to do what we can to nurture our planet and take responsibility for what resources we consume.

Sing Core is manufactured with minimal amounts of natural resources and recycled material in a manner that requires less energy to create than any other building material, and produces less waste.

Sing Core is also designed with longevity in mind. In our increasingly disposable society, manufactured products are built using cheap material and components… and the best-selling items are built off-shore due to the lower cost of production, making it hard for Americans to compete.

Cheaply-manufactured imports have a life-expectancy of what? Two years? While Sing Core will last lifetimes without structural degradation, which means that we can build products that can be left to future generations that are not expendable or disposable.

Whatever happened to our Made in the USA pride in manufacturing that this country was built on?

Sing Core is fighting hard to bring back American pride and our economic infrastructure by making this space-age building material available to every woodworker who wants to build something meaningful and profitable. This will make the world a better place by supplying beautiful, high-quality products that are not so expensively made to put them outside the reach of the average consumer.

As a matter of fact, Sing Core’s inventor, peter Sing is so committed to rejuvenating the economy with his grass roots approach to a new, “true green” revolution, that he is training individuals in his patented technology via Lightweight University.

Lightweight-University_Logo

Scholarships and subsidies are available for one-man operations and artisans, as well as independent businesses. Training and licensing is also available for mega builders and manufacturing facilities, for those who truly want to make a difference for preserving our planet and producing a superior end product.

No Comments

Lightweight Panels Honeycomb

What Are Sing Lightweight Honeycomb Panels?

Sing Honeycomb is a sandwich panel composite material with built in structural grids. Our grids are made of vertical grain renewable veneer wood fiber, and foam. We construct our Singcore in a fashion similar to torsion box technology most commonly found in the airplane industry. This technology is what allows our panels remain strong, lightweight, and flat without denting, cracking, and warping. See a comparison here. Inventor Peter Sing uses this torsion box technology, along with wood fiber and foam to create patented Sing Honeycomb: the incredibly strong, true flat, lightweight, renewable “true green” composite material of the future. Check out our products section to see a few different applications.

The Sing Core is based on primitive torsion box honeycomb designs, but is exponentially improved upon the basic design.

Sing Core is manufactured with LESS

  • raw materials
  • labor
  • equipment cost.

Our unique manufacturing process requires LESS

  • energy for production
  • space
  • and makes less waste.

Sing Core panels are

  • true flat
  • fully insulated
  • sound deadening
  • lightweight
  • extremely strong
  • last the test of time
  • and are earth friendly.

That is why the supplier of high-end custom-built oversize products to the

  • President
  • Prime Minister
  • Kings
  • and the Pope

has sought out Sing Core as their solution. Yet, we make this technology affordable, even to compete with cheap imports.

If you are currently importing substandard plywood from off-shore, shouldn’t you think about being proud to say, “Made in the USA,” reducing your costs, delivery times and providing your clients with a superior product that is not only eco-friendly but “true green”?

Spend Less Get More With Sing Core

Sing Core cut away to see torsion box core Singcore Core Structure
The secret of the Sing Honeycomb panel is in the Singcore. Our Singcore utilizes torsion box sandwich core technology to ensure strength, and allow our product to be lightweight.
16' x11' factory door made with 6mm Luan Plywood Skins True Flat
Sing Honeycomb sandwich panels utilize torsion box strength technology in order to ensure flatness.
Vertical Grain Veneer is the heart of our core Vertical Grain Wood Fiber
The heart of soul of Sing Honeycomb is in our patented Singcore invention. The core utilizes renewable vertical grain wood fiber and foam, to create our strong, lightweight, composite material.
Sing Core factory doors are very strong Strength
Sing Honeycomb is stronger than solid wood, plastic, metal, glass, brick, and concrete in terms of lbs. per lbs comparison.
Sing Core factory doors are very light weight Lightweight
Sing Honeycomb sandwich panels are strong, flat, and lightweight. A 4’ x 8’ x 1 ½” panel with 1/8 “ Luan skins, and solid wood edging weighs in at about 55 lbs. A standard sheet of plywood weighs in at about 96 lbs.
Sinc Core panels are resistant to rot Rot Resistant
Even without coating, Sing Honeycomb sandwich panels outlast plywood, solid wood, MDF, and particle board. Plywood and engineered wood rot crack because of the weak glue layers. Sing Honeycomb panels last because underneath the skins lie Singcore, which keeps the panels flat through torsion box technology, and therefore doesn’t allow the panel to crack.

 

 

1 Comment

Lightweight Export Beams and Panels for Thailand Skyscraper

We specialize in Large Oversize Doors

We are exporting Sing Core to provide the tallest skyscrapers in Bangkok with the solutions to their design problems.

USA-pre-Bangkok-export

(Photo above, pre-export at home in the USA)

one-man-beam-carry

What design problems do you think they have? Mostly the same problem all large project designers run into, like the complexities of ecologically friendly, lightweight, strength and integrity over long lengths. Sing Core is the superior solution for these obstacles.

SingCore-above-Bangkok-Thailand

Photos here are of a container of Sing Core beams and panels used in the construction of one of the tallest buildings in Bangkok, Thailand. This is likely one of the only patented plywood product to be exported to Asian countries. Why? Much of our plywood is imported because they can manufacture it so inexpensively off-shore. In fact, their prices are so low that American companies have accused them of dumping product to bury the American wood industry, resulting in a 25% import duty on imported plywood products.

Sing-Core-Crane-Bangkok-Thailand

So, think about that… Asia importing Sing panels and beams… The only reason that they would do that is if it was the only way to solve their design problems; and nothing fits the bill like Sing Core.

Fixed3Sing-Core-Long-Carry-Bangkok-Thailand copy

 

From an export point of view, note that the shipment of product is ten times stronger than standard wood product, yet weigh 70 to 80 percent less than the equivalent plywood.

Sing-core-high-in-thailand

In a time when the United States is encouraging you to not to import by charging a 25% tariff on incoming plywood, why not shop at home and consider a structural technology that is far superior not only to import varieties, but nearly any other conventional construction material.

In case you are unaware of the Sing Core technology; here is a basic rundown:

The Sing Core is based on primitive torsion box honeycomb designs, but is exponentially improved upon the basic design.

Sing Core is manufactured with LESS

  • raw materials
  • labor
  • equipment cost.

Our unique manufacturing process requires LESS

  • energy for production
  • space
  • and makes less waste.

Sing Core panels are

  • true flat
  • fully insulated
  • sound deadening
  • lightweight
  • extremely strong
  • last the test of time
  • and are earth friendly.

That is why the supplier of high-end custom-built oversize products to the

  • President
  • Prime Minister
  • Kings
  • and the Pope

has sought out Sing Core as their solution. Yet, we make this technology affordable, even to compete with cheap imports.

If you are currently importing substandard plywood from off-shore, shouldn’t you think about being proud to say, “Made in the USA,” reducing your costs, delivery times and providing your clients with a superior product that is not only eco-friendly but “true green”?

Spend Less Get More With Sing Core

No Comments

Standard Panels

Standard Panels

Wall Panels

Lightweight, highly insulated, and dimensionally stable panels made of Sing honeycomb can be used as partition walls, doors, roof deck, floors.

Sandwich Panels

4 x 8 honeycomb wall panels are perfect for trade show display booths. They are light weight, easy to set up and take down. You can choose your option of skin.

Lightweight Sign Board

4 x 8 corrugated plastic with lightweight honeycomb core for billboard signs or wall mounted signage. Also can be a tradeshow booth partition wall.

Lightweight Panels

Sing honeycomb panels can also be used for interior walls for your home, pole barn or garage. You can cut out windows with ease.

Insulated Flooring

Reclaimed, rustic, wide plank flooring has more character than any other hardwood floor. It is fully insulated to save energy

Honeycomb Doors

Adding a layer of fiberglass to the honeycomb panel and inserting a window creates the flattest, straight, lightweight, fiberglass door.

Honeycomb Door

Sing panels are perfect for your interior or exterior doors. Light weight and stronger than solid wood.

Lightweight Doors

Sing panels with beautiful skin on the surface are great for double doors. Our panels offer design flexibilty.

Lightweight Folding Table

Solid Folding table, made with a 4’x8’ honeycomb panel. Lightweight, durable, and easy to store

Portable Storage

Lightweight, insulated portable self storage unit 5′ ft. wide x 8′ ft. Long x 7′ Tall (Other Sizes Available)

Honeycomb Shed

Sing storage sheds can easily be built and transported. We have sheds in stock.

Sing Tiny House

Sing small cabin – Insulated small house lightweight 8×14 weights 2700 lbs. Easy to build tiny house.

No Comments

Packaging and Shipping

Packaging and Shipping


Sing Trade Show Booth Panels Can be Ordered at any time By Calling Direct (360) 495-3577 Or filling out an order inquiry using our handy Contact Form.

Our large displays come in OSB crates held closed by packaging straps.  The reusable crates protect your panels from wear and tear and make transportation easy.   Honeycomb spacers can be placed between panels inside the crate creating storage space for additional items.