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Fiberglass FRP

 

Large Panel Flat Fiberglass Sliding Door

Sing Core is the revolutionary fiberglass (FRP) substrate that supersedes all other fiberglass reinforcement while being lightweight, stronger than steel and eco-friendly.

Working hand-in-hand with architects, designers, contractors and end-users, Sing Core FRP substrate helps to solve the structural challenges often associated with fiberglass-work, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

frp-fiberglass-panels

Applications include:

  • Aircraft
  • Bathrooms
  • Casts
  • Cladding
  • Displays
  • Doors
  • frp-fiberglass-sing-panelEquipment enclosures
  • Hot tubs
  • Marine
  • Pivot doors
  • Roof systems
  • Trade show tables
  • Water tanks
  • Walls
  • Weatherproofing

For more information see Sing FRP & Plastic

See also: FRP Specs (Glasliner) (.pdf)

sing fiberglass frp sandwich example

Sing-Core-Hurricane-Door-Exterior-Interior

Other Sing Core solutions can be found as other building materials.

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Ceramic

Sing Core is the revolutionary ceramic laminate substrate that supersedes all other ceramic reinforcement while being lightweight, stronger than steel and eco-friendly.

KONICA MINOLTA DIGITAL CAMERAWorking hand-in-hand with architects, designers, contractors and end-users, Sing Core ceramic substrate helps to solve the structural challenges often associated with ceramic-work including remaining true-flat, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Applications include:

  • Bathrooms
  • Ceramic tile floors
  • Commercial kitchens
  • Countertops
  • Doors
  • Floors
  • Laboratories
  • Marine
  • Pivot doors
  • Refrigeration floors
  • Saunas
  • Stair treads
  • Tables
  • Wall art
  • Walls

Our Sing composite ceramic skinned panels are ideal for use as fireproof doors. With the Sing Honeycomb as a substrate it will reduce the impact which is the major cause of cracking on ceramics. See our YouTube channel to see the unbreakable mirror video by Sing Honeycomb. This is the same principle that will keep ceramic panels strong.

Other Sing composite panel solutions can be found as other building materials.

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Concrete

Sing Core is the revolutionary concrete substrate that supersedes all other concrete reinforcement while being lightweight, stronger than steel and eco-friendly.

Working hand-in-hand with architects, designers, contractors and end-users, Sing Core concrete substrate helps to solve the structural challenges often associated with concrete-work, while maintaining the highest levels of structural integrity and minimizing construction and maintenance costs.

Applications include:

  • DSC_0240Blocks
  • Doors
  • Fence
  • Floor substrate
  • Footings
  • Foundations
  • Parking/garage
  • Lofts
  • Marine
  • Pivot doors
  • Posts
  • Tile floors
  • Refrigeration floors
  • Roof systems
  • Art & sculptures
  • Stairs
  • Structures
  • Walls

sing-core-floor-in-temperature-controlled-refrigeration

Other Sing Core concrete solutions include cement board applications.

concrete

 

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True Flat Oversize Doors

Applications -> Building Components -> Doors -> True Flat Oversize Doors
Sing Core 37 foot tall true flat doors

Sing Core 37 foot tall true flat doors

We guarantee that we are the only company in the world that can deliver true flat oversize doors that meet your expectations, if you desire a true flat solution, especially in the large, oversize door.

True flat technology is based on expertise in building any big door that can be guaranteed true flat and stay flat. This composite science includes the proper proportions of Sing Core, aluminum and/or other materials and bonding agents based on your requirements or specifications. In this way each big Sing door is a work of art.

One of the biggest challenges we see from designers and developers is that of the oversize door. Sure, anyone could make an oversize door, but can you make one that is true flat, maintaining structural integrity over long spans? That’s where Sing Core shines.

3 Types of Oversize Doors

There are three types of oversize door solutions, and in terms of meeting or exceeding the needs of the most high-end clients in the world. Our specialty is solving the problems associated with large oversize doors, while maintaining true flatness under extreme circumstances is unheard of, Sing Core helps us achieve the results that no one else can and remain lightweight and Eco-friendly, too.

1. Large Oversize Wood Door

The large oversize wood door has been a challenge for centuries because regardless of your expectations or requirements, the very nature of wood itself will provide additional challenges for both designer and the design. Not until the invention of Sing Core has there been a perfect solution for the issues associated with large oversize wood doors. See more information on Large Oversize Wood Doors.

2. Large Oversize Aluminum Door

For more extreme oversize solutions the Sing Aluminum Door is the better solution, especially when doors are expected to remain true flat under varying conditions. Aluminum has certain attributes that help us reach and exceed the requirements of the most demanding high-end clients. See more information on Large Oversize Aluminum Doors.

3. Large Oversize Wood/Aluminum Composite

The best solution for battling the issue of oversize without compromising the look, feel, beauty and elegance of solid wood is to call in the specialists at Sing Core to help design the perfect solution to your strictest concerns and requirements. See more information on Large Oversize Wood/Aluminum Composite.

True Flat Guarantee premium certified true flat4. Large Oversize FRP Composite Door

If your large oversize door will be facing extreme weather conditions, temperature variations, or some other kind of added stress that might be above what would be considered normal exposure.

Every day someone finds the Sing Core solution.

For instance, when O.B. Williams needs a hundred oversize doors, that are guaranteed flat, who do they turn to? They call Sing Core to get the job done. Plus, you have all the advantages of patented Sing Core, with any appearance that you like i.e., aluminum or exotic wood grain finish…

In a hurry?

No problem. Sing Core can build your true-flat oversize doors for you in less than 3 days, even though our normal turnaround is 2 to 6 weeks.

Sing Core’s got your back.

We make you look good.

When your client demands only the best… You can confidently use Sing Core as your resource, because when it comes to oversize, true flat, nothing else even comes close.

Any look you desire…

13 foot lightweight panel strength peter sing coreOversize Sing Core doors can achieve any exterior surface your customer desires, including (but not limited to) any wood species you customer desires, concrete, fiberglass, aluminum, stainless steel, fire-resistant Magnesium Oxide (MgO) Board, bullet-proof Kevlar, etc…

How do we do it?

Oversize and true flat is a challenge that we take on every day. We know the perfect combination of patented sing core and aluminum, to maintain light weight, superior strength and true flat construction.

This is how we build sustainable, high-end, true flat doors consistently and guaranteed for ten years.

 

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Sing Timber

What is Sing Timber?

Sing Timber is a large mass of wood that can be milled to any specification. Its versatility is exemplified by wood shops who saw the large timber masses in more specific smaller planks as needed. Sing Timber can come in 12 inches wide by 12 inches tall and 96 inches in length, or you can get it already cut-to-order as Sing Hardwood.

Sing Timber can be broken down into any thickness and width, to create your own wood plank. You do not have to inventory all size of plank just by sawing Sing Timber to the desired thickness. You can slice the Sing Timber to any desired width, all you have to do is to seal the deal by gluing an exterior skin on the fresh sawed side to finish your new plank.

How Can I Use Sing Timber?

Sing Timber is manufactured with a heart of Sing Core,  coverd with exterior skins on at least two sides form a large box like timber mass. It  can be sawed horizontally, sanded and glued to form a smaller wood plank. It will create any dimensional wood and it cabn be covered any hardwood species, metal, plastic or even cement to create a new generation of ulitmate lightweight, high strength products.

Sing Timber is Better than Hardwood

Sing Timber’s Sing Core makes this the only hardwood material that is better than hardwood, for a integrous building material that is just a beautiful as solid natural hardwood with far superior structural integrity.

Sing Timber’s high-strength is due to Sing Core that is less expensive than solid hardwood. When Sing Timber is produced, the energy savings are impressive, as the actual production process uses less energy, man hours and equipment usage and produces little or no waste. Sing Timber is also sonstructed of low cost, renewable natural wood fiber and recycled EPS foam. Patented Sing Core is many times stronger than most of the core materials used in modern aircraft with much less weight and a fraction of the cost of core used in the aircraft industry. The cost can be less than 10% of the inefficient core used in aircraft design.

Compare other type of honeycomb or core materials , sing core is the only core physically and cost effective to build Sing timer which will turn to hundreds of different products for many industries.

How does Sing Timber work?

Simply stated, Sing Timber can be used as any regular lumber, cut to fit your appropriate application, as in shelving, Or you could add a solid wood edge to enforce the strength and add fastening anchor point for mechanical fastening.

When working with Sing Timber with a router, be certain to attach wood strips to the area to be routed, as the exterior wood surface along the face is minimal.

Sing Timber is versatile

Our most popular format in Sing Timber is the 4×12 in 8- and or 10- foot lengths. It can be used as a stand-alone post and/or beam as is, or (here’s the exciting part) can be turned into so many different products for multiple applications. For example…

Sing 4×12 lumber can be easily sliced into alternate widths and thicknesses to suit your needs. No need to make multiple trips to the store to pick up the lumber you need, simply slice Sing Timber 4x12s into the size that you want on-site; Perfect for the millworker or ambitious do-it-yourselfer.

By sawing the sandwich panel cross the Sing core to form two pc of sing sandwich without skin on one side than add new skin or add new solid wood to build a two sandwich panel or two Sing panels at different thickness. Sing Timber is easily broken down into any dimension wood plank or hardwood. Sing Timber can be easily sliced to substitute for standard 2×4 lumber.

How Do You Add Hardwood Stave?

It is easy to add a sardwood stave to any cut or sawed section of Sing Timber.

Firstly, all you have to do is to sand the surface of your freshly-cut exposed Sing Core section of your plank.  Apply urethane glue or white glue to the smooth surface, then press. It’s that simple to turn a selection of Sing Timber into your own Sing Beam that is just as visually impressive as solid wood, but lighter weight and stronger than steel pound for pound.

Sing Timber is Strong and Straight

It is very hard to find straight hardwood without bowing, twisting or cracking.  Solid hardwood is heavy, and hard to work with.

Sing Timber is an eco-friendly solid wood composite material with a patented Sing Core interior that results in lumber that is straight and flat, unlike any other building material on the planet.

Sing Timber is also available pre-cut as Sing Hardwood.

 

 

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Door Blanks

Applications -> Building Components -> Doors -> Door Blanks

Yes, Sing Core does specialize in high-end, oversize, custom one-off doors that are fit for a King, adorning palaces and mansions around the world, but we make this technology available to homeowners and commercial applications by teaming up with local door and window manufacturers across the United States. Likely, we have a partner near you.

Door blanksSing Core provides patented standard Sing Core door blanks available to door manufacturers, wood workers, contractors and millworks for use in traditional construction projects. This makes the Sing Core technology available to the masses at affordable pricing, and helps to make and keep jobs in the USA, supporting more local economies, while making the world a better place.

Our local millwork partners can turn a standard-sized door blank into a one-of-a-kind work of art, that is not only beautiful, but let’s you enjoy all the benefits of Sing Core, like:

  • Lightweight
  • Eco-friendly
  • Durable
  • Stronger than steel
  • Insulated
  • Sound-deadening
  • 10 year true flat & structural guarantee
  • Less expensive to install
  • Less stress on hardware
  • Less maintenance

Metal Door BlanksOur wholesale door blanks are supplied to your discriminating door company for use in a wide variety of door applications. Depending on your ideas, limited only by your imagination, you can use this technology in nearly any style of door. Here are some examples of how your local door company might use this technology:

  • Entry doors
  • Bedroom doors
  • Metal doors
  • Pivot doors
  • Glass doors
  • Fire doors
  • Inside doors for homes
  • Dutch doors
  • French doors
  • Pre-hung doors
  • Carriage doors
  • Sliding doors
  • Bifold doors

ready-to-ship-eco-friendly-lightweight-sing-core-panelsAlthough the most popular doors in residential installations includes any wood species available, Sing Core door blanks are also available in almost any other material imaginable, including (but not limited to):

  • Concrete
  • Brick
  • Ceramic
  • Fiberglass
  • Aluminum
  • Stainless steel
  • Fire-resistant Magnesium Oxide (MgO) Board
  • Bullet-proof Kevlar
  • … and so much more

Basically, Sing Core door blanks are available in nearly any standard construction material, making the possibilities limited almost only by your imagination.

Sing Core is constantly on the look-out for better ways to serve the general populace, and aggressively seeking ways to allow others to enjoy the sustainable, eco-friendly benefits of this patented technology.

Please contact us, if you are interested in experiencing this advantage for yourself, and/or your community for a better life for all.

 

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Sing Core Strength

The Strongest Core Makes the Strongest Door

Our panels have the extreme strength to support large amounts of weight with little to no flex.

Sing Core has become known for our ability to produce panels that are exceptionally strong, yet light weight, warp-free, and more versatile than any other panel on the market.

Our panels have the extreme strength to support large amounts of weight with little to no flex.  There is no other door we know of that allows you to support multiple people without compromising the structure of the door.

True Flat 13 Feet Steel Door
Founder Peter Sing set out to improve the world with his revolutionary door core system

The secret ingredient in any Sing Core product is the extreme strength of the core material.  Peter Sing created the formula for the strongest and the straightest door core material which allows you to make panels that are super strong, super light weight, super, straight, visually appealing, and allows you to apply almost any skin, because the substrate is so structurally stable.

Our structure is so strong, 10 people can stand on this Sing Core made bench

Outperforming the competition

No other lightweight building material compares to patented and patent pending Sing Core.

The core is a comprised of natural wood grain fiber arranged in a honeycomb pattern tightly supported by eco-friendly, recyclable EPS foam, sandwiched between to skins consisting of nearly any building material completing the torsion box design.

We have extensively tested doors made with Singtech against competing doors.  The results were clear that our doors are able to withstand far more pressure compared to doors made by the competition.  

This creates a structurally sound material that has superior strength. Sing Core has been independently studied at Washington State University and concluded to be stronger than steel in strength tests.

This grown man can actually stand in the middle of this 12 foot span with merely one support on each side.  As you can see, there is practically zero flex on the panel with the weight of a full grown man.

Large Factory Sliding Door Strength Test
This huge panel is 12’ tall x 5’ wide x 3” thick, yet only weighs 121 pounds.

This short video demonstrates the extreme strength and lightweight attributes of our eco-friendly, sustainable material.

It is an example of a lightweight, nearly indestructible, modular collapsible table, featuring a guest appearance by Inventor, Peter Sing, and also includes a short furniture demonstration.

Genius, Master Inventor, Peter Sing

The Patented Sing Core material can host any exterior surface, like (but not limited to) concrete, ceramic, fiberglass, aluminum, stainless steel, fire-resistant Magnesium Oxide (MgO) Board, bullet-proof Kevlar, etc.

Sing Core is your only choice when it comes to substrate that is strong, light in weight, warp free, offers sound deadening capability, and guaranteed warp free for 50 years.  No other panel can do this!

   

Hammer Strength

Independently tested to be able to withstand force of up to 660 PSI, our panels are vying for the absolute top spot among the strongest of the strongest panels on the market.

When using a hammer on our doors to test them, you will see how strong they sound.  Try it for yourself.  

“Like solid steel.”


Peter Sing, Founder, Owner

Note: hitting our doors with hammers may void your guarantee.

 

Our Panels are Hand Made and Guaranteed

Certrified Professional Sing Panel

In this day of outsourcing and importing, very few products in America are truly hand made anymore.  American products are well known for their exceptional quality and precision.  Sing Core products are the pinnacle of that philosophy, bringing you top of the line panels that are 100% handmade in the USA, using materials that are nearly 100% sourced from America.

 

Sing Core is Proudly Made in America
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How to Make a Sing Door with Glass

Applications -> Building Components -> Doors -> Sing Glass Inserts

Patented Sing Door Methods

Sing American Doors are versatile and customizable. Every order is custom designed with the client’s project in mind. Each door is constructed using methods that specifically cater to our customers’ individual needs. We construct our doors using the following methods: pole barn grade, paint grade, wood grain grade, and plank grade.

How We Build Our Doors (The Best Method – Sing Torsion Box Panel Method)

This is how to build a 12 foot tall Sing American Door by using sing panels and cutting the light open and installing glass… ‏

Step 1 – Apply Glue to the Skin

Step 2 – Build Solid Wood Frame

Step 3 – Install the patented Sing honeycomb torsion box core & press on the skins.

Step 4 (optional) – Cut hole for window and prepare window trim.

Step 5 (optional) – Install glass and finish the door to desired look and function.

Step 6 – Install the door onto jam.

Whether you are looking for an interior door with glass or an exterior door with glass, even a steel entry door with glass or any other type 1 metal door with glass, you can be certain that your door with glass insert will outperform any other door with glass insert and method. When you care to have the best interior door with glass insert, your Sing American Door with glass panels is guaranteed to be the best affordable French door solution.

Method 2 – How We Build Our Doors (The Second Best Method – Stile Rail)

 

On the left are patented Sing honeycomb stile and rail. On the right is veneer (walnut) ready for gluing onto the patented Sing honeycomb stile and rail.

 

Apply glue to our patented Sing honeycomb stile and rail.

 

Press veneer to patented Sing honeycomb stile and rail. Most honeycomb panels cannot handle the high pressure and temperatures of the hot press, Sing honeycomb can.

 

Stile and Rail after the veneer has been pressed on.

 

See how straight the patented Sing honeycomb stile and rail are, yet they are still incredibly strong and lightweight.

 

Drill holes to accept dowels.

 

Doweled and glued.

 

Router out the end if hardware is to be installed

Stained and ready for glass and installation.

Pictures courtesy of Robert Shaw – www.robertshawmfg.com
Doors 8′ – 7″ tall

How to Buy

Sing Door Panels are easy to order (link). You may select panels of standard dimensions from our inventory, or you may order custom sizes and shapes. Please submit a Work Order by fax or email, and we will get back to you with a free quote within one business day. You only need to submit the length, width, thickness and quantity. Even if you have an unorthodox idea or a tight budget, give us a call. Our representatives will help devise an alternative solution tailored to your needs.

Sing Core allows you to design your own doors. Just add trim, paint, and hardware*. Exceptional pricing is available to distributors, manufacturers, and retailers
. Doors Pamphlet For Distributors

Yellow Sing Honeycomb Carriage Door

Door Panel Pricing

Simple Price/Order Process

Simple Price/Order Process


Sing Door Assembly  Sing Door Strength Demo