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Best Wood Veneer Substrate

One of the most unique design elements in contemporary architecture and design includes the use of wood veneer as an artistic outlet and creative expression as an alternative to solid wood. Doing so increases unique design characteristics exponentially, due to nearly unlimited matching options to create a one-of-a-kind wood grain Objet d’art as a feature presentation piece. Not only is wood veneer just as beautiful as solid wood, but it is a green approach to modern building and design due to the responsible use of natural wood grains.

High-end millworks who specialize in the most exclusive veneer work for the least cost inhibited clientele must have not only the artistic eye but have a keen sense of detail and a great deal of expertise to create one of these masterpieces flawlessly, and they have many methods that they use to assemble and manufacture the veneer while maintaining strength, precision, and to guarantee the overall performance over time for ultimate customer satisfaction.

Woodworkers who take on veneer projects must use a substrate to apply the veneer to. Particleboard and plywood are the most common for general use though they may not meet the needs of more discerning clients. Cabinet-grade plywood and MDO are considered upgrades to particleboard and standard-grade ply. And most upscale millworks prefer the smooth surface of MDF to adhere their veneer to.

When using thin veneers, the smallest imperfections in the substrate are magnified on the surface area, so most high-quality jobs are cross-banded for a more satisfactory and natural overall appearance.

In basic cabinetry and furniture making, these are reasonable solutions for substrate due to there being plenty of reinforcement and supporting structure throughout the piece.

Architects and designers who have experience with creating veneer art realize that there are limitations when using veneer designs when factoring in size. If a piece features a span greater than 8 feet in any direction, many challenges begin to arise when trying to manifest the artist’s vision in the real world.

The most common obstacles to creating large spanning veneer projects, like large doors or conference room tables, are heavy weight, decreased dimensional stability, and increase surface flaws.

Surface flaws become apparent anywhere there may be a seam in the substrate material. Carefully pre-finishing and treating the surface material will conceal the seams upon creation of the piece, but any movement in the piece may expose the seam which will become immediately apparent on the surface area and may lead to delamination of the surface material, resulting in product failure.

The country’s biggest and best veneer artists and architectural door manufacturers know that there is an alternative for veneer projects of large to massive size, and for their most important projects they specify Sing Core as the best wood veneer substrate.

The Best Wood Veneer Substrate

For years, since inventor Peter Sing introduced his patented Sing Core to millworks and high-end large door manufacturers, his veneer substrate has been the flawless answer to the questions and challenges facing architects and designers who have overcome the obstacles to long spanning veneer designs.

This unique hybrid composite core consists of a small (2 to 3 inch) metric torsion box made of vertical wood grain fiber, where the cell voids are filled with rigid foam sandwiched between smooth MDF faces for an incredibly lightweight and dimensionally stable high precision base for veneering.

Sing’s core is so substantial that it sports tolerances of +/- .006 in. and is guaranteed not to warp, bend twist, or otherwise fail (including delamination) for 50 years.

With such a high-precision non-warping substrate, seams will not fail due to movement, and the longevity of the beauty of your creation is preserved over time.

This is the answer that the millworks and veneer shops have been looking for to address the inherent problems associate with large spanning veneer projects for clients who demand the best and will not settle for less.

Therefore, Sing Core is considered the best veneer substrate in the world, and why it can be found inside the most expensive and oversized veneer artistry in multi-million-dollar estates, corporate and industrial projects, museums, and ultra-chic installations.

If your veneer project requires flawless excellence, high precision, and long fail-free service life, you should use the best veneer substrate, so that you and your clients can rest assured because there is Sing Core inside.

 

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Panel Carry


What Are Sing Honeycomb Panels?

Sing Honeycomb is a sandwich panel composite material with built in structural grids. Our grids are made of vertical grain renewable veneer wood fiber, and foam. We construct our Singcore in a fashion similar to torsion box technology most commonly found in the airplane industry. This technology is what allows our panels remain strong, lightweight, and flat without denting, cracking, and warping. See a comparison here. Inventor Peter Sing uses this torsion box technology, along with wood fiber and foam to create patented Sing Honeycomb: the incredibly strong, true flat, lightweight, renewable composite material of the future. Check out our products section to see a few different applications.

Sing Core cut away to see torsion box core Singcore Core Structure
The secret of the Sing Honeycomb panel is in the Singcore. Our Singcore utilizes torsion box sandwich core technology to ensure strength, and allow our product to be lightweight.
16' x11' factory door made with 6mm Luan Plywood Skins True Flat
Sing Honeycomb sandwich panels utilize torsion box strength technology in order to ensure flatness.
Vertical Grain Veneer is the heart of our core Vertical Grain Wood Fiber
The heart of soul of Sing Honeycomb is in our patented Singcore invention. The core utilizes renewable vertical grain wood fiber and foam, to create our strong, lightweight, composite material.
Sing Core factory doors are very strong Strength
Sing  Honeycomb is stronger than solid wood, plastic, metal, glass, brick, and  concrete in terms of lbs. per lbs comparison.
Sing Core factory doors are very light weight Lightweight
Sing Honeycomb sandwich panels are strong, flat, and lightweight. A  4’ x  8’ x 1 ½” panel with 1/8 “ Luan skins, and solid wood edging weighs in at about 55 lbs. A standard sheet of plywood weighs in at about 96 lbs.

Sinc Core panels are resistant to rot Rot Resistant
Even without coating, Sing Honeycomb sandwich panels outlast plywood, solid wood, MDF, and particle board. Plywood and engineered wood rot crack because of the weak glue layers. Sing Honeycomb panels last because underneath the skins lie Singcore, which keeps the panels flat through torsion box technology, and therefore doesn’t allow the panel to crack.

 

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Trade Show How to Build Moveable Walls

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What Are Sing Honeycomb Panels?

Sing Honeycomb is a sandwich panel composite material with built in structural grids. Our grids are made of vertical grain renewable veneer wood fiber, and foam. We construct our Singcore in a fashion similar to torsion box technology most commonly found in the airplane industry. This technology is what allows our panels remain strong, lightweight, and flat without denting, cracking, and warping. See a comparison here. Inventor Peter Sing uses this torsion box technology, along with wood fiber and foam to create patented Sing Honeycomb: the incredibly strong, true flat, lightweight, renewable composite material of the future. Check out our products section to see a few different applications.

Sing Core cut away to see torsion box core Singcore Core Structure
The secret of the Sing Honeycomb panel is in the Singcore. Our Singcore utilizes torsion box sandwich core technology to ensure strength, and allow our product to be lightweight.
16' x11' factory door made with 6mm Luan Plywood Skins True Flat
Sing Honeycomb sandwich panels utilize torsion box strength technology in order to ensure flatness.
Vertical Grain Veneer is the heart of our core Vertical Grain Wood Fiber
The heart of soul of Sing Honeycomb is in our patented Singcore invention. The core utilizes renewable vertical grain wood fiber and foam, to create our strong, lightweight, composite material.
Sing Core factory doors are very strong Strength
Sing Honeycomb is stronger than solid wood, plastic, metal, glass, brick, and concrete in terms of lbs. per lbs comparison.
Sing Core factory doors are very light weight Lightweight
Sing Honeycomb sandwich panels are strong, flat, and lightweight. A 4’ x 8’ x 1 ½” panel with 1/8 “ Luan skins, and solid wood edging weighs in at about 55 lbs. A standard sheet of plywood weighs in at about 96 lbs.
Sinc Core panels are resistant to rot Rot Resistant
Even without coating, Sing Honeycomb sandwich panels outlast plywood, solid wood, MDF, and particle board. Plywood and engineered wood rot crack because of the weak glue layers. Sing Honeycomb panels last because underneath the skins lie Singcore, which keeps the panels flat through torsion box technology, and therefore doesn’t allow the panel to crack.
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Pricing Sheet

Pricing = Length + Width + Thickness + Skin

Simple pricing length width thickness skin selection lightweight high strength engineered plywood

Every Custom Sing Panel or Sing Post & Beam order can be broken down into 3 measurements: the length, width and thickness. Sing Panels are available in standard 4 ft. x 8 ft. x 1.5 inch thick and custom ordered Sing Panels (almost any size and thickness).

Select either Professional non-warp Sing Panels or Hot-Press-Ready, which can be hot pressed with veneer. Then choose your skin or surface material.

Note: Minimum Order $4,000. Price Quotes are valid for 15 days.

The estimate form below is only for Architects, Trade Professionals, and wholesale customers:

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