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Create The Best Doors with Windows Using Sing Core

Doors with windows in them offer a myriad of benefits, from enhancing natural light to improving aesthetics. However, designing and constructing such doors pose unique challenges. In this article, we will explore these challenges and discuss why Sing Core is the leading choice in the industry for creating custom doors with windows.

Structural Integrity and Stability

One of the primary challenges in manufacturing doors with windows lies in maintaining structural integrity and stability. The addition of a window weakens the door’s core, making it prone to warping, bending, or even breaking. Traditional materials like wood or metal struggle to address this issue effectively, leading to compromised durability.

Sing Core, on the other hand, employs a patented honeycomb core that utilizes torsion box construction. This design consists of high quality hardwood and industrial insulation in a perfectly crafted core that is unlike anything else on the market. The resulting core is lightweight yet incredibly strong, ensuring optimal stability and minimizing the risk of warping or bending. In addition, every Sing Core door comes with a 50 Year Warp-Free and Structural Guarantee, so you never have to worry about your door warping or failing on you.

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Insulation and Energy Efficiency

Windows inherently pose challenges to insulation and energy efficiency. They are susceptible to air leakage, resulting in increased energy consumption and decreased comfort levels. In addition, low end doors provide little to no insulation themselves, which compounds the issue. Maintaining a consistent temperature and preventing drafts is crucial in achieving energy-efficient doors with windows.

Sing Core’s composite core technology excels in insulation properties. Its honeycomb structure provides an exceptional thermal barrier, significantly reducing heat transfer and air leakage. This insulation prowess helps maintain desired indoor temperatures, resulting in reduced energy costs and enhanced comfort.

Acoustic Performance

Another challenge faced in creating doors with windows is maintaining acoustic performance. Noise transmission through the window can disrupt privacy, productivity, and overall tranquility. Traditional doors often struggle to provide adequate sound insulation, especially when windows are incorporated.

Sing Core’s unique construction offers remarkable sound deadening properties. The combination of its core and the high-quality materials creates a barrier that effectively absorbs sound vibrations. While a glass window will lessen the sound reduction in general, improving this quality throughout the rest of the door improves the overall effect compared to traditional materials. This superior acoustic performance helps maintain quiet and peaceful environments, making Sing Core doors with windows ideal for offices, bedrooms, or any space that requires noise control.

Design Flexibility

Crafting doors with windows also involves the challenge of achieving design flexibility. Customization options are vital to match diverse architectural styles, interior aesthetics, and functional requirements. Balancing aesthetics, functionality, and structural integrity can be demanding.

Sing Core doors excel in offering design versatility, especially when integrating components into the surface such as a window. It can accommodate various window sizes and shapes, allowing for creative design possibilities. Whether it’s an expansive glass panel or a series of smaller windows, Sing Core’s composite core technology ensures the door’s stability and integrity, regardless of the chosen window configuration.

Conclusion

Crafting doors with windows presents unique challenges that require innovative solutions. Sing Core’s composite core technology provides the ideal answer, offering exceptional structural integrity, insulation, acoustic performance, and design flexibility. With Sing Core, manufacturers and consumers can enjoy the benefits of doors with windows without compromising on quality or durability.

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Overcoming the Challenges of Custom Shaped Doors

Doors are not just functional elements in our homes and buildings; they are also essential design features that add character and aesthetic appeal. As architectural styles evolve and become more intricate, the demand for uniquely shaped doors has increased. However, crafting such doors presents a multitude of challenges for manufacturers. In this article, we will explore the difficulties of making shaped doors and how Sing Core can overcome these challenges.

Complex Shapes and Structural Integrity

One of the primary challenges in creating shaped doors is maintaining structural integrity while accommodating intricate designs. Traditional door materials such as solid wood or fiberglass often struggle to retain their shape and stability when subjected to unusual configurations. As a result, manufacturers face limitations in terms of design possibilities.

Sing Core, on the other hand, does no have these limitations. Composed of a lightweight yet incredibly strong honeycomb core, Sing Core has remarkable stability, even in complex shapes. Its unique construction incorporates a torsion box grid structure that ensures optimal strength, rigidity, and dimensional stability. This characteristic allows for the creation of doors with elaborate curves, arches, and other non-standard shapes.

Weight and Handling Issues

Another significant challenge in crafting shaped doors lies in their weight and the subsequent handling difficulties. Traditional materials used for door construction, such as solid wood or metal, can be heavy and unwieldy. This poses challenges during installation, transportation, and everyday use.

Sing Core panels address this issue by being exceptionally lightweight while maintaining their structural integrity. By utilizing a combination of advanced composite materials and a honeycomb grid core, Sing Core achieves an impressive strength-to-weight ratio. As a result, shaped doors made with Sing Core are significantly lighter than their traditional counterparts, making them easier to handle and reducing strain during installation.

Warping and Moisture Resistance

Traditional doors, especially those made of solid wood, are prone to warping and distortion when exposed to fluctuations in temperature and humidity. This is a persistent challenge for shaped doors, as the irregular surfaces and edges increase the potential for warping.

Sing Core panels, however, are guaranteed to be warp-free. Their high quality design and strong core eliminates the risk of warping and distortion. The honeycomb core of Sing Core also plays a vital role in maintaining dimensional stability over time. This ensures that shaped doors retain their intended form, even in challenging environmental conditions. In addition, all Sing Core panels come with a 50 Year Warp-Free and Structural Guarantee, so you can trust our panels to hold strong for many years to come.

Precision and Customization

Crafting shaped doors requires precise measurements, intricate detailing, and customization to meet specific design requirements. Traditional manufacturing methods often struggle to achieve the necessary precision, leading to inconsistencies and compromises in the final product.

Sing Core panels can be completely customized and are made with the necessary precision to meet the unique specifications of any design. This level of customization allows for the creation of truly one-of-a-kind shaped doors that fulfill the vision of architects, designers, and homeowners.

Conclusion

The challenges of creating shaped doors are significant, but with Sing Core, the industry has found a game-changing solution. By combining remarkable strength, lightweight construction, warp resistance, and precise customization capabilities, Sing Core panels enable the production of stunning shaped doors that were once thought to be impractical or unattainable. As architectural designs continue to push boundaries, Sing Core proves to be an invaluable asset in meeting the demands of modern construction and design, revolutionizing the industry in the process.

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Large Doors by Sing Core

We often mention how amazing Sing Core is for making large, or even massive doors. However, what kind of claim would that be if we couldn’t back it up with proof? In this article we will go over three amazing and massive doors that were made possible by Sing Core, as well as why Sing Core panels are the best, and often the only choice to make large doors possible.

Laserfiche Dual Sliding Doors

The first example of large doors we’ll cover is a set of two sliding doors made for the Laserfiche headquarters in California. The largest of these doors is 102 inches tall by 118 inches wide, or 8.5 feet tall by 9.8 feet wide. The designers and installation crew did an amazing job with these beautiful doors, especially given their unique case of closing off the corner of the room as opposed to a more traditional sliding door setup. You can read more about this project here.

University of Idaho Arena Door

Another recent project that yielded a massive and gorgeous door was this crowd control door for the Idaho Central Arena. This large door measures in at 89.5 inches tall and 120.5 inches wide, or approximately 7.5 feet tall by 10 feet wide. This door acts as both an access point and a traffic control mechanism. When closed, this door simply seals off an area, but by opening it and positioning it as desired, you can divert the massive crowds within the arena onto a new route. Due to its use in a high traffic area, it also needs to be more sturdy and durable than a traditional door, which was made easy with Sing Core. You can read more about this project here.

Giant Pink Door

Though we’ve shown this door off before, it simply can’t be left off of this list. It is a perfect example of a large custom door that simply would not have been possible without Sing Core. This door is 156 inches tall by 36 inches wide, or 13 feet tall by 3 feet wide. In addition to this door’s unique and massive size, it also needed one key feature of Sing Core panels: to be lightweight. This door, unlike most large doors, is mounted on hinges. Typically large doors use rollers or a pivot mechanism, however not this one. As such, it had to be incredibly lightweight for its size, as hinges are far more likely to bend, break, or otherwise develop problems if they are supporting a lot of weight. This door, like all Sing Core doors, is very light compared to traditional options, and yet sacrifices none of the strength.

There are many reasons why you may want to use Sing Core for your large doors, but ultimately what makes our product special is its superior strength, high quality, and low weight. In addition, our panels will never warp or bend, which large doors are especially prone to. Warping is a quick way to permanently ruin a door, but with Sing Core, you can rest easy knowing that it will never happen. In fact, we offer a 50 Year Warp-Free Guarantee as a testament to that fact.

Use Sing Core for your large custom doors, and witness the difference and ease as a result!

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How to Build a Sing Door

There is no doubt that Sing Core is responsible for the best doors in the world that can be built in any size for any functional purpose that can be guaranteed to not warp, bend, twist or otherwise fail for a full fifty years of regular use, even though Sing Core does not build doors.

Some individuals can be confused when they visit Sing Core and expect to just buy a pre-hung door that is the best door in the world, only to find that Sing Core does not actually make the door. Sing Doors are made of Sing Core, although we only supply the pre-configured base door material to achieve the results sought by the most demanding clients in the world.

Standard Size Sing Door Blanks

By popular demand SingCore introduces patented door core in economical and easy-to-use standard door width door blanks.

How does it Work?

In the real world, an architect, engineer, designer or the client conceives of the concept of their desired door. In many cases the high concept doors are problematic; some of them are large doors, which tend to fail due to their enormous size, while others may feature exotic materials that are susceptible to warp. Sing Core has the technology to create a lightweight substructure that is stronger than steel pound-for-pound and can be structurally guaranteed for 50 years under normal designed and manufactured use.

It might be helpful, for you to follow us on a journey through the making of a Sing Door.

A Day in the Life of a Sing Door

Door idea dream door concept any size any material any shape any design1 STARTS WITH THE DESIGN

The first step is the idea of the door, that beyond conceptual design is reduced to its most simplest form: The height, width, thickness of the door and the exterior material that is to be featured on the exposed surface(s) of the door.

Custom door design specifications sing core insulated torsion box door core2 SUBMIT TO SING CORE

The idea is then submitted via trade professional (possessing wholesale privileges) via our online quote request. The doors’ specifications are reviewed by our Non-warp True Flat Specialists, who can help determine what materials will be used inside the door to achieve the results expected by the end user.

If the client’s expectations include trouble-free high performance over a long life, the resulting design will be given special treatment resulting in a professional door base.

Exterior door guaranteed custom doors no door warp blank3 CREATION OF BASE DOOR

The resulting specifications are sent to Sing Core’s factory to custom assemble all the substructure components and composite materials necessary to achieve the results sought by the client.

This includes interior framing, insertion of Sing’s patented torsion box core material, solid inserts, lock blocks, fusion of other inner and surface materials plus any specified lite cutouts for installation of glass windows.

4 DOOR FINISHING

Exterior door handmade custom doors any size large door torsion box coreAfter the Sing Core factory has created the base door (door blank) it is sent to the door finisher; this could be a door manufacturer, custom millwork, industrial engineers or high end craftsperson specializing in ornate doors for elite consumers.

The door finisher applies the final finish to the door (trimming, edge routing, painting or other finish treatment), drilling, preparing the finished door for hardware and will likely install the glass (if specified, though sometimes this is done on site depending on the project).

The door finisher may (or may not) pre-hang the door (install all hardware and attach frame).

5 DOOR INSTALLATIONS

Then the door is packed up and sent to the job site, where the attending licensed contractor installs the final door.

Sing Crowd Manufacturing

In this sense, each and every Sing Door is a crowd manufactured project; it is a cooperative effort of many individuals from concept-to-installation, without whom no Sing Door would ever be made.

So, How Can I Get a Sing Door?

The process is simple; if you are a door company or qualify for a wholesale account, you deal directly with us, otherwise, you must seek out a professional anywhere within the Sing chain who will contact us and deal with us directly and they will partner with us by submitting your request to make sure you get the best door in the world custom-designed for the high performance that you demand.

If you are seeking out a Sing Door, we know who you are; you desire only the very best and will not settle for less and we are proud to be the only door partner in the world who can help to make you a door of any size using any material and meeting or exceeding your expectations, guaranteed.

Sing door blanks are created at our factory

Then they go to the door shop

Delivery to job site for installation

Non warp door blank for building non warping doors of any sizeYou could be one of the best door builders by outsourcing your OEM non warping door blanks.

Sing Core has served the building industry by providing the only Eco-friendly, insulated non-warp high-strength, lightweight door. Contractors who build Sing Homes (entire homes built of Sing products) want the added strength, stability, insulation and non-warping doors in all egress points for added safety and security.

First, we have to talk about what makes the best door in the world; it has to be:

1 Non Warp

Even the very challenging doors, large doors, sliding doors, pivot doors, all can be professional SingCore warp-free guaranteed for 50 years. The secret of the best door makers in the world is that they can use the Sing solution as their door’s base material to create a warp-free door, which is the best solution to the problem of warping doors, especially large doors which would otherwise be extremely prone to warp.

2 Lightweight, high strength, insulated and Eco friendly

The strongest lightweight door in the world is made with Sing Core inside. This revolutionary Eco-friendly building material is based on patented technology that is the best of old wood craftsmen’s technology (torsion box) and new composite technology (recycled rigid foam insulation) fused with advanced adhesives and enhanced with patent pending non-warp stiffeners. The result is an extremely lightweight panel that can span distances without deflection that has not been accomplished before in any affordable manner.

3 Easy to Install

Even the largest strongest sound deadening door can be installed in half an hour. This 500 pound Sing pivot door panel measures 10 ft. tall x 12 ft. wide x 3.5 inch thick and took less than half an hour to install in the Seattle Center for Architecture and Design.

Then, we will explain how to build the perfect door, step-by-step, showing the pictures of the entire process (even the most complicated French door, sliding door, pivot door, exterior door, etc…) with all types of skins/surface material.

How to build a patented Sing French door

Here’s how it’s done: Purchase a Sing door panel decide on custom lite cutout design and hire a pre-hung door company or millwork to install lite, hardware, sand and finish, then deliver the resulting door to your job site or customer.

Photo Tutorial

How to create lite openings for glass installation

How to Get Sing Core to Build Your Best Door

  1. Know what you want
    1. Have at least an idea or drawing of what you want your best door to look like
    2. Determine how many and what size of panels you will need for your door project
    3. Know what exterior material you want on your door panels
  2. Decide how you will manufacture your project
    1. Seek out a professional
      1. Door Manufacturer, Architect, Designer, Design/Build, General Contractor, Mill Work, etc…
        1. Give them your drawing, specifying Sing Core inside
        2. They will deal directly with us
  3. Congratulations!
    1. You are the proud owner of the most advanced door in the world that is
      1. Eco-friendly
      2. Lightweight
      3. High-strength
      4. Insulated
      5. High-performance (non-warping true flat doors, walls, furniture, etc…)
      6. Will last longer than anything made with any other material with these benefits

Mini Large Door Gallery

The size of the average non-warp guaranteed Sing door is 9 to 14 ft tall and/or 6 to 8 ft wide.

How to build a hinged door – How to build a non warp hinge door – How to build a sliding door slab with glass – How to build a pivot door panel – How to build a flush door – How to build a carriage door

 

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High Precision Doors

Foam-Panel-Interior-Structural-Torsion-Box-Sing-Core-RevealedSing High Precision Doors are a marked improvement in door development, design and implementation thanks to a newly invented Eco-friendly core material that is lightweight, insulated and stronger than steel pound for pound.

This new technology is revolutionizing the door industry especially in regards to large oversize doors. Architects, designers, mill works and door manufacturers all experience problems with doors that are larger than normal size.

Large doors present a variety of challenges in areas, like:

  1. choice of available materials
  2. lightweight doors are weak and tend to fail
  3. Copper-Doorheavy doors strain hardware and structure
  4. increased regular maintenance
  5. failure due to warping

Sing High Precision Doors solve all these issues with an Eco-friendly insulated solution.

How high precision are Sing High Precision Doors?

Sing High Precision doors are created with so much accuracy that the original door slabs are perfectly flat within .0006 inch accuracy.

After applying your desired composite materials and/or skin, your high precision door can be laser CNC machined for a perfectly flat surface, limited only by the accuracy of your CNC machine shop capabilities.

The Large Challenge

Certainly, you could use laser CNC cutting and engraving to machine nearly any door made of almost any commonly used door material for a flat result. The challenge comes from standing the door upright and expecting a degree of effective usefulness over time.

lightweight high strength engineered plywood for making large sliding doors aluminumWhy Large Doors Fail

The effects of gravity, varying degrees of moisture and/or atmospheric change, and the natural limitations of the characteristics of the building materials that comprise the door all contribute to its failure. This causes dissatisfaction for the end user, who has invested a great deal of expense in the design, manufacture and installation of this specialty large door.

Door warping is the number one problem for oversized doors that are otherwise enjoyed by the most discriminating end users.

The Disappointment

No one wants to spend that kind of money on a door that is going to warp, bend, twist, delaminate or compromise the structure or hardware with normal recommended use.

Now, here’s the exciting part…

Sing High Precision Doors can be guaranteed not to warp, bend twist or otherwise fail for 50 years!

large-lightweight-high-strength-garage-carriage-doorsImagine having a large door that can be installed that will not pave the way for repeated service calls over the life of the door.

Take a look at some of our clients who trust us with those difficult door challenges because they are the most reputable high performers in the industry who only deliver the highest marks in terms of customer satisfaction, especially now that they can deliver a fail-free large door that will not cause frustration for their client’s or their service departments. See clients List.

Highest Precision in Doors

true-flat-definition

Click Image for True Flat

high precision doors laser accuracyNo other building material can be guaranteed to maintain a true flat surface and milled with laser precision for long-term maintenance-free performance for 50 years. This is why you can find the growing demand for the Sing solution from beneath the sea (US Navy) to outer space (NASA) and everywhere in between.

The high precision Sing solution is not just for doors; turned flat these very same Sing Panels can become floors, tables, counter tops, ceilings and roofs. Turned on their sides, these patented panels become walls, moveable partitions or virtually any other type of application.