June 22, 2023 Ian Sage No Comments

Create The Best Doors with Windows Using Sing Core

Doors with windows in them offer a myriad of benefits, from enhancing natural light to improving aesthetics. However, designing and constructing such doors pose unique challenges. In this article, we will explore these challenges and discuss why Sing Core is the leading choice in the industry for creating custom doors with windows.

Structural Integrity and Stability

One of the primary challenges in manufacturing doors with windows lies in maintaining structural integrity and stability. The addition of a window weakens the door’s core, making it prone to warping, bending, or even breaking. Traditional materials like wood or metal struggle to address this issue effectively, leading to compromised durability.

Sing Core, on the other hand, employs a patented honeycomb core that utilizes torsion box construction. This design consists of high quality hardwood and industrial insulation in a perfectly crafted core that is unlike anything else on the market. The resulting core is lightweight yet incredibly strong, ensuring optimal stability and minimizing the risk of warping or bending. In addition, every Sing Core door comes with a 50 Year Warp-Free and Structural Guarantee, so you never have to worry about your door warping or failing on you.

Insulation and Energy Efficiency

Windows inherently pose challenges to insulation and energy efficiency. They are susceptible to air leakage, resulting in increased energy consumption and decreased comfort levels. In addition, low end doors provide little to no insulation themselves, which compounds the issue. Maintaining a consistent temperature and preventing drafts is crucial in achieving energy-efficient doors with windows.

Sing Core’s composite core technology excels in insulation properties. Its honeycomb structure provides an exceptional thermal barrier, significantly reducing heat transfer and air leakage. This insulation prowess helps maintain desired indoor temperatures, resulting in reduced energy costs and enhanced comfort.

Acoustic Performance

Another challenge faced in creating doors with windows is maintaining acoustic performance. Noise transmission through the window can disrupt privacy, productivity, and overall tranquility. Traditional doors often struggle to provide adequate sound insulation, especially when windows are incorporated.

Sing Core’s unique construction offers remarkable sound deadening properties. The combination of its core and the high-quality materials creates a barrier that effectively absorbs sound vibrations. While a glass window will lessen the sound reduction in general, improving this quality throughout the rest of the door improves the overall effect compared to traditional materials. This superior acoustic performance helps maintain quiet and peaceful environments, making Sing Core doors with windows ideal for offices, bedrooms, or any space that requires noise control.

Design Flexibility

Crafting doors with windows also involves the challenge of achieving design flexibility. Customization options are vital to match diverse architectural styles, interior aesthetics, and functional requirements. Balancing aesthetics, functionality, and structural integrity can be demanding.

Sing Core doors excel in offering design versatility, especially when integrating components into the surface such as a window. It can accommodate various window sizes and shapes, allowing for creative design possibilities. Whether it’s an expansive glass panel or a series of smaller windows, Sing Core’s composite core technology ensures the door’s stability and integrity, regardless of the chosen window configuration.

Conclusion

Crafting doors with windows presents unique challenges that require innovative solutions. Sing Core’s composite core technology provides the ideal answer, offering exceptional structural integrity, insulation, acoustic performance, and design flexibility. With Sing Core, manufacturers and consumers can enjoy the benefits of doors with windows without compromising on quality or durability.

June 20, 2023 Ian Sage No Comments

Lounge Room Door Made With Sing Core

Sing Core has been working with several universities regarding custom doors lately, such as with the University of Idaho and their arena door, the University of Alabama and a sorority house door, and now the University of Maryland with a custom sliding door for one of their lounges.

The University of Maryland worked with the brilliant people at USAM to get a large custom sliding door for their Heritage Community lounge room, and they reached out to Sing Core to make that work. Sing Core and USAM worked together to create a beautiful 3 piece modular sliding door. This door can separate into three panels along the sliding track, allowing for a custom setup to the walkway. It can also be completely opened and closed in order to really open up the area.

This large sliding door measures 168 inches wide by 120 inches tall, and is 2 inches thick. It contained splines to stiffen the panels and further improve the structural integrity, as well as a Formica finishing panel to give it that gorgeous end result. The door parts slide along an upper rail, which provides smooth and reliable operation.

This lounge room is in Pyon-Chen hall, one of two areas that make up the Heritage Community at UMD. It is a multipurpose location, intended to suit all sorts of recreational and student needs. Due to the location, the unique modular aspect, and the traffic, the designers of this door needed to make sure they got a high quality, durable, and long lasting product. That is why they went with Sing Core, and we are honored that they did!

Sing Core panels have many benefits over traditional door making methods, but there are three main ones that relate to a project like this: strength and durability, weight, and lifespan.

Sing Core doors are incredibly strong and durable, though surprisingly lightweight. This is possible due to the patented honeycomb core used within every Sing Core door. This honeycomb core provides exceptional strength and impact resistance, while also remaining amazingly lightweight. Where a traditional door panel may take several people to haul and install, most Sing Core panels can be carried by only two people, and even one if the panel is sized right.

The patented core and high grade materials used also give our doors outstanding durability, preventing many of the damages that would otherwise leave a door ugly or unusable. Especially being in a high-traffic area such as a university lounge room, durability, impact resistance, and longevity are vital. Heavy traffic walkways can see increased damage to the doors and walls around them. Sing Core doors aren’t easily damaged, and if they do receive a ding or scratch, they are easy to repair. In addition, all Sing Core panels are guaranteed to be warp-free for 50 years, which is unheard of in the door market. Warped doors are a massive problem, and unfortunately, many doors can eventually warp, regardless of the care put into making them. Sing Core doors, however, are guaranteed to never warp, and that is all thanks to the unique construction used to make them.

Sing Core is thrilled to have had the chance to work on this amazing project. Thanks again to the University of Maryland and the talented design and installation teams, as this would not have been possible without them.

If you have a large custom door project you’re working on, don’t hesitate to contact Sing Core for a quote!

June 12, 2023 Ian Sage No Comments

Overcoming the Challenges of Custom Shaped Doors

Doors are not just functional elements in our homes and buildings; they are also essential design features that add character and aesthetic appeal. As architectural styles evolve and become more intricate, the demand for uniquely shaped doors has increased. However, crafting such doors presents a multitude of challenges for manufacturers. In this article, we will explore the difficulties of making shaped doors and how Sing Core can overcome these challenges.

Complex Shapes and Structural Integrity

One of the primary challenges in creating shaped doors is maintaining structural integrity while accommodating intricate designs. Traditional door materials such as solid wood or fiberglass often struggle to retain their shape and stability when subjected to unusual configurations. As a result, manufacturers face limitations in terms of design possibilities.

Sing Core, on the other hand, does no have these limitations. Composed of a lightweight yet incredibly strong honeycomb core, Sing Core has remarkable stability, even in complex shapes. Its unique construction incorporates a torsion box grid structure that ensures optimal strength, rigidity, and dimensional stability. This characteristic allows for the creation of doors with elaborate curves, arches, and other non-standard shapes.

Weight and Handling Issues

Another significant challenge in crafting shaped doors lies in their weight and the subsequent handling difficulties. Traditional materials used for door construction, such as solid wood or metal, can be heavy and unwieldy. This poses challenges during installation, transportation, and everyday use.

Sing Core panels address this issue by being exceptionally lightweight while maintaining their structural integrity. By utilizing a combination of advanced composite materials and a honeycomb grid core, Sing Core achieves an impressive strength-to-weight ratio. As a result, shaped doors made with Sing Core are significantly lighter than their traditional counterparts, making them easier to handle and reducing strain during installation.

Warping and Moisture Resistance

Traditional doors, especially those made of solid wood, are prone to warping and distortion when exposed to fluctuations in temperature and humidity. This is a persistent challenge for shaped doors, as the irregular surfaces and edges increase the potential for warping.

Sing Core panels, however, are guaranteed to be warp-free. Their high quality design and strong core eliminates the risk of warping and distortion. The honeycomb core of Sing Core also plays a vital role in maintaining dimensional stability over time. This ensures that shaped doors retain their intended form, even in challenging environmental conditions. In addition, all Sing Core panels come with a 50 Year Warp-Free and Structural Guarantee, so you can trust our panels to hold strong for many years to come.

Precision and Customization

Crafting shaped doors requires precise measurements, intricate detailing, and customization to meet specific design requirements. Traditional manufacturing methods often struggle to achieve the necessary precision, leading to inconsistencies and compromises in the final product.

Sing Core panels can be completely customized and are made with the necessary precision to meet the unique specifications of any design. This level of customization allows for the creation of truly one-of-a-kind shaped doors that fulfill the vision of architects, designers, and homeowners.

Conclusion

The challenges of creating shaped doors are significant, but with Sing Core, the industry has found a game-changing solution. By combining remarkable strength, lightweight construction, warp resistance, and precise customization capabilities, Sing Core panels enable the production of stunning shaped doors that were once thought to be impractical or unattainable. As architectural designs continue to push boundaries, Sing Core proves to be an invaluable asset in meeting the demands of modern construction and design, revolutionizing the industry in the process.

June 6, 2023 Ian Sage No Comments

Improve Your Client’s Business Space with Sing Core

In the realm of architecture and design, the pursuit of innovation and efficiency is paramount. To cater to the evolving needs of modern businesses, architects are constantly seeking ways to upgrade office spaces, enhancing functionality, aesthetics, and overall productivity. One useful material in this aspect is Sing Core, a revolutionary material that offers unparalleled versatility and durability. In this article, we will explore how architects can harness the power of Sing Core to upgrade their business clients’ offices, creating spaces that inspire and support success.

Reinventing Interior Layouts

One of the primary challenges architects face when upgrading office spaces is modifying existing layouts to accommodate changing requirements. With Sing Core, architects gain the freedom to redefine interior spaces effortlessly. This lightweight yet incredibly strong material can be used to create movable walls, partitions, and modular systems. By leveraging the flexibility of Sing Core, architects can transform large open areas into smaller workstations or meeting rooms, ensuring optimal space utilization and privacy while maintaining a seamless and aesthetically pleasing environment.

Enhancing Acoustic Performance

Noise pollution can significantly impact employee focus and productivity. Architects can utilize Sing Core to address acoustic challenges and create a serene and productive work atmosphere. Sing Core’s unique construction, featuring an insulated honeycomb core, acts as a sound barrier, effectively reducing noise transmission between different areas of the office. By incorporating Sing Core panels into doors, walls, or other office components, architects can design spaces that promote concentration and collaboration, ultimately benefiting the overall performance of the business.

Creating Inviting Reception Areas

A welcoming and visually striking reception area leaves a lasting impression on clients and visitors. Sing Core can help architects elevate the design of these crucial spaces. With the variety of options and customizability, architects can utilize Sing Core to make beautiful entryways and doors, awe inspiring structures, and more. The material’s ability to accommodate various finishes and veneers also allows architects to unleash their creativity and craft stunning focal points that reflect the business’s brand identity.

Incorporating Sustainable Elements

As sustainability becomes increasingly vital in architectural design, Sing Core provides architects with an eco-friendly solution for office upgrades. Sing Core is manufactured using sustainable materials and techniques, making it an environmentally conscious choice. Furthermore, the material’s high strength-to-weight ratio reduces the need for excessive structural supports, minimizing the consumption of additional resources. By incorporating Sing Core into office renovations, architects can contribute to a greener future while ensuring their clients’ spaces are in line with sustainable practices.

Conclusion

Architects play a crucial role in transforming office spaces into efficient, visually pleasing, and productive environments. By harnessing the potential of Sing Core, these professionals can upgrade their business clients’ offices with remarkable ease and creativity. From flexible interior layouts to functional workstations, enhanced acoustics to inviting reception areas, and sustainable designs, Sing Core offers a wealth of possibilities for architectural upgrades. Embracing this innovative material empowers architects to unlock new realms of design, ultimately shaping workspaces that inspire and support business success in the ever-evolving corporate landscape

February 3, 2023 Ian Sage No Comments

How Sing Core Enhances Your Renovation

Sing Core and your Renovation

Planning to remodel your home or office can be a stressful, time consuming, and confusing process. Deciding what needs to be replaced, and what to replace it with, can send you down a rabbit hole that ultimately leads you right back to where you started. When it comes to doors, Sing Core has you covered.

There’s no need to bother with the decision fatigue that comes with so many choices, because Sing Core is the best option when it comes to doors, bar none. With our lightweight and sturdy design, you can be confident that out product will stand the test of time. Not only that, it’s also durable and guaranteed not to warp, which is not something our competitors can claim.

Using our patented honeycomb panel, architects and craftsmen around the country have been creating gorgeous additions to homes. Whether it be a pivot door, sliding door, or any other form of entry, Sing Core is the industry best when it comes to quality and durability. Just look at our long track record of success stories from satisfied customers, and you’ll see we hold up to our promise.

Not only that, but every Sing Core product comes with a 50 Year Guarantee, meaning in the unlikely event that your door does present any issues, we’ll make it right up to 50 years later. With this promise, you never have to worry about replacing your doors again.

What are the benefits of a Sing Core door?

What other benefits come with Sing Core products? Well, for one, they’re lightweight. This means that the hardware and framing used to install the door don’t take the regular wear and tear that comes with other products that are significantly heavier. In addition, our doors are impact resistant and warp-free, meaning they won’t be ruined by bumping into them, and they’ll never warp on you. The fully insulated core offers increased control over your internal climate and gives you the assurance that you won’t be surging your heating bill up by installing one of our doors. They’re also sound deadening, allowing for use in many other applications where sound may be of concern. Lastly, our doors are crafted with high precision techniques by master craftsmen, guaranteeing a consistent and reliable product every time.

What doors can I use Sing Core for?

Nearly all door types can be crafted using Sing Core technology. Pivot doors, sliding doors, garage doors, hinged doors, and many others. These doors can be used internally, externally, and for nearly any purpose. Check out these pictures of our product in use:

Summary

Deciding to renovate your home or office is a big step. Sing Core is here to make that process smooth and easy, allowing you to spend less time worrying about doors and more time designing your dream space. With Sing Core doors, you are guaranteed to have an incredible, durable, and long-lasting feature that will never fail, and you will never regret.

December 21, 2022 Kate Miller No Comments

Sliding door room partition

Sing Core is honored to be a part of creating an intimate space inside restaurant Osteria Mornini in Miami, FL.

Nusla Design helped imagine this space and spearheaded the design. Following Nusla’s design, Sing Core fabricated four stunning door panels to be used in the Osteria Morini restaurant.

Watch the video below and hear the difference Sing Core’s true flat doors make.

These Sing Core sliding doors are used as a temporary room partition for private parties or meetings.

Sing Core doors naturally dampen the noise of the bustling restaurant. These doors were designed without the addition of acoustic skin layers or acoustic seals. Miami crowds can be lively, and this sliding door room divider creates a separate space to break up that sound transference.

The doors stack up flat parallel against one wall when not in use. Then each of three doors slides independently to the far wall to line up in a perpendicular position. And finally, the fourth door is a fixed pivot door that can swing in or out to completely close off the space. When completely closed the sliding doors and pivot door create a completely flat wall that is camouflaged to blend into the background of the restaurant. And with the use of the pivot door can still be used to serve the guests in a private setting while maintaining the look of a flat wall.

Notice how flat and straight Sing Core’s sliding doors are, even after two years of heavy use in a commercial space. Sing Core doors are created specifically to remain flat for 50 years using our patented and patent pending door technology.

These look like one single panel, but are actually to perfectly straight flush panels next to each other

This sliding door and temporary wall system was made using four Sing Core professional door panels. The panels are each 38.875” wide by 108” tall and only 1.75” thick. Each door was hot pressed with .020 vertical grain oak veneer. A professional millwork then received the true flat door slabs and stained the veneer to match the various other wood details throughout the restaurant and installed the sliding door hardware. Sing Core is able to provide solid wood blocking in our customers’ specified locations to suit their hardware requirements. As in this case where no blocking is needed for door pulls to keep the illusion of a flat wall when in use.

Each panel can be slid on the track with only one finger. Sing Core’s lightweight door technology keeps the weight of each panel down to less than 150lbs.

Sing Core is proud to be a part of the continued evolution of door technology to make our customers’ lives more enjoyable. Whether that be in pivot doors, sliding doors, hinge doors, pocket doors, or any oversize door. We enjoy the challenge. We invite you to GET AN ESTIMATE and see for yourself how Sing Core’s true flat door cores can help you make the doors that your customers are asking for. Here’s to a Happy holiday for you and yours from the entire Sing Core family.

It was a pleasure to visit this breathtaking restaurant in Miami Beach, FL. And we encourage you to have a meal at this New York Times voted best Italian restaurant in Miami, FL.

January 22, 2016 Ian Sage No Comments

How to Build a Sing Door

There is no doubt that Sing Core is responsible for the best doors in the world that can be built in any size for any functional purpose that can be guaranteed to not warp, bend, twist or otherwise fail for a full fifty years of regular use, even though Sing Core does not build doors.

Some individuals can be confused when they visit Sing Core and expect to just buy a pre-hung door that is the best door in the world, only to find that Sing Core does not actually make the door. Sing Doors are made of Sing Core, although we only supply the pre-configured base door material to achieve the results sought by the most demanding clients in the world.

Standard Size Sing Door Blanks

By popular demand SingCore introduces patented door core in economical and easy-to-use standard door width door blanks.

How does it Work?

In the real world, an architect, engineer, designer or the client conceives of the concept of their desired door. In many cases the high concept doors are problematic; some of them are large doors, which tend to fail due to their enormous size, while others may feature exotic materials that are susceptible to warp. Sing Core has the technology to create a lightweight substructure that is stronger than steel pound-for-pound and can be structurally guaranteed for 50 years under normal designed and manufactured use.

It might be helpful, for you to follow us on a journey through the making of a Sing Door.

A Day in the Life of a Sing Door

1 STARTS WITH THE DESIGN

The first step is the idea of the door, that beyond conceptual design is reduced to its most simplest form: The height, width, thickness of the door and the exterior material that is to be featured on the exposed surface(s) of the door.

2 SUBMIT TO SING CORE

The idea is then submitted via trade professional (possessing wholesale privileges) via our online quote request. The doors’ specifications are reviewed by our Non-warp True Flat Specialists, who can help determine what materials will be used inside the door to achieve the results expected by the end user.

If the client’s expectations include trouble-free high performance over a long life, the resulting design will be given special treatment resulting in a professional door base.

3 CREATION OF BASE DOOR

The resulting specifications are sent to Sing Core’s factory to custom assemble all the substructure components and composite materials necessary to achieve the results sought by the client.

This includes interior framing, insertion of Sing’s patented torsion box core material, solid inserts, lock blocks, fusion of other inner and surface materials plus any specified lite cutouts for installation of glass windows.

4 DOOR FINISHING

After the Sing Core factory has created the base door (door blank) it is sent to the door finisher; this could be a door manufacturer, custom millwork, industrial engineers or high end craftsperson specializing in ornate doors for elite consumers.

The door finisher applies the final finish to the door (trimming, edge routing, painting or other finish treatment), drilling, preparing the finished door for hardware and will likely install the glass (if specified, though sometimes this is done on site depending on the project).

The door finisher may (or may not) pre-hang the door (install all hardware and attach frame).

5 DOOR INSTALLATIONS

Then the door is packed up and sent to the job site, where the attending licensed contractor installs the final door.

Sing Crowd Manufacturing

In this sense, each and every Sing Door is a crowd manufactured project; it is a cooperative effort of many individuals from concept-to-installation, without whom no Sing Door would ever be made.

So, How Can I Get a Sing Door?

The process is simple; if you are a door company or qualify for a wholesale account, you deal directly with us, otherwise, you must seek out a professional anywhere within the Sing chain who will contact us and deal with us directly and they will partner with us by submitting your request to make sure you get the best door in the world custom-designed for the high performance that you demand.

If you are seeking out a Sing Door, we know who you are; you desire only the very best and will not settle for less and we are proud to be the only door partner in the world who can help to make you a door of any size using any material and meeting or exceeding your expectations, guaranteed.

Sing door blanks are created at our factory

: Door blanks

: Pre cut French doors

: Custom lite cut outs

Then they go to the door shop

: Drill and prep non warp door blank

: Holes drilled for hardware

: Router for hardware intallation

: Hardware installed

: Installing more hardware

: Preparation for glass install

Delivery to job site for installation

: Paint ready with lite cut outs

: Finish and/or paint doors to specs

: Framing and hanging doors

: Installed non warp French doors

: Double custom lite doors

: Custom door lite cut outs

You could be one of the best door builders by outsourcing your OEM non warping door blanks.

Sing Core has served the building industry by providing the only Eco-friendly, insulated non-warp high-strength, lightweight door. Contractors who build Sing Homes (entire homes built of Sing products) want the added strength, stability, insulation and non-warping doors in all egress points for added safety and security.

First, we have to talk about what makes the best door in the world; it has to be:

1 Non Warp

Even the very challenging doors, large doors, sliding doors, pivot doors, all can be professional SingCore warp-free guaranteed for 50 years. The secret of the best door makers in the world is that they can use the Sing solution as their door’s base material to create a warp-free door, which is the best solution to the problem of warping doors, especially large doors which would otherwise be extremely prone to warp.

2 Lightweight, high strength, insulated and Eco friendly

The strongest lightweight door in the world is made with Sing Core inside. This revolutionary Eco-friendly building material is based on patented technology that is the best of old wood craftsmen’s technology (torsion box) and new composite technology (recycled rigid foam insulation) fused with advanced adhesives and enhanced with patent pending non-warp stiffeners. The result is an extremely lightweight panel that can span distances without deflection that has not been accomplished before in any affordable manner.

3 Easy to Install

Even the largest strongest sound deadening door can be installed in half an hour. This 500 pound Sing pivot door panel measures 10 ft. tall x 12 ft. wide x 3.5 inch thick and took less than half an hour to install in the Seattle Center for Architecture and Design.

Then, we will explain how to build the perfect door, step-by-step, showing the pictures of the entire process (even the most complicated French door, sliding door, pivot door, exterior door, etc…) with all types of skins/surface material.

How to build a patented Sing French door

Here’s how it’s done: Purchase a Sing door panel decide on custom lite cutout design and hire a pre-hung door company or millwork to install lite, hardware, sand and finish, then deliver the resulting door to your job site or customer.

Photo Tutorial

How to create lite openings for glass installation

: Pick a lite cutout design or create your own

: Install glass in non warp door opening

: Finish and/or paint doors to specs

: Pre-hung large French doors ready to install

How to Get Sing Core to Build Your Best Door

Know what you want

Have at least an idea or drawing of what you want your best door to look like

Determine how many and what size of panels you will need for your door project

Know what exterior material you want on your door panels

Decide how you will manufacture your project

Seek out a professional

Door Manufacturer, Architect, Designer, Design/Build, General Contractor, Mill Work, etc…

Give them your drawing, specifying Sing Core inside

They will deal directly with us

Congratulations!

You are the proud owner of the most advanced door in the world that is

Eco-friendly

Lightweight

High-strength

Insulated

High-performance (non-warping true flat doors, walls, furniture, etc…)

Will last longer than anything made with any other material with these benefits