Sing Core offers solutions to challenges facing the Institutional industries when faced with key components that can enjoy the benefits of our super-strong, lightweight and Eco-friendly solutions that outperform any other material.Our schools division helps to provide primary educations, high schools, colleges and universities with high-end materials that are sound-deadening for increased privacy and security to enhance the experience of students, teacher, other faculty and staff in a wide variety of applications.
Sing Core is empowering the churches with lightweight solutions for furnishings. Lightweight tables that are stronger than steel and pews that can be moveable are all the rage with the finest religious facilities. Special event facilities enjoy being able to set up, tear down and reconfigure on-the-fly in less time with less manpower. The medical industry rocks the healthcare circuit with everything in getting you from here to there from the doctor’s office to the hospital. And in our exclusive facilities you will find an increasing proliferation of Sing products throughout the best city halls, police departments, jails, prisons and government facilities. You will also find our creative solutions throughout military installations in Army, Navy, Air Force and Marines. And when it comes to high-tech media outlets, the sound-deadening attributes of sing products make them a regular staple in radio stations and Television studios across the USA. |
Institutional
Schools Primary Education High School College / University Church Sanctuary Meeting Rooms Tables Temporary Walls Pews Medical Doctor Office Hospitals Veterinarian Judicial City Halls Government Police & Fire Jails & Prisons Military Army / Navy Air Force / Marine Mass Media Radio Stations Television Studios |
Made in the USA
Sing Core is committed to our strict US made pledge.
All Sing Core products are made in the USA using locally-sourced materials using sustainably honorable low energy creation processes with very little waste, and no toxic chemicals or manufacturing methods.
Many architects, designers and builders are also committed to doing their best to buy American seeking what is made in the usa.
In a time when many of the components that we use in construction and manufacturing in the Unites States are imported from offshore sources due simply to the reduced cost.
For instance, in the United States the average manufacturing job hourly rate of pay is $34.74, in comparison to China’s $1.36 per hour and even less in India (according to the BLS) making it extremely difficult not to be seduced by offshore’s cheaper materials.
According to Sing Core inventor, Peter Sing, “It is difficult to compete with imports, but we know that people want high quality and something that will last for lifetimes; not like disposable cheap imports.” Yet, many Sing Core products are actually exported outside the USA.
Given a choice between a product made in the U.S. and an identical one made abroad, 78 percent of Americans would rather buy the American product, according to a new nationally representative survey by the Consumer Reports National Research Center.
In these tough economic times, Americans are starting to join the Made in the USA movement. American businesses and the US citizenry are making it a point to demand American made products and materials.
“We are committed to bringing pride back to the phrase, ‘Made in America’,” says Sing. There was a time when ‘American made’ was synonymous with high quality, “and we’re putting America back to work, starting right here…” and empowering other Americans to join our growing number of crowdsourcing manufacturers.
We are seeing a grass roots revolution in American made manufacturing. As jobs are on the decline, we are seeing individuals with basic woodworking skills and craftsmen taking charge of their economic destinies by birthing bootstrap operations. “We’re helping people start their own manufacturing facilities at home,” and all you need is as little room as a single car garage to start.
There is a huge movement to manufacture green, sustainable building materials and products locally.
Imagine being able to get locally made building products or furniture with Sing Core as the base, making your American Made end products not only Made in the USA, but also green and sustainable, making the world a better place.
Sing Core has created a ripple effect that affects the local economy and grows to affect the national economy as they create jobs including supporting local drivers, shipping and packaging companies, as well as helping craftspeople replace lost income due to downsizing, or our declining fiscal outlook.
In a time when just one full-time income-earning American supports five other jobs in the United States, Sing Core is recycling an economic impact through our economy and creating more jobs for Americans
About Us
1-1 About Sing Core
We humbly agree with industry professionals that we build the best doors, walls, floors, ceilings, roofs, carriage doors and tiny houses.
The truth is that we supply the unfinished components to the artists, designers, manufacturers, builders and craftspeople that make our product look so good. While Sing Core is associated with the most beautiful and ornate end products it is the artist who makes us look so good when our applications are revealed.
We supply the core material that makes the high performance of the end product possible by providing the artist with an Eco-friendly, lightweight base that is high-strength on which to build their creations resulting in dreams being realized.
In this regard, Sing Core is more comparable to a plywood manufacturer that supplies a craftsman with the raw materials necessary to create their works of art.
Except for a few items that we sell retail, our function is in the wholesale delivery of this high performance material directly to the millworks and manufacturers.
On vary rare occasions we cooperate directly with an end-user for a highly customized one-of-a-kind creation/solution but this is extremely rare and costly.
Who is using Sing Core?
SingCore is the strongest lightweight, earth friendly, low cost material with endless applications. With SingCore honeycomb panels you can build strong, lightweight, environmentally friendly products that are true flat and stay flat. Potential applications include furniture, concrete tables, truck bodies, boats, and airplanes. The possibilities are endless. Sing core products have built an entire home (click here) from floor to roof. A Sing home is the strongest, lightest weight, most energy efficient home in the world. We serve the best companies in major markets from coast to coast who seek out our specialized services when faced with particular challenges in design and building. Due to Sing Core’s patented design, it is the only Eco-friendly material that is lightweight, stronger than steel pound for pound with the unique ability to remain straight and true flat over long spans, even under stress, and can stay flat for centuries. If you’re not currently using Sing Core, maybe your should contact us so that you can become one of our clients.
Sing Core is proudly made in the USA and is the only patented structural composite material that comes with a limited lifetime warranty. See: testimonials
1-2 About the Inventor
When Peter Sing was a teenager, he learned about the properties of the honeycomb structure from the aluminum honeycomb used in aircraft. It was very lightweight and high strength material but was expensive to produce because of the energy consumed in the manufacturing process. Peter worked to invent a honeycomb material that used renewable resources and a low-energy process to produce a low-cost, high-strength honeycomb building material. This is how a life time of invention started – and now, after 30+ US and International patents, SingCore Honeycomb Products have become the best combination of natural materials and human ingenuity you will find on the market today.
Wood is next to earthen material as the most commonly used building material on our planet. Grown naturally for millions of years, humans started to use wood in the construction of their shelters after they moved out of caves. For thousands of years our ancestors cut natural wood to build furniture and construct shelters. Later, engineered wood products started to replace solid wood: laminated wood, plywood, chipboard, OSB (oriented strand board), and the list goes on.
The invention of the Sing Honeycomb process is based on very simple idea: it takes less wood fiber to provide the same strength as solid wood, and with a better insulation value. Imagine taking 100% of the wood fiber out of the solid wood and reintegrating 10% of that wood fiber into vertically structured foam arranged in geometric shapes. The honeycomb core material is made of thin wood veneer, which is the main component of plywood, surrounding an insulated and sound-deadening foam base material. The implanted vertical grain veneer is composed of high strength wood fiber . This unique torsion box technology yields the strongest, lightest weight, fully insulated for block heat and sound low-cost, long lasting material ever created with natural materials.
Helping the homeless
When Peter Sing thought of the invention of Sing Core, he also put the homeless in mind. With help, Sing Core can help homeless families by providing tiny house kits to help these families with privacy and shelter in their hard times. If you would like to help click here to learn more about what you can do to help.
See: Sing for the World to help battle housing and economic struggles at home and abroad
Peter Sing President Sing Square Log Homes P.O. Box1691 McCleary, WA 98557 (360) 495-3577 www.singcore.com
1-3 Sing Core vs. Other Cores
Compared to other material Sing Core is possibly the most significant Eco-friendly, renewable structural advancement in the last century increasing the strength and reducing the weight of any solid structural material. The invention of Sing Core is a hybrid technology fusing the positive attributes of Balsa wood (only 8% of natural wood fiber) and foam core (recycled) into the revolutionary new building material that is changing the way construction impacts our world. When compared to solid material, Sing Core:
- uses less solid material
- environmentally sound
- structurally stronger
- lasts longer
- less expensive than most solid material
- easier to work with
Sing Core Comparisons Based on 2″ x 2″ Grids
Sing Core | Foam | Aluminum | Balsawood | Nomex | Plastic | Cardboard | |
Insulation | ✓ | ✓ | x | x | x | x | x |
Sound Deadening | ✓ | ✓ | x | x | x | x | x |
Lightweight | ✓ | ✓ | ✓ | ✓ | ✓ | x | x |
Strength | ✓ | x | ✓ | ✓ | ✓ | x | x |
Solid | ✓ | ✓ | x | ✓ | x | x | x |
Eco-friendly | ✓ | x | x | ✓ | x | x | ✓ |
Renewable | ✓ | x | x | ✓ | x | x | ✓ |
Oversize | ✓ | x | x | x | x | x | x |
Dimensionally Stable | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
Affordable | ✓ | x | x | x | x | x | ✓ |
Waterproof Upgrade? | ✓ | ✓ | ✓ | x | ✓ | ✓ | x |
Fire Retardant Upgrade? | ✓ | ✓ | ✓ | ✓ | ✓ | x | ✓ |
Bullet-proof Upgrade | ✓ | ✓ | x | x | x | x | x |
Thickness Available | ✓ | x | x | x | x | x | x |
Skin Options | ✓ | x | x | x | x | x | x |
Easy to Machine | ✓ | x | x | x | x | x | x |
Fast Turnaround | ✓ | x | x | x | x | x | x |
Insulation: Sing Core has built-in insulation value with an R3 to R6.5 rating per inch, depending on client’s needs/specifications.
Sound deadening: Sing Core’s filler material has natural sound-deadening properties. Other sound-deadening options are available at customer request.
Light weight: When compared to other materials Sing Core weighs much less, as much as 50% less, or more, as little as 4 lbs. per sq. ft. yet eco-friendly. This advanced technology used in the aviation industry is now available for use in your home.
Strength: Sing Core based on 2″ x 2″ grids and 3/4″ thick = 660 PSI. For instance, aluminum 3/8″ grids = 30+ PSI (smaller grids should be more strength). Sing Core’s superior strength comes from its advanced torsion box design.
Solid: Sing Core is solid like a rock. While the vertical wood grain torsion box core may be compared to other hollow honeycomb cores, the Sing Core voids are not hollow as they are bonded wall-to-wall and filled with recycled foam for a strong, solid substrate.
Eco-friendly: Sing Core is manufactured using natural wood fibers, no formaldehyde, or toxic chemicals, is created using less energy than any other core material with little or no waste.
Renewable: The structure of Sing Core is 100% renewable (nature-grown) clean fiber and/or recycled material.
Oversize: Sing Core excels in area of large oversize products due to its unique properties and can be up to 50 foot length.
Dimensionally stable: Sing Core is the most dimensionally stable building material allowing us to create large, oversize products (i.e., doors, up to 50 ft.) that are true flat exceeding AWI standards and can be guaranteed to be true flat. Large oversize panels can be truly dimensionally stable without any movement due to temperature and moisture change.
Affordable: Even though Sing Core technology is used in high-end applications, we make it affordable for broad use in a large number of applications. Sing Core performance is comparable to any high-end core but could be as little cost as low-end wood product core.
Waterproof upgrade: Sing Core is available in waterproof upgrade, to accommodate your specific water resistant requirements.
Fire retardant upgrade: When used in fire retardant applications, the Sing Core fire retardant door is the lightweight, super-strong, eco-friendly alternative.
Bullet-proof upgrade: In high-security end products, most cores used in bullet-proof applications are heavy in weight, causing strain on the infrastructure, unlike Sing Core.
Thickness available: Sing Core is readily available in many thicknesses, up to 6 inches in standard thickness, with custom thicknesses available.
Skin options: Available in many different exteriors including (but not limited to) aluminum, cement board, cold roll steel, concrete, ceramic tile, fiber glass, galvanize metal, glass, MDF, metal, plastic, plywood, solid wood, stainless steel, etc…
Easy to machine: Sing Core is easy to work with in the shop or on-site for sawing, sanding, adding solid wood implants, gluing, cutting and fastening.
Fast turnaround: In you’re in a rush, only Sing Core can be custom made within 24 hours and is proudly manufactured for you in the USA.
Even though Sing Core is less expensive than most solid material, the end result is more structurally sound, lightweight, will not compromise over time and reduces the amount of man-hours and equipment to install. Sing Core is a honeycomb sandwich panel composite material with built in structural grids. Sing Core could have the exterior surface skin of any material including, but not limited to wood (seen in photo), metal, plastic, glass, Kevlar, even concrete and cement. The strength of our design is due to the structural grids made of naturally abundant, renewable, vertical grain veneer wood fiber. Sing Core is constructed in a fashion similar to torsion box technology most commonly found in the aeronautics and space exploration industries. This technology is what allows our panels remain strong, lightweight, and flat without denting, cracking, and warping. See a comparison here. Inventor Peter Sing uses this torsion box technology, along with wood fiber and foam to create patented Sing honeycomb core: the incredibly strong, true flat, lightweight, renewable composite material of the future. Check out our products section to see a few different applications. Engineering Myth-busters
- Heavy is not equivalent to strong
- Lightweight is not equivalent to weak
- Expensive material does not ensure high function
- Solid material is overused and not ecologically responsible
Most construction is a waste of materials, natural resources and has a negative impact on our planet. Solid materials are overused in an attempt to increase the strength or lifespan of the project. This excess of materials and resources is not necessary… and can be likened to killing a fly with a machine gun. It may be hard to believe, at first, but for the first time in our history, a truly responsible structural alternative can be found in Sing Core technology. Many of our clients were skeptical when they queried us about our lightweight and strong solutions to their design challenges. That is why Sing Core is the secret ingredient found in the homes, offices, estates and showrooms of royalty, political and religious high-end environments. Once you try the Sing Core alternative, you will never go back to traditional building materials in some cases. Traditional honeycomb panels have come to the rescue addressing the lightweight needs of industry. Sing Core is compatible to (if not well out-performing) most honeycomb technology in terms of weight, but no other honeycomb core can compare to Sing Core in terms of strength. None. Before today, you did not know about Sing Core’s environmentally responsible solutions to function and sustainability. Now that you do, what will you do with that knowledge? Take the Sing Core challenge.
1-4 Environment & Energy Friendly
How is Sing Honeycomb “Green”
1 Sing Core – the most earth-friendly way to use natural renewable materials Sing Honeycomb core structure is made of 100% natural vertical grain wood veneer. This is what sets us apart from our counterparts who use honeycomb core materials such as paper, particle board, aluminum, and plastic. Here at Sing Honeycomb, environmentally friendly construction is our mission.
2 LCA (Life Cycle Assessment) Sing Honeycomb strives for a “cradle to grave” measurement of a product’s environmental impact from raw material extraction and manufacturing through distribution, use, maintenance and disposal. An obvious example is a coffee cup made of styrofoam compared to a coffee cup made of the same material but enclosed in a solid container. Solo cups are only used once and then disposed of, filling our landfills unnecessarily. But imagine that the same Solo cup material is put made into a permanent coffee cup that could last ten years without being replaced. Sing Honeycomb protects the foam by sandwiching it inside a durable wood framework. LCA studies show that using wood is less harmful to the environment than steel or concrete in terms of embodied energy, global warming potential, air emissions, water emissions, and solid waste production.
3 Long Lasting Sing torsion-box sandwich panels are warranted for ten years*, but may last much longer. This means Sing products will not need replacement or disposal for many years, cutting down on the resources used to manufacture panels. The foam used in Sing Honeycomb Core Panels comes with a 20-year thermal performance warranty, dimensional stability, compressive strength, and water resistant properties. See instructions for repair and recycling.
4 Energy Friendly Energy Saving in general: Our Sing Honeycomb Core starts from raw material, production process, shipping and product lifespan, and the recycle/reuse are the major energy savings characteristics. Sing products has set a new bench-mark for energy savings and is less harmful to the environment than other honeycomb products. Sing core is the most energy friendly, covers more broad-range products in modern time today, all guaranteed by the inventor and founder of Sing Core. Energy Saving as insulation Insulated, draft-free sandwich panels save your heating costs Sing has a long term stable R-Value. Sing Sandwich panels assemble and install quickly, saving you man power and time.
5 Leading edge of composite technology Composite material is a feature of energy solutions to solve our structure needs. Patented Sing Core is the leader of composite material products. Sing Core takes less energy to produce the strongest, lightweight material. Whether the product is called a torsion box in the wood-working industry, a honeycomb panels in the aviation industry or a sandwich panel in the building industry, it’s all the same thing and they all function in the same way – it’s a composite material sandwiched with a lightweight core. There are many different core materials such as paper, aluminum even plastic honeycomb, but our Sing Honeycomb is a torsion box or sandwich core structured with a vertical grain core that takes less energy to produce from renewable resource to our finished honeycomb core that we’re proud to say is strongest, lightest weight core that is the most environmentally friendly composite product ever invented.
6 Recycled Our foam core has a recycled content of 20% and is 100% recyclable.
This is a Sing Overhead Garage Door Panel compared next to a typical steel overhead garage door panel. Same size and thickness but as you can see the steel panel buckles with only a few pounds put on it while the Sing Panel holds almost all of Inventor Peter Sings weight without any problem. *See Warranty
1-5 Sing Core Services
What Services Does Singcore Provide?
1 Standard Stock Items (sold by per sq ft or linear homes as Sing Eco Log and Sing logs) Please visit patented Sing product store, stock items are cut to size as Sing Sandwich panels and Sing Panels for you to create endless Sing products, such as all types of building materials, furniture ready for assembly (dresser, table, armoire, etc…) and including trade show panels, tiny houses and Sing log homes.
2. Special Order No matter how big the door or table, wall panel, large floor or wide plank floor and your true flatness requirement (for special order you may require the guarantee the flatness for your product at higher cost if it is extremely high end application). We could build a door to consider certain weight, strength, especially the flatness such as 16 ft tall door x 16 ft wide by even one inch thick or six inch thick within the target of your requirement (you will find out we might be the only company in the world that can offer you this special order service for any panel and post and beam made of Sing Core) for a broad spectrum of products for all types of industries.
3. Prototype Let us be part of your R and D team to use Sing technology to build an affordable lightweight, high strength and Eco-friendly products (there are hundreds of products applications could use Sing Core as a better alternative). All you need is to fill out our simple price quote form, describe the length, width, thickness and skin choice. We are offering a prototype discount for your new and innovative potential application. The money that you invest in your prototype will be fully refunded if you going to production mode and in exchange your success story and… Your creativity will make a better world. (*Please note It might be an adding fee for complicated or test cost for your further R and D Sing products . in addition of material cost.)
4. You Design, We Produce (OEM) Let Sing Core manufacture your products for your company, such as door and table substrate, lightweight wood, lightweight MDF or plywood. In all types of applications, Sing Core Products can replace lower quality, shorter lasting items at lower cost if order by truck load. You can be a leader in your industry (see part of our clients list that made the switch to patented Sing Core as an alternative to regular aluminum, steel, plywood, solid wood MDF) and as a top player in your industry we can Sing for you.
The Sing Core Business Opportunity
We offer: 1. Marketing of Sing Products 2. Production of Sing Products 3. Partner to Win the Bid
Weatherproof Water Tight Wood Door
For exterior applications Sing Core wood doors are not only built true flat and designed to stay flat for centuries but they can also be virtually impervious to extreme weather conditions remaining watertight and will not warp, bend or twist over time thanks to our patented new door technology.
Some care must be taken in the selection of materials and substrate to achieve the desired results of your weatherproof and water tight wood door that can include free lite opening cutouts for glass insertion and combined with true raised panel doors for unlimited design options.
Marine grade plywood is an excellent exterior surface material, and augmenting surface treatments for sealing from the elements is also suggested as part of the solution for your water tight or weather proof expectations.
Architects seek out Sing Core for problem-solving for doors that exceed the demand that can be met by other door manufacturers, and commonly provide custom solutions for blast doors, bulletproof applications, underwater usages and extreme weather doors including hurricane doors*.
The key to designing the right door, is by clearly defining your expectations, so that Sing Core can provide you with a door that meets and exceeds your specifications, and thereby can be covered by our limited lifetime guarantee for your specific application. See our Clients List to see our high-end friends that trust us for their problem solutions.
Raising the Bar for Exterior Doors
Exterior doors routinely breakdown over time, leading to expensive maintenance, repair of replacement, but Sing Core weather proof and water tight doors are designed to exceed the expectations that you have learned to settle for in the past.
Sing Core is an extremely resilient material and is resistant to deterioration and/or rot even when exposed to the elements untreated.
Even without coating, Sing Core sandwich panels outlast plywood, solid wood, MDF, and particle board. Plywood and engineered wood rot and crack because of the weak glue layers. Sing Core panels last because the patented core material keeps the panels flat through torsion box technology, and therefore doesn’t allow the panel to crack, warp or twist.
As an alternative to weatherproof and watertight wood doors, Sing Aluminum and Fiberglass panels are ideal for outdoor applications for effective eco wood treatment.
- Insulated Walnut Door
- Teak
Applications -> Building Components -> Doors -> Weatherproof Water Tight
*Customer will need to perform lab tests to certify hurricane rating for local code compliance.
How to Finish
Sing Core is in the business of providing our clients with the best materials to accomplish the most complex high end solutions especially in terms of lightweight, high strength and economical.
Many clients come to us because they have heard that we make the best – insert and end product. And it is true that many of the best end products are made with Sing Core, it doesn’t necessarily mean that Sing Core created the end product.
In most cases, Sing Core supplies the high-end craftsmen, millworks and contractors with the base material to accomplish their objectives. The detail and finish-work is completed by someone else, and in some cases the end-user completed the finishing. In special circumstances, we can have your end product finished by our trusted third-party partners on your behalf.
To help those do-it-yourselfers in search of information on how to finish your panels, we offer this simple DIY guide for finishing ideas.
How To Paint steel, Aluminum, Plastic, and Acrylic
This guide will cover prepping and painting of steel, aluminum, plastic, and acrylic plus more. I’m sure some people will think some of the steps are not necessary and quite extensive compared to some guides. Yes, this may be true but I am writing this guide to help get a quality finish from your case, not something that looks like the neighbor painted in his homemade cardboard paint booth with a 99 cent can of paint from the dollar store… Click to View
Panel Anchors and Fasteners
Panel Accessories
Panel Anchor
PYI Floor Anchors are designed and engineered to secure floorboards or lock hinged panels. Made out of 316L stainless steel, they will not corrode, discolor with age or damage the wood surface. The Floor Anchor safely holds 500 lbs per unit. The PYI Floor Anchors meet ISAF (formerly ORL) requirements for offshore boats (category 2.03).
The opening mechanism is a simple bayonet style, with ¼ turn lock and release that will not loosen with age. It can be opened or closed by either a coin or a flat head screwdriver. The 11-FA0-34 is suitable for ½” to ¾” thick floorboards and the 11-FA1-00 is for 7/8″ to 1 ¼” thick floorboards.
Panel Fastener
Poppit – the simple and discrete Panel Fastener. Poppit saves time, allowing panels to be installed without drilling. Bonded to the back of a panel the Poppit is also discrete. A panel installed with Poppit can be demounted and remounted with perfect alignment every time. Poppit is very versatile. Available in large and small sizes, Poppit can be used in different quantities to match panel weights and sizes.
Corrosion-Free Composite Inserts for use with honeycomb sandwich panels. Inserts are a type of fastener, which create attachment points in honeycomb sandwich panels. Marketing Masters’ corrosion-free composite inserts are designed for use in a wide variety of industries and applications. In everything from aircraft and automobiles, to building construction projects and much, much more.
Marine Accessories
PYI’s OEM Floor Anchors are the perfect solution for securing floor boards up to ¾” thick. It is very important that these floor boards be secured down. After installation you are left with an aesthetically pleasing finish since the anchors are flush mounted and made of Stainless Steel so no worry of rusting. Once installed all you need to open the PYI OEM floor anchor is a coin or picket knife.
Aerospace Accessories
Alcoa Fastening Systems Aerospace
Alcoa Fastening Systems has built its reputation through a commitment to provide ingenious solutions to complex fastening requirements. Its renowned line of quick and easy access products, available in both unified and metric sizes, includes what have become industry standards.
Aerospace Pins and Fasteners. Specializing in the manufacture of sophisticated fasteners and multi-component fastening systems and devices, Aerospace Pins and Fasteners can be used in numerous applications including, commercial aerospace, military aircraft and land vehicles. The types of products manufactured include: Quick Release Pins, Latches and Keeper Assemblies, Self-Retaining Bolts, Struts, Adjustable Diameter Bolts, Structural Panel Fasteners
Fastener Innovation Technology panel fasteners are designed to provide quick and easy access to aircraft work areas protected by skin panels. Used on avionics enclosures, aircraft panels, and other areas, captive screws are used to close and tighten the covers of access holes, and in situations where the loss of a screw would cause equipment damage or more dire consequences. Quick operation and exceptionally high cycle life.
Panel Connectors
Type 1 and type 2 latches and receivers securely fasten all manner of items. Sample applications include latching: partitions, trade show exhibits; windows; hinged and sliding doors; displays; store fixtures; cases; storm shutters; theatrical scenery; modular assemblies; paneling; electrical enclosures; equipment shrouds; sectional furniture, exhibits, counters, bars, flooring; coffin sealing; truck camper tiedown; tractor hoods; inline butt joints; multiple panels and variable angles; thin and very thin panels; T unions and corners; and more.
Our “Best in the Industry” panel lock simplifies exhibit assembly for reduced set up costs. Top quality all steel construction that’s made to stand up to repeated usage and can be used for all types of joints. Available for 1 1/2″ to 2 1/16″ panels.
Kason 1151 Slab Foam Panel Fastener. Build insulated panels without costly tooling. Minimize expensive production equipment when you build panels with Styrofoam, styrene bead board, or urethane board stock. Combine Kason slab fasteners with 3″ (76.2 mm), 4″ (101.6 mm) or 6″ (152.4 mm) foam board to produce lightweight, prefabricated insulated panels. Fasteners are grooved to assure that mating panels can be easily aligned on the job site. Use No.1151 fastener set with slab foam panels when no gasket is required between panels. Provides a firm metal-to-metal and plastic-to-plastic seal. Where gasketed joints are required, use No. 1152
In-Slab Foam Panel Fasteners. Unbreakable ABS housing, zinc plated heavy gauge steel hook and pin. Permanently attached hook and strike insures integrity and can be activated time and time again. For use with 4” (102mm) non-gasketed panels. Economical. Also panel fasteners in Models available for all types of cold room construction with all-steel cam for reliable locking/unlocking performance.
Sing Door Core
Applications -> Building Components -> Doors -> Sing Door Core
What is Sing Door Core?
- It is the patented foundation of all Sing Doors
- May be the core of true green revolution, if you believe in
- the renewable structure of Sing Door Core
- saving energy
- lightweight
- high-strength
- affordable
Sing Core is based on torsion box technology that has been used in the wood working trade for thousands of years, and is often compared to lightweight core, honeycomb core and other composite building materials in the industry. It is also compared to SIP (structural insulated panels) with the exception that structural insulated panels actually do not have the structural grids that are necessary for strength, making SIP less than 10% the strength of Sing Core.
- dimension: 12 inch x 48 inch to 4 ft x 8 ft
- thickness from 1/2 inch to 6 inch.
See More information on: Sing Core
Compare to Other Types of Door Core
The most popular core material used in retail doors is paper core also known as cardboard core and honeycomb core. The most attractive feature of paper core is that it is light weight, nearly as lightweight as hollow core, with very little added strength. These lightweight doors are often used in apartment buildings and housing units because they are lightweight and less likely to injure children in door-related accidents. The downside is that there is no structural integrity and it is not long before the door fails due to warp, bend or twist. Paper core doors also have no insulative or sound-deadening qualities and are fairly easy to damage as it does not take much to puncture, crack or break a paper core door.
Foam Door Core
The next most popular core used in retail doors is foam core. While still yielding a lightweight door, much like the paper core, it also does not have any strength. Foam has a very low compression strength (+/- 10 PSI) resulting in high failure rates, and will not remain straight as the only strength in the foam core door is provided by the exterior skin material. To achieve strength, more heavy material must be added to the surface of the door, cancelling out the lightweightedness of the door. While a stronger foam core door may be extremely heavy due to reinforcement, the foam will offer some insulative value and limited sound deadening.
Particle Board Door Core
Particle board is the third-most popular core used in retail doors. Customer seeking a higher quality door than paper or foam core are often persuaded to purchase the particle board core door because it appears to be a real door, especially when compared to the lighter weight doors on the sales floor. The heaviness of the door implies that the door has strength in comparison to the less expensive paper or foam core doors; only much heavier, particle board doors do not offer much additional strength, and commonly fail over time (though it is harder to punch-through a particle board door than a paper or foam core door).
LVL Door Core
LVL door core is a reasonable solution for door core, as it consists of multiple layers of veneer bonded together to make a solid core material. The problems that result from LVL come from resulting in an extremely heavy door that will not survive changing temperatures very well over time. Though it does have some warp and twist resistance, failure is experience in the long term effects that lead to delamination. Once the lamination in the door’s interior begins to fail, the door will not function properly and may become unsightly.
Solid Wood Door Core
Solid wood core is expensive because it uses a large amount of precious natural resources and for traditional enthusiasts it is sought out for the sake of originality and/or trueness to nature, though it is not a responsible use of natural resources. Solid wood doors have no insulation or sound deadening qualities are heavy and have little or no structural integrity due to the nature of the characteristics of the natural grain. The solid wood doors often fail due to bend, warp, twist and will not be able to secure properly.
Balsa Wood Core
There are several advantages to using balsa wood as door core. Balsa wood is an excellent alternative to other types of core, because it is a natural organic product, but the problem is that it is in short supply making it a more expensive resource and does not fare well when exposed to water (acting like a sponge soaking up water and moisture). Also, since it is a natural wood grain source material, it is prone to warp, bend and twist, just like any other natural wood fiber door core.
Plastic Core
Plastic door core is a good upgrade from paper core in that it is still lightweight, is resistant to moisture but doesn’t offer any other benefits over paper core except for a minor increase of strength. Plastic core is still weak/unstable, non-insulated and can be damaged or will fail easily within a short lifespan.
About Doors
DOOR DIRECTORY
CONTENT | PRODUCT | APPLICATION | TRADES | EDUCATION | LINKS | OPPORTUNITY |
Products | Sing Core | Sliding Door | Home Owner | FAQ | Media | Door Reps |
Application | Sing Sandwich | Flush Door | Architect | How to | Video | Manufacturers |
Sing Panel | Panel Door | Contractor | Technical | Industry | ||
* Skin Options | French | Millwork | Core Types | Hardware | ||
Barn Door | Door Mfg | Veneer | ||||
Pivot Door | Design/Build | Laminate | ||||
Carriage | Veneer | Core Mfg | ||||
Sound Proof | Laminators | |||||
More Doors… |
The door is a moving structure used to block access, visibility and noise between two otherwise connected areas. The door as we know it is moving to the next level of high-performance, safety and security thanks to patented Sing Core.
This new door revolution is introducing a new evolution in door technology that delivers an insulated door that is true flat, lightweight, stronger than steel and Eco-friendly. Sing Core doors are the high-end solution used by the best millworks when it’s important to deliver the best door.
Enjoy the safety and security of a door that cannot be easily breached and is much safer for finger and limb injuries due to the lighter weight than conventional doors. Sing Core doors are available in any door configuration and/or size and available to all door manufacturers.
We supply those 3 products to door mfgs to build all type of door..see application of type of doors
We have a list of link which provide info all about door industry.
Sing Door Core Sing Sandwich panel for doorNo solid wood edge. Most common use with solid stile and rail as panel to build large size door at low cost.Core Size 2 x 2 inch 3 x 3 inch |
Sing Door PanelThe only wood based door could guarantee true flat under weather condition.Design unlimited door appearance. Click here to see design of Sing door. |
SIZE: less than 4 ft x 8 ftOversize Door Panel Over 9 ft wide (to avoid shipping problems we will build multi panels w/non-movement biscuit join.Length up to 50 ft.Thickness range from 3/4 in. to 6 in. |
Skin OptionsWood Base Skin plywood veneerWood Stave 1/8 in, 1/4 in, 3/8 in.Wood Species metal FRP Cement base |
Solid Wood Edge standard 1.5 inch on 4 sides or any custom solid woodLock Block 12 in. x 3 in. 30 inch from center on both sidesWindow or Lite Opening any size, shapes, at any location |
LINKSDoor hardware suppliers Sliding door hardware Carriage door hardwareVeneer and hardwood supplierPrehung doorMill work list |
Contents
Door Products
Sing Door Core
Sing Door Sandwich
Sing Door Panel
Door Applications
Single Leaf Door
Moulded Door
Plank and Batten Door
Ledged and Braced Door
Frame and Filled Door
Wicket Door
Bypass Door
Barn Door
Ledge and Brace Door
Door Alternatives
Rotating Door
Revolving Door
High Speed Door
Clean Room Door
Refrigeration / Cold Room Door
Blind Door
Gibb (Jib) Door
False Door
Invisible Door
Half Door
Dutch Door
Stable Door
Double Leaf Door
French Door
Garden Door
Rebated Door
Australian Door (double plywood swing doors)
Barn Door
Saloon Doors
Café Doors
Batwing Door
Bi-fold Doors
Garage Doors
Sectional Overhead Door
Roller (Tambour) Door
Roller Shutter
Specialized Doors
Impact Resistant Door
Weather-proof Watertight Wood Doors
Bulletproof Door
Blast Door
Trap Door
Pet Door
Sing Door Data
Door Frequently Asked Questions
Photo Galleries
How to Build
How We Build Our Doors (The Best Method)
How We Build Our Doors (The Second Best Method)
How to make a Sing Door with glass
Sliding Glass Doors & French Doors
Door Cores
Hollow Core
Lattice Core
Honeycomb Core
Corrugated Cardboard Core
Sing Core
Stave Core
Solid Core
Particle Board
Foam
Door Skins
Wood
Veneer
Plywood
HDF
MDF
Metal
Fiberglass
Vinyl
Door Sizes
Standard: 36” x 80”
Exterior and Passage: 2’ 6” to 3’ wide x 6’ 8” height
Closets: (vary)
Oversize / Large Door: 8′ + tall and/or 4′ + wide
Garage: 7’ to 8’ wide
Double-car: 16’ wide
Hinges
Standard
Bi-fold
Multi-fold
Door Handles
Doorknobs
Crash / Panic Bars
Pull Handle
Door Fasteners
Door Locks
Keyed
Bolt
Latchbolt
Deadbolt
Strike plate
Sliding Hardware
Sliding Door
Sliding Barn Door
Pocket Door
Wall Mount
Bypass
Multi-pass
Accessories
Door Closer
Door Opener
Door Damper
Door Knockers
Finger Plate
Letter Box / Mail Slot
Peephole
Door Safety
Door Stops
Door Guards
Off-site News, Tips and Techniques
How To Paint steel, Aluminum, Plastic, and Acrylic
This guide will cover prepping and painting of steel, aluminum, plastic, and acrylic plus more. I’m sure some people will think some of the steps are not necessary and quite extensive compared to some guides. Yes, this may be true but I am writing this guide to help get a quality finish from your case, not something that looks like the neighbor painted in his homemade cardboard paint booth with a 99 cent can of paint from the dollar store… Click to View