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Custom Door Skins

Custom Door Skins by Sing Core

Custom Door Skins Build your Way. Strong. Light. Straight.

Custom Door Skins let you design any door you want. And with Sing Core inside, your door stays flat, strong, and light. Because of this, architects, millworks, and contractors trust our panels for projects of every size. And yes, you can choose almost any skin you want.

To get pricing, visit our Estimate Page. It is fast. And it is easy.

Why Choose Custom Door Skins?

Custom Door Skins change the way doors perform. First, the skin sets the look. Then, the Sing Core inside gives you strength. And finally, the door stays lightweight, even at huge sizes. With Sing Core, your doors resist warping, denting, and twisting better than anything else.

So, your door lasts longer. And your project stays on budget.

Get your Custom Door Quote FAST!!!

Get your custom door quote fast with our easy estimate page. First, choose your size. Then, choose your skin. After that, send your details. As a result, you get the best price for your project. So, visit our estimate page now and start your door today.

Custom Door Skin Options

Below are the most popular Custom Door Skins. Every option works with Sing Core panels. And every panel can be made in almost any size.

1. Paint Grade Door Skins

Paint Grade skins are the most affordable. They are simple. But they are strong. And they are light. Because of this, they are perfect for builders who want a clean, smooth look. You can prime and paint them in any color.

2. Wood Veneer Door Skins

Wood Veneer skins create a rich, natural look. They are ideal for staining. And they offer a high-end finish. Even better, they stay flat because Sing Core supports them from within. Choose from many veneer species.

3. Solid Wood Plank Door Skins

Solid Wood Plank skins give a warm, real-wood feel. Yet they cost far less than thick solid-wood doors. These planks create a premium appearance while staying light. And therefore, they are great for extra-wide or tall doors.

4. Metal Door Skins (Steel or Aluminum)

Metal skins make ultra-strong doors. They are available in many thicknesses. And they can meet high fire ratings. You can even design bullet-resistant doors. Because Sing Core reduces weight, these metal panels stay easy to handle.

5. Fiberglass Door Skins (FRP)

Fiberglass skins are very durable. They resist weather. They resist dents. And they work indoors or outdoors. They are also low-maintenance, which makes them ideal for high-traffic areas.

6. Ceramic Door Skins

Ceramic skins are perfect for fire-rated and high-heat doors. And, thanks to the impact-absorbing Sing Core, they resist cracking better than standard ceramic panels. These skins offer both protection and style.

Why Custom Door Skins Work So Well with Sing Core

Every Custom Door Skin performs better with the Sing Core structure. The core is light. It is strong. It is stable. And as a result, your door stays straight for decades.

If the outer skin is ever damaged, you can repair it easily. The structure supports patching without sagging or distortion.

Door thickness ranges from 3/4 inch to no maximum thickness. Door sizes range from tiny cabinet doors to doors over 16 ft tall and 24 ft wide.

Door Types We Build

We use Custom Door Skins on four main structures:

  1. Solid Doors
    Best for doors up to 4 ft by 8 ft. Very strong.

  2. Barn-Style Multi-Panel Doors
    Large doors joined with strips or trim. Simple and affordable.

  3. Oversize Paint-Grade Doors
    Seamless construction using biscuit joints. Smooth. Stable. Ready for paint.

  4. Wood-Grain Veneer or Plank Doors
    The look of fine wood. The stability of Sing Core.

 

How to Order Custom Door Skins

Ordering is simple. First, choose your Custom Door Skin. Then choose your size. After that, send your dimensions. And finally, get your quote.

Because custom work varies, we price every panel by size and quantity. So, for fast pricing, visit our Estimate Page now.

Ready to Design Your Door?

Sing Core makes Custom Door Skins for every project. And with our lightweight, high-precision core, your door stays strong and straight for years.

Click below to get your estimate today.

Visit the Estimate Page

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Torsion Box

Torsion Box

 

Sing Core Torsion Box Panels

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

 

Sing Punch-Proof Doors

SINGCORE-The torsion box core makes it impossible to punch through and destroy.

 

torsion box, sandwich panel, honeycomb panel, lightweight panel
Punch proof Sing Core door.
Typical paper core door. (click to see more)

 

What door companies do not want you to know.

torsion box animationAs long as you cannot see the paper core hide inside the door, they will not change it to Sing core. Sing core does not cost not much more than core made of paper but is at least 49 times stronger.

Punch through a Sing door and you will break your hand. If you can manage to punch through a Sing core punch-proof door and don’t break your hand then you will get a free sing door from us.

The most common doors used in most homes are paper core doors. With one punch you can destroy one of these flims doors. Once the door is broken you will need to take it to a door shop to get if fixed or replaced and then take it back and install it. The cost is not only a door, it is how to dispose of it, take it in and out of the shop, build or replace the door and install it. Why not just buy a Sing door to begin with. Sing doors are not much more expensive than paper core doors when consider the life span and they are free. What is your time worth?

Stronger than Steel,

Lighter than Wood

Your door doesn’t have to be steel to be strong. Sing Honeycomb Doors are stronger, lighter and more stylish than steel and vinyl doors due to the torsion box core.

Sing Doors are more stable, insulated and lightweight than solid wood doors. The torsion box core holds the Sing Door Panel flat so that it willnot warp and sag like ordinary wood. A 16lb steel hammer will easily dent a steel or vinyl door, but not a Sing Door. Because Sing panels are efficient to produce, they are more affordable than solid wood doors.

Patented Sing Door Methods

Sing Honeycomb doors are versatile, and customizable. Even the technoly used to construct the door can cater to our customers’ individual needs.

To see more torsion box pictures and web sites visit the Google image galery.

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Dunnage

Products > SING CORE Dunnage and Storage Solutions

 

Dunnage

torsion box, sandwich panel, honeycomb panel, lightweight panel

SingCore cutaway.

The advantages of using SingCore blocks as dunnage and Sing panels for veneer and plywood holding trays:

The super-wide and lightweight super-strong and high compression strength SingCore blocks evenly distribute the weight and allow easy access for forklifts. This minimizes the opportunity for damaging high quality, expensive veneer, plywood, and other sheet goods.

Sing panels come 4 ft x 8 ft x 2.75 inches thick and will work with Sing dunnage to enhance product quality and make your factory happier.

You may purchase Sing panels to cut into the desired width of strips to use as Sing dunnage.

 

To order Sing panel products, fill out the order form, here.

 

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Tiny Index

Expires August 25th, 2017


Products > Tiny House

Tiny House Panels

Tiny House Mobile Small Home on Wheels

 

 

 

Photo Gallery   &   See our Folding Modular House Competition

 

Getting Started

Stronger than Steel, Lighter than Wood

The easiest method to build an insulated small house is by using patented Sing honeycomb panels!

Earth friendly living is the spirit of Tiny House dwelling. What better way to build Tiny Houses than with Sing Honeycomb Panels?

Sing Tiny House Sandwich Core Panels are great for wood sheds, living spaces, living off code, guest houses, ticket booths, pump houses, studios, disaster relief structures, utility sheds, playhouses, espresso stands and any other small building needs. They travel safely, construct quickly, and look beautiful.

Green

  • Recycled foam core
  • Renewable veneer
  • Formaldehyde free glue
  • Minimal carbon footprint
  • Insulation saves energy
  • Manufactured efficiently with minimal emissions

 

All in One

Our prefabricated panels and logs include insulation, framing and interior and exterior siding. Our thin sandwich panel walls give you more space inside your home. We replace the need for sheet rock, which weighs a ton. Sing helps you build your house simply and quickly, so you can start living.

  • Insulation
  • Siding
  • 2” thick panels

Simple and Quick

Sing Logs and Sandwich Panels are user friendly. They weigh less than a third as much as an equivalent slab of sheet rock, so you can easily and safely construction your home.

  • Fewer materials
  • Fewer steps
  • Lightweight

Strong and Stable

Sing Tiny Houses are structurally superior to traditional 2” x 6” framed structures because the glue we use for the sandwich panels covers the entire surface area and creates a stronger bond than nails ever could. This will save thousands of nails and over time will ensure the structural integrity of your Tiny House. Sing Honeycomb Panels have precision to within .007 of an inch. This means your Tiny House will be structurally sound and perfectly smooth. After years of expansion and contraction, nails settle, cracking your timber. The structural glue used with Sing Panels will not settle and cause warping over years. Help us to preserve the environment by using high quality, long lasting Sing Panels.

  • Compression strength up to 660psi
  • Resists dents and dings
  • Rigid and straight

Beauty

Sing Square Log Homes makes large sandwich panels (4’x8′ and 4’x10′), so your house will have fewer seams. The core is covered by any of a wide variety of skins from natural wood to metal, customized to suit your display style. From rustic to modern, Sing panels are made for your Tiny House!

We offer many skin choices*:

  • Aluminum
  • Marine Grade Plywood
  • Plywood
  • Douglas Fir
  • Birch/Luan
  • Cedar

*Specialty orders are available at a cost.

 

fs 3

Technical InfoFAQTestimonialsPrice & Order

 

Testimonial

Celina Dill Tiny House Blog

“Learning about Sing Panels completely changed the way I look at building.”

— Celina Dill, Tiny House Blogger

See pictures at her blog and in our gallery.

Yes, Sing Core does make the best reinforced structural insulated panels (RSIP) for use in Tiny House applications as walls, floors, ceilings and roofs. We have a huge desire to support the tiny house industry but be aware that we only offer Sing Panels for tiny house construction to professional distribution channels. Since we offer no support for our products (besides what is readily available via our web site). Our operation is not setup to sell our products to people in need of retail customer service. We suggest that you seek answers to any questions about how to use Sing panels by consulting with your engineer, architect, builder or contractor.

Note: We do occasionally offer products direct to the do it yourselfer, like Tiny House panel Kits or Tiny House Surplus Panels. Though we may provide you with the materials, we offer no how-to support to the DIY enthusiast except that which is available via our Tiny House FAQ (frequently asked questions) and other online resources.

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Flooring Index

3-1-2 Floors

Door | Floor | Walls

Click Here for More Applications

torsion box, sandwich panel, honeycomb panel, lightweight panel

For our customers who desire a more traditional look to their hardwood/laminate flooringis our plank flooring.  Our wood veneer features the best and most beautiful wood grainsand our planking system slips together flawlessly for a fit to rival any type of hardwood flooringsystem out there.  You can see that our flooring is more than just wood, it’s wood and insulation combinedto become one and then to become one with your home.  Strong, lightweight, insulation and sound deadening qualities especially useful for homes with more than 1 story to reduce the sound of walking upstairs.

Sing Floors are also available as Wide plank floorLarge floor panelsIce hocky and ice skating event floorStage floors and Temporary industrial floor

Sing Honeycomb Insulated, Engineered Flooring is the newest concept in flooring, by using our patented Sing Honeycomb product, we have made a flooring system that has insulation and flooring combined in one package.  Besides being incredibly strong, our flooring is lighter than hardwood flooring and other types of flooring such as oak and maple flooring you normally find at lumber stores, and better than the laminate flooring you find at those big box stores that sell you everything from a screw-driver to 5 gallons of paint. Keep in mind our patented torsion box flooring is completely made by hand.

 

Your Sing Honeycomb Insulated flooring can come with just about any kind of wood species you desire, you can choose the lengths of flooring you want from 8 to 10 feet long, and you can choose our 9″ wide plank or get the job done faster with our solid panel flooring in 4′ x 8′

(finished sizes are 47″ x 95″) sheets.

Pictured above and below: Sing Honeycomb Flooring panels for a NASA clean room.

 

 

Here photos of our solid panel flooring being installed.  Installation is quick and our flooringcan be cut in straight lines or angle cuts, it doesn’t matter and will still look beautiful.  Our flooringis also given 5 coats of polyurethane to maintain the wood color and protect it.

 

Our Sing Honeycomb Insulated flooring is available in assortedtypes of wood, colors, plank widths and lengths or in our convenient 4′ x 8′ panel flooring(finished size = 47″ x 95″)

 

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Ceiling Index

Products > SING CORE Ceilings

Ceilings

(Coffered Ceiling, Ceiling Cloud, Box Beam Ceiling, Tegular Ceiling)

 

torsion box, sandwich panel, honeycomb panel, lightweight panel

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

To order Sing panel products, fill out the order form, here.

Sing Ceiling Core

 

Sing Core is a veneer torsion box embedded in EPS foam. You can finish Sing Core with any load bearing facial material. In our core, we use the strongest material in the strongest form: vertical grain veneer! Our grid is stronger than other honeycomb sandwich cores because the veneer is arranged with the grain perpendicular to the skin.

Sing Ceiling Panel

 

Sing Panels come complete with solid wood edging sandwiched in between the skins.  Sing Panels and Beams are ready to distribute to consumers and businesses.  Sing Panels are ready to be stained or painted depending on order type. Just assemble, prepare, paint and enjoy.

Suspended ceiling cloud systems ceiling clouds acoustic lightweight high strength true flatCeiling Cloud Panels

Patented Sing Panels make the best cloud ceiling panels for that upscale appearance while featuring the specific attributes that makes Sing Core the stand out solution when designing your suspended ceiling cloud.

If you want your ceiling cloud systems to be lightweight, stronger than steel, with little or no deflection and enhancing your ceiling clouds acoustic properties due to sound deadening insulation, only Sing Core has the answer.

 

Panel Technical Properties

 

Weight: Honeycomb Core sandwich construction is used mostly in aviation. Our core can make panels weigh as little as 30% as much as solid wood panels. Go to our Price and Order page to use our panel weight estimation calculator.

Insulation value: The R-Value of Sing Honeycomb Core is 3.5-6.5, whereas that of solid wood ranges from .71-1.4.

Strength: Vertical grain veneer enables a 2”x4’x8’ Sing panel to withstand up to 600 lbs.

Long Straight Beam

Precision: Torsion Box structure is no longer a dream for the highly trained craftsman. Our endless I beam construction keeps the surface of our panels flatter than solid wood (within .007in!).

Fire Resistance: Level 2

Acclimatization:
Sing Honeycomb Panels acclimatizing; according to the type of the skin. Aluminum, metal, plastic skin, concrete, and ceramic skin will be delivered in perfectly straight condition without any acclimatizing, plywood, hardboard, and hpl because it will take much less time to acclimatize than mdf. The best way to acclimatize is stand panels on edge with 4” or more of equal spacing between each panel.

 

 

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Post Beam Index

Home -> Products -> Building Products -> Post & Beam
Education

Products

Technical

Media

Links

Pricing

 

Post & Beams

Post & Beam Gallery

torsion box, sandwich panel, honeycomb panel, lightweight panel

To order Sing panel products, fill out the order form, here.

Sing Post & Beam Core

Sing Core is a veneer torsion box embedded in EPS foam. You can finish Sing Core with any load bearing facial material. In our core, we use the strongest material in the strongest form: vertical grain veneer! Our grid is stronger than other honeycomb sandwich cores because the veneer is arranged with the grain perpendicular to the skin.

Sing Post & Beam Panel

Sing Panels come complete with solid wood edging sandwiched in between the skins.  Sing Panels and Beams are ready to distribute to consumers and businesses.  Sing Panels are ready to be stained or painted depending on order type. Just assemble, prepare, paint and enjoy.

Long Straight Beam
Weight: Honeycomb Core sandwich construction is used mostly in aviation. Our core can make panels weigh as little as 30% as much as solid wood panels. Go to our Price and Order page to use our panel weight estimation calculator.

 

Post and Beam Trade Show Display

The modular Sing Post and Beam Trade Show Display is likely the best improvement in economical Eco-friendly lightweight high strength modular trade show displays.






See: 8×8 Post and Beam Trade Show Display

Panel Technical Properties

 

Insulation value: The R-Value of Sing Honeycomb Core is 3.5-6.5, whereas that of solid wood ranges from .71-1.4.

Strength: Vertical grain veneer enables a 2”x4’x8’ Sing panel to withstand up to 600 lbs.

Precision: Torsion Box structure is no longer a dream for the highly trained craftsman. Our endless I beam construction keeps the surface of our panels flatter than solid wood (within .007in!).

Fire Resistance: Level 2

Acclimatization:
Sing Honeycomb Panels acclimatizing; according to the type of the skin. Aluminum, metal, plastic skin, concrete, and ceramic skin will be delivered in perfectly straight condition without any acclimatizing, plywood, hardboard, and hpl because it will take much less time to acclimatize than mdf. The best way to acclimatize is stand panels on edge with 4” or more of equal spacing between each panel.

 

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Fiberglass Index

Products > Fiberglass (FRP) & Plastic

SING CORE Fiberglass (FRP) & Plastic

 

Sing Core

The cut away of the Sing Core panel show the patented core that makes the difference. If you want the best panel or door available make sure you use Sing Core.

Patented Sing Honeycomb Fiberglass door (10' x 3' x 2.25")

Patented Sing Honeycomb Fiberglass door (10′ x 3′ x 2.25″). Ready for fiberglass edge banding.

 

Fiberglass French door

Lightweight, high strength finished fiberglass French door.

 

Deflection test, Sing Core

Deflection test of a finished fiberglass trailer deck.

Fiberglass trailer deck (13' x 6')

Fiberglass trailer deck (13′ x 6′). Very strong but lightweight.

underside of the fiberglass trailer deck

The underside of the fiberglass trailer deck.

 

Fiberglass water tank

Fiberglass water tank can be used for a hot tub, fish tank or even water storage.

 

7' x 3' fiberglass door

7′ x 3′ fiberglass door with blue gel coat.

 


Sing Door Strength Demo

 

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Pricing Sheet

Pricing = Length + Width + Thickness + Skin

Simple pricing length width thickness skin selection lightweight high strength engineered plywood

Every Custom Sing Panel or Sing Post & Beam order can be broken down into 3 measurements: the length, width and thickness. Sing Panels are available in standard 4 ft. x 8 ft. x 1.5 inch thick and custom ordered Sing Panels (almost any size and thickness).

Select either Professional non-warp Sing Panels or Hot-Press-Ready, which can be hot pressed with veneer. Then choose your skin or surface material.

Note: Minimum Order $4,000. Price Quotes are valid for 15 days.

The estimate form below is only for Architects, Trade Professionals, and wholesale customers:

Fill out my online form.