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Flooring Instructions


Installing your new Sing Honeycomb flooring is very simple and goes together quick!

Step 1

Order your flooring. Here is a shipment of Sing Honeycomb insulated wood flooring. Each panel is 4ft x 8ft. Sing honeycomb wood flooring is the strongest most lightweight insulated wide plank floor in USA.

Step 2

Step two to installing the Sing wide plank floor is to lay 2×4 sleepers on top of your concrete floor and shim if they are not not level. Fasten the 2×4 sleepers with 3" concrete nails. This will provide the support for your panels.

Step 3

After you have finished Fastening the 2×4 sleepers it is time to add The 1 1/2 insulation between them.

Step 4

This is what the floor should look like once the 1 1/2 inch insulation has been installed.

Step 5

Now we can begin Installing the Wide plank floor panels . Sing panels are the largest wood floor panels in USA. Floors are pre-coated with urethane at the factory.

Step 6

Sing Honeycomb jumbo insulated wood floor panels are 4’x8′ fir wood flooring. (One side is fir and other is plywood.) It is the easiest floor system to install in the world.

Step 7

4 foot in width it is the widest floor panel ever made. It is the easiest way to lay a completely finished wood floor.

Step 8

Wide plank floor panels can be notched to fit the corner of the room.

Step 9

Save your money and time, use our high precision floor panel system.

Step 10

The wide plank flooring panels pictured here are staggered to create a pretty pattern.

Step 11

Fasten the edge of the flooring panel to the 2×4 with glue. This floor will not only never squeak it also is least troublesome to maintain.

Step 12

Pictured here the wide plank floor panels are cut to fit the corners of the fireplace. Our Sing Honeycomb panels can easily be cut to fit.

Step 13

It is another challenge but it can be easily fit by using wide plank Sing Honeycomb floor panels.

Step 14

Another perfect fit of wide plank floor. You don’t have to be a professional floor installer with our flooring system.

Step 15

This is a finished Sing Honeycomb wide plank floor. Notice how pretty the Sing wide plank floor looks. It is the easiest way to install a DIY wood floor.

Step 16

Do it Yourself Wide Plank Flooring. A DIY floor saves you labor costs and time . Have a high quality floor at a wholesale price!
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Trade Show How to Build Stage Flooring

Whether Sing Core has custom manufactured your trade show booth or not, you (like so many other trade show exhibitors) may seek us out to provide you with a lightweight, true flat solution to providing your trade show floor, which is the foundation of your trade show experience.

4 ft x 10 ft x .75 inch trade show floor/portable floor, temporary floor

Take your trade show floor plan design to the next level by using patented Sing Core’s trade show flooring. Your trade show display can have a trade show floor plan that is Eco-friendly, lightweight and stronger than steel.

What Are Sing Honeycomb Panels?

Sing Honeycomb is a sandwich panel composite material with built in structural grids. Our grids are made of vertical grain renewable veneer wood fiber, and foam. We construct our Singcore in a fashion similar to torsion box technology most commonly found in the airplane industry. This technology is what allows our panels remain strong, lightweight, and flat without denting, cracking, and warping. See a comparison here. Inventor Peter Sing uses this torsion box technology, along with wood fiber and foam to create patented Sing Honeycomb: the incredibly strong, true flat, lightweight, renewable composite material of the future. Check out our products section to see a few different applications.
Sing Core cut away to see torsion box core Singcore Core Structure
The secret of the Sing Honeycomb panel is in the Singcore. Our Singcore utilizes torsion box sandwich core technology to ensure strength, and allow our product to be lightweight.
16' x11' factory door made with 6mm Luan Plywood Skins True Flat
Sing Honeycomb sandwich panels utilize torsion box strength technology in order to ensure flatness.
Vertical Grain Veneer is the heart of our core Vertical Grain Wood Fiber
The heart of soul of Sing Honeycomb is in our patented Singcore invention. The core utilizes renewable vertical grain wood fiber and foam, to create our strong, lightweight, composite material.
Sing Core factory doors are very strong Strength
Sing Honeycomb is stronger than solid wood, plastic, metal, glass, brick, and concrete in terms of lbs. per lbs comparison.
Sing Core factory doors are very light weight Lightweight
Sing Honeycomb sandwich panels are strong, flat, and lightweight. A 4’ x 8’ x 1 ½” panel with 1/8 “ Luan skins, and solid wood edging weighs in at about 55 lbs. A standard sheet of plywood weighs in at about 96 lbs.
Sinc Core panels are resistant to rot Rot Resistant
Even without coating, Sing Honeycomb sandwich panels outlast plywood, solid wood, MDF, and particle board. Plywood and engineered wood rot crack because of the weak glue layers. Sing Honeycomb panels last because underneath the skins lie Singcore, which keeps the panels flat through torsion box technology, and therefore doesn’t allow the panel to crack.
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Trade Show How to Build Moveable Walls

Click Here for Trade Show Panels

What Are Sing Honeycomb Panels?

Sing Honeycomb is a sandwich panel composite material with built in structural grids. Our grids are made of vertical grain renewable veneer wood fiber, and foam. We construct our Singcore in a fashion similar to torsion box technology most commonly found in the airplane industry. This technology is what allows our panels remain strong, lightweight, and flat without denting, cracking, and warping. See a comparison here. Inventor Peter Sing uses this torsion box technology, along with wood fiber and foam to create patented Sing Honeycomb: the incredibly strong, true flat, lightweight, renewable composite material of the future. Check out our products section to see a few different applications.
Sing Core cut away to see torsion box core Singcore Core Structure
The secret of the Sing Honeycomb panel is in the Singcore. Our Singcore utilizes torsion box sandwich core technology to ensure strength, and allow our product to be lightweight.
16' x11' factory door made with 6mm Luan Plywood Skins True Flat
Sing Honeycomb sandwich panels utilize torsion box strength technology in order to ensure flatness.
Vertical Grain Veneer is the heart of our core Vertical Grain Wood Fiber
The heart of soul of Sing Honeycomb is in our patented Singcore invention. The core utilizes renewable vertical grain wood fiber and foam, to create our strong, lightweight, composite material.
Sing Core factory doors are very strong Strength
Sing Honeycomb is stronger than solid wood, plastic, metal, glass, brick, and concrete in terms of lbs. per lbs comparison.
Sing Core factory doors are very light weight Lightweight
Sing Honeycomb sandwich panels are strong, flat, and lightweight. A 4’ x 8’ x 1 ½” panel with 1/8 “ Luan skins, and solid wood edging weighs in at about 55 lbs. A standard sheet of plywood weighs in at about 96 lbs.
Sinc Core panels are resistant to rot Rot Resistant
Even without coating, Sing Honeycomb sandwich panels outlast plywood, solid wood, MDF, and particle board. Plywood and engineered wood rot crack because of the weak glue layers. Sing Honeycomb panels last because underneath the skins lie Singcore, which keeps the panels flat through torsion box technology, and therefore doesn’t allow the panel to crack.
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Custom Door Skins

Custom Door Skins by Sing Core

Custom Door Skins Build your Way. Strong. Light. Straight.

Custom Door Skins let you design any door you want. And with Sing Core inside, your door stays flat, strong, and light. Because of this, architects, millworks, and contractors trust our panels for projects of every size. And yes, you can choose almost any skin you want.

To get pricing, visit our Estimate Page. It is fast. And it is easy.

Why Choose Custom Door Skins?

Custom Door Skins change the way doors perform. First, the skin sets the look. Then, the Sing Core inside gives you strength. And finally, the door stays lightweight, even at huge sizes. With Sing Core, your doors resist warping, denting, and twisting better than anything else.

So, your door lasts longer. And your project stays on budget.

Get your Custom Door Quote FAST!!!

Get your custom door quote fast with our easy estimate page. First, choose your size. Then, choose your skin. After that, send your details. As a result, you get the best price for your project. So, visit our estimate page now and start your door today.

Custom Door Skin Options

Below are the most popular Custom Door Skins. Every option works with Sing Core panels. And every panel can be made in almost any size.

1. Paint Grade Door Skins

Paint Grade skins are the most affordable. They are simple. But they are strong. And they are light. Because of this, they are perfect for builders who want a clean, smooth look. You can prime and paint them in any color.

2. Wood Veneer Door Skins

Wood Veneer skins create a rich, natural look. They are ideal for staining. And they offer a high-end finish. Even better, they stay flat because Sing Core supports them from within. Choose from many veneer species.

3. Solid Wood Plank Door Skins

Solid Wood Plank skins give a warm, real-wood feel. Yet they cost far less than thick solid-wood doors. These planks create a premium appearance while staying light. And therefore, they are great for extra-wide or tall doors.

4. Metal Door Skins (Steel or Aluminum)

Metal skins make ultra-strong doors. They are available in many thicknesses. And they can meet high fire ratings. You can even design bullet-resistant doors. Because Sing Core reduces weight, these metal panels stay easy to handle.

5. Fiberglass Door Skins (FRP)

Fiberglass skins are very durable. They resist weather. They resist dents. And they work indoors or outdoors. They are also low-maintenance, which makes them ideal for high-traffic areas.

6. Ceramic Door Skins

Ceramic skins are perfect for fire-rated and high-heat doors. And, thanks to the impact-absorbing Sing Core, they resist cracking better than standard ceramic panels. These skins offer both protection and style.

Why Custom Door Skins Work So Well with Sing Core

Every Custom Door Skin performs better with the Sing Core structure. The core is light. It is strong. It is stable. And as a result, your door stays straight for decades.

If the outer skin is ever damaged, you can repair it easily. The structure supports patching without sagging or distortion.

Door thickness ranges from 3/4 inch to no maximum thickness. Door sizes range from tiny cabinet doors to doors over 16 ft tall and 24 ft wide.

Door Types We Build

We use Custom Door Skins on four main structures:

  1. Solid Doors
    Best for doors up to 4 ft by 8 ft. Very strong.

  2. Barn-Style Multi-Panel Doors
    Large doors joined with strips or trim. Simple and affordable.

  3. Oversize Paint-Grade Doors
    Seamless construction using biscuit joints. Smooth. Stable. Ready for paint.

  4. Wood-Grain Veneer or Plank Doors
    The look of fine wood. The stability of Sing Core.

 

How to Order Custom Door Skins

Ordering is simple. First, choose your Custom Door Skin. Then choose your size. After that, send your dimensions. And finally, get your quote.

Because custom work varies, we price every panel by size and quantity. So, for fast pricing, visit our Estimate Page now.

Ready to Design Your Door?

Sing Core makes Custom Door Skins for every project. And with our lightweight, high-precision core, your door stays strong and straight for years.

Click below to get your estimate today.

Visit the Estimate Page

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Door Overhead

Applications -> Building Components -> Doors -> Overhead Garage Doors

It’s so easy to use Sing Panels to make beautiful doors of any size. For external use, we offer marine grade plywood. If you need strength, lightweight, insulation, and true flatness, Sing has the answer!

torsion box, sandwich panel, honeycomb panel, lightweight panel

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

How to Buy

Sing Door Panels are easy to order.  You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day.

Please call for distributor prices.

 

How to Build

Carriage Doors

Sliding/Pocket Doors

Sliding Glass Doors & French Doors

Interior

Exterior

Overhead

 

Now offering panels for overhead doors. Lightweight and inexpensive, our panels work great for overhead doors.

Compared to other wood door companies our prices are less than half!

 

This is a Sing Overhead Garage Door Panel compared next to a typical steel overhead garage door panel. Same size and thickness but as you can see the steel panel buckles with only a few pounds put on it while the Sing Panel holds almost all of Inventor Peter Sings weight without any problem.

 

 

 

 

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Door Exterior

Applications -> Building Components -> Doors -> Exterior Doors

It’s so easy to use Sing Panels to make beautiful doors of any size. All Sing Door Panels are the same price, $8 per board foot.  Sing Door Panels have a ten year warranty for internal use. For external use, we offer marine grade plywood. If you need strength, lightweight, insulation, and true flatness, Sing has the answer!

torsion box, sandwich panel, honeycomb panel, lightweight panel

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

 

How to Buy

 

Sing Door Panels are easy to order.  You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day.

How to Build

Carriage Doors

Sliding/Pocket Doors

Sliding Glass Doors & French Doors

Interior

Exterior

Overhead

 

 

 
 

Available in tough weather resistant skins like aluminum, stainless steel, fiberglass and marine grade plywood, Sing exterior doors last in even the toughest of environments.

Keep your house warm with sing doors available with an EPS or Urethane core.

EPS is our standard core that offers an R-value of 3.5 per inch of thickness and for those harsh environments the

R-value doubles using our Urethane core offering a

6.5 R-value per inch of thickness.

Sing Beauty

 Wood skins that are like no other. Sing also offers and wide variety of natural wood skins to give that timeless look of beauty and precision craftsmanship.

Sing exterior door panels are built to last. Using our honeycomb technology, they hold up to the great test of time.

Based out of the Northwest and using the area as a testing ground, our doors can stand up to the harshest of elements.

 

 

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Door Stile Rail

Applications -> Building Components -> Doors -> Sing Stile and Rail Doors

Sing Stile and Rail Doors

SINGCORE-The new generation of door making is an alternative to the old stile and rail door which has dominated the market for the last 100 years.

 

torsion box, sandwich panel, honeycomb panel, lightweight panel

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

The new technology developed and patented by inventor Peter Sing makes doors stronger ,more lightweight, saves more energy and is more dimensional stable than any stile and rail door. Best of all it is more affordable due to the reduction in labor used to produce Sing Panels and that savings is passed down to you and your customers.
The new Sing torsion box door frame is labor saving, earth friendly, the best of all it makes for a long lasting door.

Our Sing Stile and Rail Doors fill a need in the sliding glass door niche because our cores are not only lighter than standard solid wood, fiberglass and composite door cores but our cores are stronger providing a longer lasting door core with a structural guarantee.

Sing Honeycomb Oversized Door Finger Push

 

 

 

How to Install the Glass

 

 

SINGCORE sliding glass doors can do anything a traditional stile and rail door can and more.

How to build.

On the left are patented Sing honeycomb stile and rail. On the right is veneer (walnut) ready for gluing onto the patented Sing honeycomb stile and rail.

 

Apply glue to our patented Sing honeycomb stile and rail.

 

Press veneer to patented Sing honeycomb stile and rail. Most honeycomb panels cannot handle the high pressure and temperatures of the hot press, Sing honeycomb can.

 

Stile and Rail after the veneer has been pressed on.

 

See how straight the patented Sing honeycomb stile and rail are, yet they are still incredibly strong and lightweight.

 

Drill holes to accept dowels.

 

Doweled and glued.

 

Router out the end if hardware is to be installed

Stained and ready for glass and installation.

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Door Interior

Applications -> Building Components -> Doors -> Door Links -> Interior Doors

Interior Door Panels

 

It’s so easy to use Sing Panels to make beautiful doors of any size. All Sing Door Panels are the same price, $8 per board foot.  Sing Door Panels have a ten year warranty for internal use. For external use, we offer marine grade plywood. If you need strength, lightweight, insulation, and true flatness, Sing has the answer!

torsion box, sandwich panel, honeycomb panel, lightweight panel

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

How to Buy

 

Sing Door Panels are easy to order.  You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day.

How to Build

Carriage Doors

Sliding/Pocket Doors

Sliding Glass Doors & French Doors

Interior

Exterior

Overhead

 

 

We offer many different styles of door blanks, when you receive your blank, it is ready for the final millwork touches. Perfect for the DIY projects and our panels are lightweight and easy to attach trim and hardware to give your home the final touch. Available in any size and thickness for your project.

 

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Door Sliding Glass

Applications -> Building Components -> Doors -> Door Sliding Glass

Sliding Patio Doors & French Doors, Glass with Wood Frame

SINGCORE-The new generation of sliding door making is an alternative to the old stile and rail door which has dominated the market for the last 100 years.

 

torsion box, sandwich panel, honeycomb panel, lightweight panel

Patented Sing Core: We put a torsion box in the SIP panel to make it better. The other names for our panels include sandwich panel, honeycomb panel and lightweight panel.

The new technology developed and patented by inventor Peter Sing makes doors stronger, more lightweight, saves more energy and is more dimensional stable than any stile and rail door. Best of all it is more affordable due to the reduction in labor used to produce Sing Doors and that savings is passed down to you and your customers.

The entire glass cutout of the door is cut out of our solid Sing panel to create a seamless torsion box frame to replace the conventional stile and rail door, which is typically held together by dowels.

The new Sing torsion box door frame is labor saving, earth friendly, the best of all it makes for a long lasting sliding door lock.

Our door cores fill a need in the sliding glass door niche because our cores are not only lighter than standard solid wood, fiberglass and composite door cores but our cores are stronger providing a longer lasting door core with a structural guarantee of 10 years which is about 9 years longer than the standard guarantee out there.

Glass options include frosted glass or tempered glass for glass replacement.

It’s so easy to use Sing Panels to make beautiful doors of any size. Sing Door Panels have a ten year warranty for interior use. For external use, we offer marine grade plywood. If you need strength, lightweight, insulation, and true flatness, Sing has the answer!

How to Buy

 

Sing Door Panels are easy to order.  You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within two business days.

Sing Door Products

Carriage Doors

Sliding/Pocket Doors

Interior

Exterior

Overhead

 

Get custom doors without the custom pricing!

Sing Honeycomb Panels are available at a fraction of the price of conventional sliding door panels, and require half the work. Sing Door Panels are insulated, lightweight, strong and more dimensionally stable than solid wood panels!

Choose Sing for all your Door Panels!  When using Sing Panels, you design your own door by adding the trim, paint, and hardware. Sing Door Panels are great for millwork shops and door builders. Special pricing is available to distributors and retailers.

The typical 1.5″ solid wood edging is adaquate for door hinges but add solid wood blocking to your door core for added hardware or door knob needs.

Order the typical flat panel door or add trim to the panel to achieve the raised panel look.

Skin Options

To see typical skin options click here.

How to Order

Stock Doors Available:

Sing Door Panels (4’ x 8’ or smaller) just fill out the order form.

Order Custom Sizes:

To order custom doors sizes, submit an order form. We’ll respond with a quote within two business days.

How to Install the Glass

 

 

SINGCORE sliding glass doors can do anything a traditional stile and rail door can and more. Making window glass replacement easy and convenient.

Glass inset doors even with dual or triple pane can be notorious for allowing in the cold or heat because the actual portion of the door isn’t insulated but with our patented Sing Core, you’ll know that the entire door is insulated.

Sing Core’s door panels are available as a single purchase or bulk ordering

7′ long and 30″ wide door that is able to be carried by 1 person, lighter in weight than similar doors made of solid wood but stronger and longer lasting

Whether you buy 1 or 1000 doors you can be sure they are made to the same quality and standard each and every time
Insulated Sing Honeycomb french door, ready assemble

Lightweight, insulative, true flat, high-strength, eco-friendly are just some of our doors’ qualities

With Sing Core you will have a stronger lighter weight door with excellent insulation qualities. Door will stay true flat, built using torsion box technology.

 

Gallery    |    Technical Info         |      FAQ    |     Order Form     |     Standard Pricing